Bosch Rexroth IndraDyn A Series, Project Planning Manual

Page 1: ...Rexroth IndraDyn A Series Asynchronous Motors MAD MAF R911295781 Edition 03 Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ...r communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights...

Page 3: ... Improper Use 3 4 3 2 Instructions with Regard to Specific Dangers 3 5 Protection Against Contact with Electrical Parts 3 5 Protection Against Electric Shock by Protective Low Voltage PELV 3 6 Protection Against Dangerous Movements 3 7 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 9 Protection Against Contact with Hot Parts 3 10 Protection During Handling a...

Page 4: ... Data Sheet MAF100D 4 51 Characteristic Curves of MAF100D Motors 4 52 4 17 Data Sheet MAF130B 4 55 Characteristic Curves of MAF130B Motors 4 56 4 18 Data Sheet MAF130C 4 59 Characteristic Curves of MAF130C Motors 4 60 4 19 Data Sheet MAF130D 4 63 Characteristic Curves of MAF130D Motors 4 64 4 20 Data Sheet MAF160B 4 67 Characteristic Curves of MAF160B Motors 4 68 4 21 Data Sheet MAF160C 4 70 Chara...

Page 5: ... 2 or 5 5 20 MAD180 with Fan Cowl without Holding Brake 5 21 MAD180 with Fan Cowl and Brake 2 or 5 5 21 MAD180 in ATEX Design without Holding Brake 5 22 MAD180 in ATEX Design with Brake 2 or 5 5 23 5 5 Frame Size MAD225 5 24 MAD225 without Holding Brake 5 24 5 6 Frame Size MAF100 5 25 MAF100 without Holding Brake 5 25 MAF100 with Brake 1 or 5 5 26 MAF100 in ATEX Design without Holding Brake 5 27 M...

Page 6: ...2 Sealing Air Connection 7 2 7 3 Gearboxes 7 4 7 4 Thread Reducers 7 4 7 5 Fan Cowl 7 5 8 Connection Techniques 8 1 8 1 Notes 8 1 8 2 Power Connection 8 2 Overview 8 2 Additional Grounding Wire at MAF225C 8 3 8 3 Power Connection with Connector Socket 8 4 Connector Socket 8 4 8 4 Power Connection with Terminal Box 8 5 8 5 Connection Designations at the Drive Control Device 8 7 8 6 Double Cabling 8...

Page 7: ...ng Brakes 9 17 Sizing of Holding Brakes Application 9 17 9 11 Motor Encoder 9 19 Options 9 19 Compatibility 9 19 Accuracy 9 20 Connection 9 21 9 12 Output Shaft 9 21 Plain Shaft 9 21 Output Shaft With Key 9 21 Output Shaft with Shaft Sealing Ring 9 22 Labyrinth Seal 9 23 9 13 Bearing and Shaft Loads 9 25 Radial Load Axial Load 9 25 9 14 Attachment of Drive Elements 9 29 Couplings 9 30 Skew Bevel D...

Page 8: ... 11 4 12 Operating IndraDyn A Motors 12 1 12 1 Commissioning 12 1 Preparation 12 1 Execution 12 1 12 2 Deactivation 12 2 12 3 Dismantling 12 2 12 4 Maintenance 12 2 Measures 12 3 MAD Motor Fan 12 4 MAF Coolant Supply 12 4 Maintaining Holding Brakes 12 5 12 5 Troubleshooting 12 6 Excess Temperature of Motor Housing 12 7 High Motor Temperature Values but Housing Temperature is Normal 12 7 Motor or M...

Page 9: ...8 Connection Techniques 13 11 Power Connection 13 11 Encoder Connection 13 13 Grounding Conductor 13 14 Coolant Connection to MAD Motors 13 14 Coolant Connection to MAF Motors 13 15 Purging Connections 13 15 13 9 Commissioning 13 17 Preparation 13 19 Execution 13 19 13 10 Dismantling 13 20 13 11 Maintenance Repairs 13 21 13 12 Declaration of Conformity 13 23 14 Index 14 1 ...

Page 10: ...VIII Table of Contents Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 11: ...or all rotary driving The optimized design with safety class IP65 for motor and fan allows for operation in adverse conditions Easy to service construction reduces maintenance frequency and allows maintenance during operation Furthermore IndraDyn A motors with ATEX design can be used in hazardous areas under certain preconditions Note however that the ATEX motors themselves are not certified as ex...

Page 12: ... description for planners and designers 14 Service and Support 15 Index Additional information Fig 1 3 Chapter structure Additional documentation To project the drive systems of the IndraDyn A motor type series you may need additional documentation depending on the devices used in your case Rexroth has made the entire product documentation available on DVD in PDF format or in the Internet under ww...

Page 13: ...s you detect in this documentation or of any modifications you might desire We would appreciate your feedback Please send your remarks to Bosch Rexroth Electric Drives and Controls GmbH Dep BRC EDM1 Buergermeister Dr Nebel Strasse 2 97816 Lohr Germany Fax 49 0 93 52 40 43 80 Standards This documentation refers to German European and international technical standards Documents and sheets on standar...

Page 14: ...1 4 Introduction to the Product Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 15: ...ases the guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Bosch Rexroth products make sure that all the pre requisites for appropriate use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructio...

Page 16: ...ions of components using the software and firmware as specified in the relevant function descriptions Every drive controller has to be programmed before starting it up making it possible for the motor to execute the specific functions of an application The motors may only be operated under the assembly installation and ambient conditions as described here temperature IP Class humidity EMC requirem...

Page 17: ...structions at all times Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation Read the operating maintenance and safety instructions in your language before starting up the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify Proper and correct transport st...

Page 18: ...pplication and check the information given in this documentation with regard to the use of the components make sure that his application complies with the applicable safety regulations and standards and carry out the required measures modifications and complements Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed comp...

Page 19: ... of hazard seriousness The degree of hazard seriousness informs about the consequences resulting from non compliance with the safety instructions Warning symbol with signal word Degree of hazard seriousness according to ANSI Z 535 DANGER Death or severe bodily harm will occur WARNING Death or severe bodily harm may occur CAUTION Bodily harm or material damage may occur Fig 3 1 Hazard classificatio...

Page 20: ...ional motor movements WARNING High electric voltage because of incorrect connection Risk of death or bodily injury by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment CAUTION Hot surfaces on device housing Danger of injury Danger of burns CAUTION Risk of injury by improper handling Risk of bodily injury by b...

