Bosch rexroth IndraDrive Mi KMV03, Instruction Manual

Page 1: ...IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distributed Mains Filter Instruction Manual R911374765 Edition 01 ...

Page 2: ...ight Bosch Rexroth AG 2022 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial prop erty rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved w...

Page 3: ... dimensions 12 KNK03 1A NR B Ixxxx dimensional drawing thermal interface 12 KNK03 1A NR Axxxx dimensional drawing natural convection 13 KNK03 1A NR Wxxxx dimensional drawing forced cooling 14 2 3 China RoHS 2 14 3 Documentations 15 3 1 Drive systems system components 15 3 2 Cables 15 3 3 Firmware 15 4 Instructions for use 17 4 1 Mounting 17 4 2 Cold plate 17 4 3 Overcurrent protection 18 4 4 Short...

Page 4: ...II IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 5: ... their work requires To comply with these qualifications it is necessary among other things to be trained instructed or authorized to switch electric circuits and components safely on and off to ground them and to mark them to be trained or instructed to maintain and use adequate safety equipment to attend a course of instruction in first aid The technical data connection and installation conditio...

Page 6: ... components from the mains or from the power supply unit Secure the electric component from reconnec tion With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the equipment is safe to...

Page 7: ... AWG 2 4 mm2 12 AWG 6 mm2 10 AWG 2 6 mm2 10 AWG 10 mm2 8 AWG 16 mm2 6 AWG 16 mm2 6 AWG 25 mm2 4 AWG 35 mm2 2 AWG 50 mm2 1 0 AWG 25 mm2 4 AWG 70 mm2 2 0 AWG 35 mm2 2 AWG Tab 1 1 Minimum cross section of the equipment grounding connection 1 1 3 Battery safety Batteries consist of active chemicals in a solid housing Therefore improper handling can cause injury or property damage Risk of injury by imp...

Page 8: ...machines and NFPA 79 Electrical Standard for Industrial Machinery Components of the Rexroth IndraDrive Mi system are products of Category C3 with restricted distribution in accordance with IEC 61800 3 This Category comprises EMC limit values for line based and radiated noise emission Compliance with this Catego ry limit values requires the appropriate measures of interference suppression to be use...

Page 9: ...th3 B mm 330 325 330 Minimum distance on the top of the device dtop mm 0 Minimum distance on the bottom of the device dbot mm 0 Horizontal spacing at the device dhor mm 0 Rated control voltage input8 UN3 V DC 24 V 20 Rated power consumption control voltage input at UN3 and Pout 0 W PN3 W 18 Rated voltage Uout V 42 Nominal power Pout W 340 510 200 400 Short circuit current rating SCCR A rms 42000 R...

Page 10: ...ransformers 5 Type in accordance with UL Class J LPJ 15SP at most suita ble for use on a circuit capable of delivering not more than 42000 rms symmetrical amperes 6 Copper wire PVC insulation conductor temperature 90 C Ta 40 C in accordance with NFPA 79 chapter 12 and UL 508A chapter 28 7 Plus dissipation of braking resistor and control section 8 The following power supply unit has to be used in t...

Page 11: ...hermal interface A Minimum mounting clearance B Boring dimensions Fig 2 1 KMV03 1R B Ixxxx thermal interface dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter 7 29 Ratings and dimensions R911374765_Edition 01 Bosch Rexroth AG ...

Page 12: ...ction A Minimum mounting clearance B Boring dimensions Fig 2 2 KMV03 1R Axxxx natural convection dimensions 8 29 Ratings and dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 13: ...oling A Minimum mounting clearance B Boring dimensions Fig 2 3 KMV03 1R Wxxxx forced cooling dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter 9 29 Ratings and dimensions R911374765_Edition 01 Bosch Rexroth AG ...

Page 14: ... device dbot mm 0 Horizontal spacing at the device dhor mm 0 Short circuit current rating SCCR A rms 42000 Rated input voltage power4 ULN_nenn V 3x AC 380 500 Tolerance rated input voltage ULN 10 Mains frequency fLN Hz 50 60 Tolerance input frequency Hz 2 Rated input current ILN A 8 1 12 0 2 3 9 5 Branch circuit protection fuse5 A 15 15 6 15 Required wire size in accordance with NFPA 79 and UL 508...

Page 15: ...uit capable of delivering not more than 42000 rms symmetrical amperes 6 Copper wire PVC insulation conductor temperature 90 C Ta 40 C in accordance with NFPA 79 chapter 12 and UL 508A chapter 28 Tab 2 2 KMV UL ratings and dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter 11 29 Ratings and dimensions R911374765_Edition 01 Bosch Rexroth AG ...

Page 16: ...hermal interface A Minimum mounting clearance B Boring dimensions Fig 2 4 KNK03 1A NR B Ixxxx thermal interface dimensions 12 29 Ratings and dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 17: ...tion A Minimum mounting clearance B Boring dimensions Fig 2 5 KNK03 1A NR Axxxx natural convection dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter 13 29 Ratings and dimensions R911374765_Edition 01 Bosch Rexroth AG ...