Page 21: ...surements or tests if the equipment grounding conductor is not permanently connected to the mounting points of the components provided for this purpose Before working with electrical parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage or power supply unit Provide a safeguard to prevent reconnection With electrical drive and filter components observ...

Page 22: ...ent is greater than 3 5 mA Over the total length use copper wire of a cross section of a minimum of 10 mm 2 for this equipment grounding connection Before start up also in trial runs always attach the equipment grounding conductor or connect with the ground wire Otherwise high voltages may occur at the housing causing electric shock Protection Against Electric Shock by Protective Low Voltage PELV ...

Page 23: ...ents software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives Regarding personal safety especially the danger of bodily harm and material damage this alone cannot be relied upon t...

Page 24: ...ly entering the machine s range of motion use safety fences use safety guards use protective coverings install light curtains or light barriers Fences and coverings must be strong enough to resist maximum possible momentum Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startup Don t operate the device if the emergency stop is not ...

Page 25: ...agnetic fields generated by current carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Persons with heart pacemakers and metal implants are not permitted to enter following ar...

Page 26: ...ing motors after having switched them off let them cool down for a sufficiently long time Cooling down can require up to 140 minutes Roughly estimated the time required for cooling down is five times the thermal time constant specified in the Technical Data After switching drive controllers or chokes off wait 15 minutes to allow them to cool down before touching them Wear safety gloves or do not w...

Page 27: ...afety shoes safety gloves Do not stand under hanging loads Immediately clean up any spilled liquids because of the danger of skidding Battery Safety Batteries consist of active chemicals enclosed in a solid housing Therefore improper handling can cause injury or damages CAUTION Risk of injury by improper handling Do not attempt to reactivate low batteries by heating or other methods risk of explos...

Page 28: ...ply lines or connections can cause injuries or damages CAUTION Risk of injury by improper handling of pressurized lines Do not attempt to disconnect open or cut pressurized lines risk of explosion Observe the respective manufacturer s operating instructions Before dismounting lines relieve pressure and empty medium Use suitable protective equipment for example safety goggles safety shoes safety gl...

Page 29: ...id cooling t DtP DtV TC t P Qmax PV Q P Qmax PV Q Operating mode S6 Operating mode S1 MK000013v01_EN FH10 MK000013v01_EN EPS P Load PV Electric losses Θ Temperature Θmax Highest temperature stator t Time TC Cycle time tP Operating time with constant load tV Idling time Fig 4 1 Operating modes according to EN 60034 1 1998 ON Time Operating mode S6 is supplemented by specification of the ON time ED ...

Page 30: ...the winding given as a root mean square value in amperes A To avoid a thermal overload when operating the motor with external controllers note that the current is to be reduced after 400 ms to 2 2x the rated current and that Imax may be reapplied only if the winding temperature is in the permitted range if the degree of relief of the motor permits this The maximum permissible speed of the motor in...

Page 31: ...S1 operation and surface ventilation by direct connected fan units 0 63 100 t min Qmax Tth 1 5 x Tth Q MAD_Definition3 EPS 1 Curve of the motor temperature over time Tth Thermal time constant Fig 4 3 Thermal time constant Duration of the cycle in S6 operating mode until the thermally steady state condition is reached when the maximum temperature equals the end temperature in S1 operation see Fig 4...

Page 32: ...g and occurs only with some versions of motor windings Without de rating the key speed equals the rated speed Until the key speed is reached continuous current at standstill I1 applies root mean square value With no de rating the continuous current at standstill equals the rated current IN Until the key speed is reached continuous torque at standstill M1 is available for S1 operation Without de ra...

Page 33: ... 0 019 Mass 4 m kg 43 Sound pressure level 5 LP dB A 70 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 30 24 Connection voltage UBr V DC 24 10 Rated current IBr A 0 9 1 1 Moment of inertia JBr kgm 0 00056 Max permissible braking en...

Page 34: ...MS01 1N W0020 at HNV01 1E W0120 with main connection 3x AC400V 5 Pmax PN MN Mmax Kennl_MAD100B 0050 WMF Fig 4 6 Characteristic curve of MAD100B 0050 motors MAD100B 0100 0 10 20 30 40 50 60 70 80 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 1 2 3 4 5 6 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0020 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive...

Page 35: ... 1N W0036 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100B 0150 WMF Fig 4 8 Characteristic curve of MAD100B 0150 motors MAD100B 0200 0 10 20 30 40 50 60 70 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 Leistung Power kW Mit Regelgerät HMS01 1N W0036 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W...

Page 36: ...8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0036 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0036 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100B 0250 WMF Fig 4 10 Characteristic curve of MAD100B 0250 motors ...

Page 37: ...Jrot kgm 0 0284 Mass 4 m kg 59 Sound pressure level 5 LP dB A 70 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 30 24 Connection voltage UBr V DC 24 10 Rated current IBr A 0 9 1 1 Moment of inertia JBr kgm 0 00056 Max permissible b...

Page 38: ...ve Controller HMS01 1N W0020 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100C 0050 WMF Fig 4 12 Characteristic curve of MAD100C 0050 motors MAD100C 0100 0 20 40 60 80 100 120 140 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 1 2 3 4 5 6 7 8 9 10 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0036 an Versorger HNV01 1E W0120 an 3x AC400V 5 W...

Page 39: ... W0054 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100C 0150 WMF Fig 4 14 Characteristic curve of MAD100C 0150 motors MAD100C 0200 0 20 40 60 80 100 120 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Drehzahl Speed min1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 18 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive ...

Page 40: ...9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 18 20 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0054 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100C 0250 WMF Fig 4 16 Characteristic curve of MAD100C 0250 motors ...

Page 41: ...3 Jrot kgm 0 0392 Mass 4 m kg 72 Sound pressure level 5 LP dB A 70 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 30 24 Connection voltage UBr V DC 24 10 Rated current IBr A 0 9 1 1 Moment of inertia JBr kgm 0 00056 Max permissible...

Page 42: ... Controller HMS01 1N W0036 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100D 0050 WMF Fig 4 18 Characteristic curve of MAD100D 0050 motor MAD100D 0100 0 20 40 60 80 100 120 140 160 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HNV01 1E W0120 an 3x AC400V 5 With...

Page 43: ...MS01 1N W0054 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100D 0150 WMF Fig 4 20 Characteristic curve of MAD100D 0150 motors MAD100D 0200 0 20 40 60 80 100 120 140 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Dri...

Page 44: ... 9000 10000 11000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0070 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0070 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD100D 0250 WMF Fig 4 22 Characteristic curve of MAD100D 0250 motors ...

Page 45: ...ertia 3 Jrot kgm 0 084 Mass 4 m kg 100 Sound pressure level 5 LP dB A 70 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 100 80 Connection voltage UBr V DC 24 10 Rated current IBr A 1 5 1 6 Moment of inertia JBr kgm 0 002 Max permis...

Page 46: ... Controller HMS01 1N W0036 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130B 0050 WMF Fig 4 24 Characteristic curve of MAD130B 0050 motors MAD130B 0100 0 50 100 150 200 250 300 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive ...

Page 47: ... HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130B 0150 WMF Fig 4 26 Characteristic curve of MAD130B 0150 motors MAD130B 0200 0 20 40 60 80 100 120 140 160 180 200 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1...

Page 48: ...000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130B 0250 WMF Fig 4 28 Characteristic curve of MAD130B 0250 motors ...

Page 49: ... 3 Jrot kgm 0 108 Mass 4 m kg 122 Sound pressure level 5 LP dB A 70 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 100 80 Connection voltage UBr V DC 24 10 Rated current IBr A 1 5 1 6 Moment of inertia JBr kgm 0 002 Max permissible...

Page 50: ...Controller HMS01 1N W0070 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130C 0050 WMF Fig 4 30 Characteristic curve of MAD130C 0050 motors MAD130C 0100 0 50 100 150 200 250 300 350 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x AC400V 5 With ...

Page 51: ...W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130C 0150 WMF Fig 4 32 Characteristic curve of MAD130C 0150 motors MAD130C 0200 0 50 100 150 200 250 300 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 45 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HNV01 ...

Page 52: ...5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130C 0250 WMF Fig 4 34 Characteristic curve of MAD130C 0250 motors ...

Page 53: ...nertia 3 Jrot kgm 0 164 Mass 4 m kg 165 Sound pressure level 5 LP dB A 70 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 100 80 Connection voltage UBr V DC 24 10 Rated current IBr A 1 5 1 6 Moment of inertia JBr kgm 0 002 Max permi...

Page 54: ...Controller HMS01 1N W0054 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130D 0050 WMF Fig 4 36 Characteristic curve of MAD130D 0050 motors MAD130D 0100 0 50 100 150 200 250 300 350 400 450 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x ...

Page 55: ...W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130D 0150 WMF Fig 4 38 Characteristic curve of MAD130D 0150 motors MAD130D 0200 0 50 100 150 200 250 300 350 400 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV...

Page 56: ...0 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0210 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD130D 0250 WMF Fig 4 40 Characteristic curve of MAD130D 0250 motors ...

Page 57: ... temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Electrically releasing reinforced Transmittable torque M4 Nm 100 240 Connection voltage UBr V DC 24 10 Rated current IBr A 1 8 2 0 1 87 Moment of inertia JBr kgm 0 0065 0 0188 Max permissible braking energy Wmax Ws 40000...

Page 58: ...MS01 1N W0054 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD160B 0050 WMF Fig 4 42 Characteristic curve of MAD160B 0050 motors MAD160B 0100 0 50 100 150 200 250 300 350 400 450 500 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 45 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x AC400...

Page 59: ...1 1N W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD160B 0150 WMF Fig 4 44 Characteristic curve of MAD160B 0150 motors MAD160 0200 0 50 100 150 200 250 300 350 400 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive...

Page 60: ...ient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Electrically releasing reinforced Transmittable torque M4 Nm 100 240 Connection voltage UBr V DC 24 10 Rated current IBr A 1 8 2 0 1 87 Moment of inertia JBr kgm 0 0065 0 0188 Max permissible braking energy Wmax Ws 4...

Page 61: ...ler HMS01 1N W0070 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD160C 0050 WMF Fig 4 47 Characteristic curve of MAD160C 0050 motors MAD160C 0100 0 100 200 300 400 500 600 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 45 50 Leistunmg Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x AC400V 5 Wi...

Page 62: ...10 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD160C 0150 WMF Fig 4 49 Characteristic curve of MAD160C 0150 motors MAD160C 0200 0 100 200 300 400 500 600 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 100 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Contro...

Page 63: ...Moment of inertia 3 Jrot kgm 0 458 Mass 4 m kg 334 Sound pressure level 5 LP dB A 78 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 300 240 Connection voltage UBr V DC 24 10 Rated current IBr A 2 1 87 Moment of inertia JBr kgm 0 01...

Page 64: ... Controller HMS01 1N W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD180C 0050 WMF Fig 4 52 Characteristic curve of MAD180C 0050 motors MAD180C 0100 0 100 200 300 400 500 600 700 800 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HNV01 1E W0120 an 3x AC40...

Page 65: ...S01 1N W0210 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD180C 0150 WMF Fig 4 54 Characteristic curve of MAD180C 0150 motors MAD180C 0200 0 100 200 300 400 500 600 700 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 20 40 60 80 100 120 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HNV01 1E W0120 an 3x AC400V 5 With Drive Con...

Page 66: ... 35 Moment of inertia 3 Jrot kgm 0 594 Mass 4 m kg 403 Sound pressure level 5 LP dB A 78 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Holding brake optional Electrically clamping Electrically releasing Transmittable torque M4 Nm 300 240 Connection voltage UBr V DC 24 10 Rated current IBr A 2 1 87 Moment of inertia JBr kgm ...

Page 67: ...ontroller HMS01 1N W0150 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD180D 0050 WMF Fig 4 57 Characteristic curve of MAD180D 0050 motors MAD180D 0100 0 100 200 300 400 500 600 700 800 900 1000 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HNV01 1E W01...

Page 68: ...troller HMS01 1N W0210 at HNV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAD180D 0150 WMF Fig 4 59 Characteristic curve of MAD180D 0150 motors MAD180D 0200 0 100 200 300 400 500 600 700 800 900 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 20 40 60 80 100 120 140 160 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät DKR04 1 W400 an 3x AC400 480V 5 With Drive Con...

Page 69: ...min 5 5 5 Discharge capacity Cab nF 126 126 126 Number of pole pairs p 2 Power wire cross section 2 A mm 25 2 x 16 2 x 35 Moment of inertia 3 Jrot kgm 1 55 Mass 4 m kg 610 Sound pressure level 5 LP dB A 78 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Fan Axial fan Air current B A blowing Connection voltage UN V 3 x 400V 15...