Page 18: ...ing dimensions Fig 2 6 KNK03 1A NR Wxxxx forced cooling dimensions 2 3 China RoHS 2 https www boschrexroth com cn zh cn certificates china rohs2 14 29 Ratings and dimensions IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 19: ...ion Data CONNEC CABLE INDRV CAxx EN P 322949 1 In the document typecodes xx is a placeholder for the current edition of the documentation e g CA02 is the second edition of the Selection Data documentation Tab 3 2 Documentations overview 3 3 Firmware Title Type of documentation Document typecode1 DOK INDRV Material number R911 IndraDrive MPx 21 Functions Application Manual MP 21VRS APxx EN P 385758...

Page 20: ... Supply Basic PSB 20 Functions Application Manual PSB 20VRS APxx EN P 345610 1 In the document typecodes xx is a placeholder for the current edition of the documentation e g RE02 is the second edition of a Reference Book Tab 3 3 Documentations firmware 16 29 Documentations IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 21: ... component can flow un impeded vertically upward In the case of components with integrated fans the natural convection supports the forced cooling air current 4 For the dimensions of the mounting holes see the dimensional drawing of the device 5 Data of the mounting screws Devices of B or I cooling type Thread M5 Tightening torque 6 1 Nm Devices of A or W cooling type Thread M6 Tightening torque 1...

Page 22: ...ions Install fuses for the control voltage supply 4 4 Short circuit protection Integral solid state short circuit protection does not provide branch circuit pro tection UL Branch circuit protection must be provided in accordance with the Manu facturer Instructions National Electrical Code and any additional local codes CSA for Canada Branch circuit protection must be provided in accordance with th...

Page 23: ...1 X103 2 Hybrid cable X118 X119 External communication X141 XD1 1 Mains voltage XD10 Control voltage XD13 3 KMV03 1R Wxxxx Fan XG3 2 Mains choke temperature contact XG14 2 Mains voltage synchroniza tion XG34 1 Mains contactor control and feedback contacts KNK03 Second connection point of equipment grounding con ductor 1 RKH0800 cable connects KMV to KNK 2 RKH0801 cable connects KMV to KNK 3 RKB005...

Page 24: ...K 3 RKH0801 cable connects KMV to KNK 4 RKB0054 cable Tab 4 3 KNK03 connection points Connection point Cable X37 X38 RKS0010 X103 1 X103 2 RKH0xxx 1 X1x8 X1x9 RKB0043 RKB0044 XD1 KNK03 Customer assembles the cable HAS05 1 019 accessories re quired XD1 KMV03 XD1 2 KNK03 RKH0800 XG34 XG3 RKH0801 XG14 XD10 Customer assembles the cable HAS05 1 020 accessories re quired XD13 RKB0054 1 Ready made hybrid...

Page 25: ...motor thermal management connect the motor thermal sensor as described in the wiring diagram Otherwise motor overtem perature sensing is not provided by the drive For Rexroth motors with data memory in the motor encoder such as MSK the motor overload protection level is set automatically while connecting the motor to the drive There is no adjustment necessary Otherwise refer to the Rexroth firmwar...

Page 26: ...ram XD1 Mains voltage XD1 2 Output to load KMV03 XD1 mains voltage XD10 Control voltage 24 V 22 29 Instructions for use IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 27: ...zation XG34 Mains contactor control and feedback contacts RKH Ready made hybrid cable Fig 4 1 KNK03 KMV03 connection diagram IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter 23 29 Instructions for use R911374765_Edition 01 Bosch Rexroth AG ...

Page 28: ...ck whether voltage has fallen below 50 V before touching live parts Replacing the fuse 1 Switch off power voltage to drive system 2 Wait at least 30 minutes to allow discharging 3 Dismount cover 4 Open fuse carrier 5 Remove fuse 6 Insert new fuse material number R911319963 FWP 30A14Fa by BUSSMANN 7 Mount cover screws M4 2 5 Nm Cover of fuse Replacing the fuse Tab 4 7 Fuse 24 29 Instructions for us...

Page 29: ...nformation on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of malfu...

Page 30: ...26 29 IndraDrive Mi KMV03 Distributed Supply Unit KNK03 Distrib uted Mains Filter Bosch Rexroth AG R911374765_Edition 01 ...

Page 31: ... KMV03 KMV03 dimensional drawing forced cooling 9 KMV03 dimensional drawing natural convection 8 KMV03 dimensional drawing thermal in terface 7 KMV03 dimensions forced cooling 9 KMV03 dimensions natural convection 8 KMV03 dimensions thermal interface 7 Replacing the fuse 24 KNK03 KNK03 1A NR Axxxx dimensional draw ing natural convection 13 KNK03 1A NR Axxxx dimensions natu ral convection 13 KNK03 ...

Page 32: ...Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911374765 R911374765 DOK INDRV KMV03 UL IN01 EN P ...