Page 70: ...4 42 Technical Data Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P Characteristic Curve MAD225C Motor in preparation Fig 4 62 Characteristic curves of MAD225C motors ...

Page 71: ...rding to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 0 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 4 Decompression at QN with snap on coupling pdiff bar 0 8 Required coolant flow at PV Qmin l min 1 45 Permissible inlet pressure pmax bar 3 Volume of coolant ...

Page 72: ...ontroller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100B 0050 WMF Fig 4 64 Characteristic curves of MAF100B 0050 motors MAF100B 0100 0 20 40 60 80 100 120 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 1 2 3 4 5 6 7 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Cont...

Page 73: ... HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100B 0150 WMF Fig 4 66 Characteristic curves of MAF100B 0150 motors MAF100B 0200 0 10 20 30 40 50 60 70 80 90 100 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive...

Page 74: ...00 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 18 20 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0054 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100B 0250 WMF Fig 4 68 Characteristic curves of MAF100B 0250 motors ...

Page 75: ... according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 1 1 2 1 3 2 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 6 Decompression at QN with snap on coupling pdiff bar 1 2 Required coolant flow at PV Qmin l min 1 6 1 75 1 9 2 8 Permissible inlet pressure pm...

Page 76: ...Controller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100C 0050 WMF Fig 4 70 Characteristic curves of MAF100C 0050 motors MAF100C 0100 0 20 40 60 80 100 120 140 160 180 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HMV01 1E W0120 an 3x AC400V 5 Wi...

Page 77: ...1 1N W0070 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100C 0150 WMF Fig 4 72 Characteristic curves of MAF100C 0150 motors MAF100C 0200 0 20 40 60 80 100 120 140 160 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 Wit...

Page 78: ...00 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100C 0250 WMF Fig 4 74 Characteristic curves of MAF100C 0250 motors ...

Page 79: ...rding to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 4 1 45 1 5 1 55 1 9 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 1 0 Decompression at QN with snap on coupling pdiff bar 1 9 Required coolant flow at PV Qmin l min 2 2 1 2 2 2 3 2 8 Permissible inlet pressur...

Page 80: ...roller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100D 0050 WMF Fig 4 76 Characteristic curves of MAF100D 0050 motors MAF100D 0100 0 50 100 150 200 250 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 18 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0054 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive...

Page 81: ...150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100D 0150 WMF Fig 4 78 Characteristic curves of MAF100D 0150 motors MAF100D 0200 0 20 40 60 80 100 120 140 160 180 200 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5...

Page 82: ...000 8000 9000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF100D 0250 WMF Fig 4 80 Characteristic curves of MAF100D 0250 motors ...

Page 83: ...0 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 8 1 9 2 2 1 2 2 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 22 Decompression at QN with snap on coupling pdiff bar 0 45 Required coolant flow at PV Qmin l min 2 7 2 8 2 9 3 1 3 2 ma...

Page 84: ...ve Controller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130B 0050 WMF Fig 4 82 Characteristic curve of MAF130B 0050 motors MAF130B 0100 0 50 100 150 200 250 300 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0070 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Driv...

Page 85: ...N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130B 0150 WMF Fig 4 84 Characteristic curve of MAF130B 0150 motors MAF130B 0200 0 50 100 150 200 250 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 45 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E...

Page 86: ...00 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130B 0250 WMF Fig 4 86 Characteristic curve of MAF130B 0250 motors ...

Page 87: ... operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 2 3 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 35 Decompression at QN with snap on coupling pdiff bar 0 7 Required coolant flow at PV Qmin l min 3 4 max system pr...

Page 88: ... Controller HMS01 1N W0054 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130C 0050 WMF Fig 4 88 Characteristic curve of MAF130C 0050 motors MAF130C 0100 0 50 100 150 200 250 300 350 400 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 ...

Page 89: ...S01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130C 0150 WMF Fig 4 90 Characteristic curve of MAF130C 0150 motors MAF130C 0200 0 50 100 150 200 250 300 350 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV...

Page 90: ...500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130C 0250 WMF Fig 4 92 Characteristic curve of MAF130C 0250 motors ...

Page 91: ... in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 3 3 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 5 Decompression at QN with snap on coupling pdiff bar 1 0 Required coolant flow at PV Qmin l min 4 8 max system ...

Page 92: ...oller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130D 0050 WMF Fig 4 94 Characteristic curve of MAF130D 0050 motors MAF130D 0100 0 100 200 300 400 500 600 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 45 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 With...

Page 93: ...HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130D 0150 WMF Fig 4 96 Characteristic curve of MAF130D 0150 motors MAF130D 0200 0 50 100 150 200 250 300 350 400 450 500 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorge...

Page 94: ...5500 6000 6500 7000 7500 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 100 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF130D 0250 WMF Fig 4 98 Characteristic curve of MAF130D 0250 motors ...

Page 95: ...rature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 2 7 4 0 4 5 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 25 Decompression at QN with snap on coupling pdiff bar 0 5 Required coolant flow at PV Qmin l min ...

Page 96: ...ontroller HMS01 1N W0070 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF160B 0050 WMF Fig 4 100 Characteristic curve of MAF160B 0050 motors MAF160B 0100 0 100 200 300 400 500 600 700 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0150 an Versorger HMV01 1E W0120 an 3x AC400V 5 Wit...

Page 97: ...10 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF160B 0150 WMF Fig 4 102 Characteristic curve of MAF160B 0150 motors MAF160B 0200 0 100 200 300 400 500 600 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 100 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HMV01 1E W0120 an 3x AC400V 5 With Drive Contr...

Page 98: ...mperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 4 5 3 8 4 2 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 5 Decompression at QN with snap on coupling pdiff bar 1 0 Required coolant flow at PV Qmin l mi...

Page 99: ...Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF160C 0050 WMF Fig 4 105 Characteristic curve of MAF160C 0050 motors MAF160C 0100 0 100 200 300 400 500 600 700 800 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HMV01 1E W0120 an 3x AC40...

Page 100: ...h Drive Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF160C 0150 WMF Fig 4 107 Characteristic curve of MAF160C 0150 motors MAF160C 0200 0 100 200 300 400 500 600 700 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 20 40 60 80 100 120 140 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät DKR04 1 W400 an 3x AC400 480V 5 With Drive Con...

Page 101: ...40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 4 5 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 5 Decompression at QN with snap on coupling pdiff bar 1 0 Required coolant flow at PV Qmin l min 6 6 max system pressure pmax bar 3 Ho...

Page 102: ...ntroller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF180C 0050 WMF Fig 4 110 Characteristic curve of MAF180C 0050 motors MAF180C 0100 0 200 400 600 800 1000 1200 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 100 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HMV01 1E W0120 an 3x AC...

Page 103: ...ive Controller DKR04 1 W400 and main connection 3x AC400 480V 5 Kennl_MAF180C 0150 WMF Fig 4 112 Characteristic curve of MAF180C 0150 motors MAF180C 0200 0 100 200 300 400 500 600 700 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 20 40 60 80 100 120 140 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät DKR04 1 W400 an 3x AC400 480V 5 With Drive Controller DKR04 1 W400 ...

Page 104: ...ent temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 3 5 5 4 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without snap on coupling pdiff bar 0 4 Decompression at QN with snap on coupling pdiff bar 0 8 Required coolant flow at PV Qmin l ...

Page 105: ...rive Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3x AC400V 5 Kennl_MAF180D 0050 WMF Fig 4 115 Characteristic curve of MAF180D 0050 motors MAF180D 0100 0 200 400 600 800 1000 1200 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 20 40 60 80 100 120 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät HMS01 1N W0210 an Versorger HMV01 1E W0120 an 3x AC400V...

Page 106: ...oller DKR04 1 W400 and main connection 3x AC400 480V 5 Kennl_MAF180D 0150 WMF Fig 4 117 Characteristic curve of MAF180D 0150 motors MAF180D 0200 0 100 200 300 400 500 600 700 800 0 1000 2000 3000 4000 5000 6000 Drehzahl Speed min 1 Drehmoment Torque Nm 0 20 40 60 80 100 120 140 160 Leistung Power kW Pmax PN MN Mmax Mit Regelgerät DKR04 1 W400 an 3x AC400 480V 5 With Drive Controller DKR04 1 W400 a...

Page 107: ...s section 2 A mm 2 x 16 2 x 25 2x35 Moment of inertia 3 Jrot kgm 1 65 Mass 3 m kg 587 Sound pressure level 4 LP dB A 75 3 Ambient temperature in operation Tum C 0 40 Insulation class according to DIN EN 60034 1 F Motor protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 8 Cooling agent inlet Tin C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without sn...

Page 108: ...4 80 Technical Data Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P Characteristic Curves MAF225C Motors in preparation Fig 4 119 Characteristic curves MAF225C motors ...

Page 109: ... Dimension Sheets IndraDyn A 5 1 DOK MOTOR MAD MAF PR03 EN P 5 Dimension Sheets IndraDyn A 5 1 Frame Size MAD100 MAD100 without Holding Brake 106 0425 3001 05 tif Fig 5 1 Dimension sheet for MAD100 without holding brake ...

Page 110: ...5 2 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD100 with Brake 1 or 5 106 0456 3001 04 tif Fig 5 2 Dimension sheet MAD100 with brake 1 or 5 ...

Page 111: ...th IndraDyn A Dimension Sheets IndraDyn A 5 3 DOK MOTOR MAD MAF PR03 EN P MAD100 with Fan Cowl without Holding Brake 106 0425 3002 00 tif Fig 5 3 Dimension sheet MAD100 with SL cooling without holding brake ...

Page 112: ...5 4 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD100 with Fan Cowl and Brake 1 or 5 106 0456 3002 00 tif Fig 5 4 Dimension sheet MAD100 with SL cooling and brake 1 or 5 ...

Page 113: ... A Dimension Sheets IndraDyn A 5 5 DOK MOTOR MAD MAF PR03 EN P MAD100 in Explosion Protected Design without Holding Brake 106 0466 3001 01 tif Fig 5 5 Dimension sheet MAD100 with encoder M6 or S6 without holding brake ...

Page 114: ...Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD100 in ATEX Design with Brake 1 or 5 106 0481 3001 02 tif Fig 5 6 Dimension sheet MAD100 with encoder M6 or S6 and brake 1 or 5 ...

Page 115: ...roth IndraDyn A Dimension Sheets IndraDyn A 5 7 DOK MOTOR MAD MAF PR03 EN P 5 2 Frame Size MAD130 MAD130 without Holding Brake 106 0403 3001 04 tif Fig 5 7 Dimension sheet for MAD130 without holding brake ...

Page 116: ...5 8 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD130 with Brake 1 or 5 106 0404 3001 04 tif Fig 5 8 Dimension sheet MAD130 with brake 1 or 5 ...

Page 117: ...MAD MAF PR03 EN P MAD130 with Fan Cowl without Holding Brake in preparation Fig 5 9 Dimension sheet MAD130 with SL cooling without holding brake MAD130 with Fan Cowl and Brake 1 or 5 in preparation Fig 5 10 Dimension sheet MAD130 with SL cooling and brake 1 or 5 ...

Page 118: ...nsion Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD130 in ATEX Design without Holding Brake 106 0455 3001 01 tif Abb 5 1 Dimension sheet MAD130 with encoder M6 or S6 without holding brake ...

Page 119: ...th IndraDyn A Dimension Sheets IndraDyn A 5 11 DOK MOTOR MAD MAF PR03 EN P MAD130 in ATEX Design with Brake 1 or 5 106 0466 3001 01 tif Fig 5 12 Dimension sheet MAD130 with encoder M6 or S6 and brake 1 or 5 ...

Page 120: ... Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P 5 3 Frame Size MAD160 MAD160 without Holding Brake 106 0413 3001 04 tif Fig 5 13 Dimension sheet for MAD160 without holding brake ...

Page 121: ...Rexroth IndraDyn A Dimension Sheets IndraDyn A 5 13 DOK MOTOR MAD MAF PR03 EN P MAD160 with Brake 1 or 5 106 0414 3001 03 tif Fig 5 14 Dimension sheet MAD160 with brake 1 or 5 ...

Page 122: ...5 14 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD160 with Brake 3 106 0415 3001 03 tif Fig 5 15 Dimension sheet for MAD160 with brake 3 ...

Page 123: ...rake in preparation Fig 5 16 Dimension sheet MAD160 with SL cooling without holding brake MAD160 with Fan Cowl and Brake 1 or 5 in preparation Fig 5 17 Dimension sheet MAD160 with SL cooling and brake 1 or 5 MAD160 with Fan Cowl and Brake 3 in preparation Fig 5 18 Dimension sheet MAD160 with SL cooling and brake 3 or 5 ...

Page 124: ...nsion Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD160 in ATEX Design without Holding Brake 106 0524 3001 01 TIF Fig 5 19 Dimension sheet MAD160 with encoder M6 or S6 without holding brake ...

Page 125: ...th IndraDyn A Dimension Sheets IndraDyn A 5 17 DOK MOTOR MAD MAF PR03 EN P MAD160 in ATEX Design with Brake 1 or 5 106 0525 3001 01 TIF Fig 5 20 Dimension sheet MAD160 with encoder M6 or S6 and brake 1 or 5 ...

Page 126: ...5 18 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD160 in ATEX Design with Brake 3 106 0526 3001 01 TIF Fig 5 21 Dimension sheet MAD160 with encoder M6 or S6 and brake 3 ...

Page 127: ...oth IndraDyn A Dimension Sheets IndraDyn A 5 19 DOK MOTOR MAD MAF PR03 EN P 5 4 Frame Size MAD180 MAD180 without Holding Brake 106 0408 3001 05 tif Fig 5 22 Dimension sheet for MAD180 without holding brake ...

Page 128: ...5 20 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD180 with Brake 2 or 5 106 0409 3001 04 tif Fig 5 23 Dimension sheet MAD180 with brake 2 or 5 ...

Page 129: ...OR MAD MAF PR03 EN P MAD180 with Fan Cowl without Holding Brake in preparation Fig 5 24 Dimension sheet MAD180 without holding brake SL cooling MAD180 with Fan Cowl and Brake 2 or 5 in preparation Fig 5 25 Dimension sheet MAD180 with SL cooling and brake 2 or 5 ...

Page 130: ...nsion Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAD180 in ATEX Design without Holding Brake 106 0536 3001 01 TIF Fig 5 26 Dimension sheet MAD180 with encoder M6 or S6 without holding brake ...

Page 131: ...th IndraDyn A Dimension Sheets IndraDyn A 5 23 DOK MOTOR MAD MAF PR03 EN P MAD180 in ATEX Design with Brake 2 or 5 106 0537 3001 01 TIF Fig 5 27 Dimension sheet MAD180 with encoder M6 or S6 and brake 2 or 5 ...

Page 132: ...24 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P 5 5 Frame Size MAD225 MAD225 without Holding Brake 106_0544_3002_01 tif Fig 5 28 Dimension sheet MAD225 without Holding Brake ...

Page 133: ...oth IndraDyn A Dimension Sheets IndraDyn A 5 25 DOK MOTOR MAD MAF PR03 EN P 5 6 Frame Size MAF100 MAF100 without Holding Brake 106 0440 3001 04 tif Fig 5 29 Dimension sheet for MAF100 without holding brake ...

Page 134: ...5 26 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF100 with Brake 1 or 5 106 0461 3001 03 tif Fig 5 30 Dimension sheet MAF100 with brake 1 or 5 ...

Page 135: ...ndraDyn A Dimension Sheets IndraDyn A 5 27 DOK MOTOR MAD MAF PR03 EN P MAF100 in ATEX Design without Holding Brake 106 0472 3001 01 tif Fig 5 31 Dimension sheet MAF100 with encoder M6 or S6 without holding brake ...

Page 136: ...Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF100 in ATEX Design with Brake 1 or 5 106 0482 3001 01 tif Fig 5 32 Dimension sheet MAF100 with encoder M6 or S6 and brake 1 or 5 ...

Page 137: ...oth IndraDyn A Dimension Sheets IndraDyn A 5 29 DOK MOTOR MAD MAF PR03 EN P 5 7 Frame Size MAF130 MAF130 without Holding Brake 106 0406 3001 04 tif Fig 5 33 Dimension sheet for MAF130 without holding brake ...

Page 138: ...5 30 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF130 with Brake 1 or 5 106 0407 3001 04 tif Fig 5 34 Dimension sheet MAF130 with brake 1 or 5 ...

Page 139: ...ndraDyn A Dimension Sheets IndraDyn A 5 31 DOK MOTOR MAD MAF PR03 EN P MAF130 in ATEX Design without Holding Brake 106 0520 3001 01 TIF Fig 5 35 Dimension sheet MAF130 with encoder M6 or S6 without holding brake ...

Page 140: ...Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF130 in ATEX Design with Brake 1 or 5 106 0521 3001 01 TIF Fig 5 36 Dimension sheet MAF130 with encoder M6 or S6 and brake 1 or 5 ...

Page 141: ...oth IndraDyn A Dimension Sheets IndraDyn A 5 33 DOK MOTOR MAD MAF PR03 EN P 5 8 Frame Size MAF160 MAF160 without Holding Brake 106 0416 3001 05 tif Fig 5 37 Dimension sheet for MAF160 without holding brake ...

Page 142: ...5 34 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF160 with Brake 1 or 5 106 0417 3001 04 tif Fig 5 38 Dimension sheet MAF160 with brake 1 or 5 ...

Page 143: ...ndraDyn A Dimension Sheets IndraDyn A 5 35 DOK MOTOR MAD MAF PR03 EN P MAF160 in ATEX Design without Holding Brake 106 0530 3001 01 TIF Fig 5 39 Dimension sheet MAF160 with encoder M6 or S6 without holding brake ...

Page 144: ...Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF160 in ATEX Design with Brake 1 or 5 106 0531 3001 01 tif Fig 5 40 Dimension sheet MAF160 with encoder M6 or S6 and brake 1 or 5 ...

Page 145: ...oth IndraDyn A Dimension Sheets IndraDyn A 5 37 DOK MOTOR MAD MAF PR03 EN P 5 9 Frame Size MAF180 MAF180 without Holding Brake 106 0410 3001 05 tif Fig 5 41 Dimension sheet for MAF180 without holding brake ...

Page 146: ...5 38 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF180 with Brake 2 or 5 106 0411 3001 04 tif Fig 5 42 Dimension sheet MAF180 with brake 2 or 5 ...

Page 147: ...ndraDyn A Dimension Sheets IndraDyn A 5 39 DOK MOTOR MAD MAF PR03 EN P MAF180 in ATEX Design without Holding Brake 106 0540 3001 01 TIF Fig 5 43 Dimension sheet MAF180 with encoder M6 or S6 without holding brake ...

Page 148: ...Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P MAF180 in ATEX Design with Brake 2 or 5 106 0541 3001 01 TIF Fig 5 44 Dimension sheet MAF180 with encoder M6 or S6 and brake 2 or 5 ...

Page 149: ...xroth IndraDyn A Dimension Sheets IndraDyn A 5 41 DOK MOTOR MAD MAF PR03 EN P 5 10 Frame Size MAF225 MAF225 without Holding Brake 106_0543_3001_01 tif Fig 5 45 Dimension sheet MAF225 without Holding Brake ...

Page 150: ...5 42 Dimension Sheets IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 151: ... housing motors MAF is the description of the new type series of liquid cooled asynchronous housing motors 2 Motor Frame Size The motor frame size is derived from the dimensions of the flange at the output end and represents different power ranges 3 Motor Frame Length Within a series the graduation of increasing motor frame length is indicated by ID letters in alphabetic order Frame lengths are fo...

Page 152: ... 11 V M6 Multiturn absolute encoder for ATEX motors length of cable set 15 m 2048 1 Vss EnDat2 1 5 V N0 The motor is supplied without a factory attached encoder unit The rear of the motor is blocked by a cover S0 Singleturn absolute encoder 512 1 Vss I C 8 V S2 Singleturn absolute encoder 2048 1 Vss EnDat2 1 11 V S6 Singleturn absolute encoder for ATEX motors length of cable set 15 m 2048 1 Vss En...

Page 153: ...d chapter 12 Startup 10 Design IndraDyn A motors are available in the design 05 flange mounting or design 35 flange and foot installation The permitted conditions of installation are explained in chapter 9 Notes Regarding Application 11 Bearing The standard bearing option N consists of deep groove ball bearings in all IndraDyn A motors Reinforced bearings option V can be used to taking up high rad...

Page 154: ...ultiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6 8 without motor encoder N0 7 Electrical connection 7 1 Connector A side A 7 2 Connector B side B 7 3 Connector right R 7 4 Connector ...

Page 155: ...2 1 R 1 12 2 S 2 12 3 S1 3 Note Encoder S6 and M6 are only available with cooling SL electrical connection F K S and T shaft G P and K and bearings N and H Looking from front onto driven shaft see picture 1 Electrical connections F K S and T at mounting style 35 are only available on top Bearing H is only available with shaft H and holding brake 0 Vibration severity grade 3 is not available with b...

Page 156: ...ultiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6 8 without motor encoder N0 7 Electrical connection 7 1 Connector A side A 7 2 Connector B side B 7 3 Connector right R 7 4 Connector ...

Page 157: ...2 1 R 1 12 2 S 2 12 3 S1 3 Note Encoder S6 and M6 are only available with cooling SL electrical connection F K S and T shaft G P and K and bearings N H and V Looking from front onto driven shaft see picture 1 Electrical connections F K S and T at mounting style 35 are only available on top Bearing H is only avalable with shaft H and holding brake 0 Vibration severity grade 3 is only available with...

Page 158: ...1 with 2048 increments S2 6 3 Singleturn absolute encoder EnDat2 1 with 2048 increments for potentially explosive atmospheres S6 6 4 Multiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6...

Page 159: ... 1 Flange mounting 05 10 2 Flange and foot mounting 35 11 Bearings 11 1 Standard N 11 2 High Speed H 11 3 for coupling mounting R 11 4 reinforced bearings V 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Encoder S6 and M6 are only available with cooling SL electrical connection F and K shaft G P and K and bearings N H and V Looking from front onto output shaft see picture 1 Electrica...

Page 160: ... S0 6 2 Singleturn absolute encoder EnDat2 1 with 2048 increments S2 6 3 Singleturn absolute encoder EnDat2 1 with 2048 increments for potentially explosive atmospheres S6 6 4 Multiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 In...

Page 161: ...ectrically clamped 300 Nm 5 10 Mounting style 10 1 Flange and foot mounting 35 11 Bearings 11 1 Standard N 11 2 reinforced bearings V 11 3 for coupling mounting R 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Encoder S6 and M6 are only available with cooling SL electrical connection F and K shaft G P and K and bearings N and V Looking from front onto driven shaft see picture 1 Elect...

Page 162: ...1 with 2048 increments M2 7 Electrical connection 7 1 Terminal box connection A side F 7 2 Terminal box connection B side K 7 3 Terminal box connection right S 7 4 Terminal box connection left T 8 Shaft with key plain balanced with balanced with shaft entire key half key 8 1 without shaft sealing ring H Q L 8 2 with shaft sealing ring G P K 8 3 with labyrinth sealing F R 9 Holding brake 9 1 withou...

Page 163: ... F H 0 3 5 N 1 10 Mounting style 10 1 Flange and foot mounting 35 11 Bearings 11 1 Standard N 11 2 Reinforced bearings V 12 Vibration severity grade 12 1 R 1 Note Looking from front onto driven shaft see picture 1 Electrical connections F K S and T are only available on top 2 1 Picture 1 Position of power connection top B side right left A side RNC 41172 250_NOR_E_D0_2006 01 274 EPS Fig 6 13 Type ...

Page 164: ...ive atmospheres S6 6 4 Multiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6 8 without motor encoder N0 7 Electrical connection 7 1 Connector A side A 7 2 Connector B side B 7 3 Connecto...

Page 165: ... 10 1 Flange mounting 05 10 2 Flange and foot mounting 35 11 Bearings 11 1 Standard N 11 2 High Speed H 11 3 for clutch mounting R 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Encoder S6 and M6 are only available with electrical connection F K S and T shaft G P and K and bearings N and H Looking from front onto driven shaft see picture 1 Electrical connections F K S and T at mounti...

Page 166: ...ve atmospheres S6 6 4 Multiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6 8 without motor encoder N0 7 Electrical connection 7 1 Connector to A side A 7 2 Connector to B side B 7 3 Con...

Page 167: ...ode 0250 with length D is only available with electrical connection F K S and T Encoder S6 and M6 are only available with electrical connection F K S and T shaft G P and K and bearings N H and V Looking from front onto driven shaft see picture 1 Electrical connection F K S and T at mounting style 35 is only available at the top Bearings H is only available with shaft H and holding brake 0 Vibratio...

Page 168: ...iturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6 8 without motor encoder N0 7 Electrical connection 7 1 Connector to A side A 7 2 Connector to B side B 7 3 Connector to the right R 7 4 ...

Page 169: ... 10 2 Flange and foot mounting 35 11 Bearings 11 1 Standard N 11 2 for clutch mounting R 11 3 reinforced bearings V 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Winding codes MAF160B 0200 MAF160C 0150 and MAF160C 0200 are only available with electrical connection F and K Encoder S6 and M6 are only available with electrical connection F and K shaft G P and K and bearings N and V Loo...

Page 170: ...ncrements for potentially explosive atmospheres S6 6 4 Multiturn absolute encoder with 512 increments M0 6 5 Multiturn absolute encoder EndDat2 1 with 2048 increments M2 6 6 Multiturn absolute encoder EndDat2 1 with 2048 increments for potentially explosive atmospheres M6 6 7 Incremental encoder with 2048 increments C0 6 8 without motor encoder N0 7 Electrical connection 7 1 Terminal box connector...

Page 171: ...ced bearing V 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Encoder S6 and M6 are only available with electrical connection F and K shaft G P and K and bearings N and V Looking from front onto driven shaft see picture 1 Electrical connection F K S and T only available on top Vibration severity grade 3 is not available with reinforced bearing V 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2...

Page 172: ...nts M0 6 4 Multiturn absolute encoder EnDat2 1 with 2048 increments M2 7 Electrical connection 7 1 Terminal box connector A side F 7 2 Terminal box connector B side K 7 3 Terminal box connection right S 7 4 Terminal box connection left T 8 Output shaft with key plain balanced with balanced with shaft entire key half key 8 1 without shaft sealing ring H Q L 8 2 with shaft sealing ring G P K 8 3 wit...

Page 173: ...1 R 1 Note Looking from front onto driven shaft see picture 1 Electrical connection F K S and T only available on top 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9 3 0 5 1 2 3 4 6 7 8 9 4 0 5 Example Abbrev Column M A F 2 2 5 C 0 1 5 0 F Q S 2 F K 0 3 5 N 1 2 1 Picture 1 Position of power connection top B side right left A side RNC 41182 250_NOR_E_D0_2006 01 274 EPS Fig 6 23 Type cod...

Page 174: ...6 24 Type Codes IndraDyn A Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 175: ...11273268 MAD160 SUP M02 2AD160 R911272843 MAF160 SUP M02 ADF164 R911299702 MAD MAF180 SUP M02 2AD180 R911273209 MAD MAF225 see Labyrinth Seal in chapter 9 12 Fig 7 1 Labyrinth seal Accessory SUP M02 xxx is supplied complete with fastening screws and assembly instructions h 5 1 4 5 3 f MAD MAF130 MAD MAF160 MAD MAF180 Motor h mm 10 f mm 140 157 185 2 IndraDyn A SUPM02 EPS 1 Labyrinth seal with fast...

Page 176: ...ecommend to use sealing air in addition to the radial shaft sealing ring for these areas of application A defined excess pressure in the motor interior induced by the sealing air connection reliably prevents the penetration of for example creep oils and coolants 0 1 0 3 bar 2 3 1 1 1 4 Sperrluft fh10 1 Splashing water lubricant 2 Compressed air line 3 Excess pressure inside the motor 4 Lid for sea...

Page 177: ...ure at the motor 0 1 0 2 bar properties of the compressed air as far as possible free of dust and oil select corresponding filter rel air humidity 20 30 To operate the motor with sealing air under the above named conditions other devices or components as e g compressor pressure regulator valve compressed air filter plus compressed air dryer if applicable compressed air line e g plastic tube PA 4 x...

Page 178: ...r of these gearboxes Clarify compatibility and technical details with the manufacturer Fig 7 6 Gearboxes for IndraDyn A motors Note Only low axial shaft loads are permitted for IndraDyn A motors also see chapter 9 13 Bearing and Shaft Loads Therefore the motors are not or not fully suitable for machine elements that generate axial loading of the motor e g helical driving pinions 7 4 Thread Reducer...

Page 179: ... 7 Thread reducers for terminal box 7 5 Fan Cowl When motors are used in a strongly polluted environment e g dusts oils cutting materials and lubricants clean air for motor cooling should by supplied from outside via a hose or an air duct For this application Bosch Rexroth provides motors with a fan cover and fan cowl 4 3 2 1 5 6 Lüfterstutzen EPS 1 Air exit 2 Motor 3 Air duct not included in scop...

Page 180: ...49918 MAD130 SUP M01 2AD132 R911268753 MAD160 SUP M01 2AD160 R911275660 MAD180 SUP M01 2AD180 R911268606 Fig 7 9 Fan cowl accessory For selection of suitable radial fans please observe the notes on dimensioning as well as the potential suppliers for radial fans in chapter 9 8 Radial Ventilation in Hazardous Areas Radial fans ...

Page 181: ...t for continuous alternate bending use Resistant against mineral oils grease and biologic oils silicon and halogen free low adhesion Use of licensed cables acc to UL and CSA Burning characteristics fulfill VDE0472 804 requirements Maintain EMC guidelines Protection class up to IP67 Note Note that self assembled cables or cable systems of other manufacturers may not fulfill these criteria Bosch Rex...

Page 182: ...must have wire end ferrules or ring cable lugs at U V W and the PE must be equipped with a ring cable lug The design of the power cable also depends on the drive device used Please observe the documentation of the drive device Overview Terminal box Motor size MAD MAF Connector socket U V W Max cross section of connection PE Connecting thread 100 INS480 WEF 10mm Ring cable lug for M6 thread 130 INS...

Page 183: ...y be grounded with a separate grounding wire with a minimum core cross section of 16 mm 2 To this end a connecting screw Fig 8 2 with thread M12 has been provided at the end shield of the MAF225C By means of this connection screw fasten the additional grounding wire with a ring cable lug for thread M12 Erdung_MAF225 tif 1 Connecting screw for the additional grounding wire Fig 8 2 Additional ground...

Page 184: ... applied The cables for the spare sensor are in the connector housing Fig 8 3 Connector socket for power connection diagram Connector Socket Ready made Rexroth power cables with coupling for connecting IndraDyn A motors are provided with a bayonet connection Connector socket Coupling Terminal area Current rating INS0480 INS048x 1 5 mm 10 mm max 41 A INS0380 INS038x 6 0 mm 35 0 mm max 100 A Fig 8 4...

Page 185: ...lamp of strain relief in the screwed connection 3 Only one PTC sensor is evaluated Connect the spare sensor only if necessary Fig 8 6 Terminal box diagram Note The brake connections are assigned only if the motor was manufactured with the brake option Only one of the PTC thermistor connector pairs 3 4 or 5 6 in the motor cable should be connected to the motor the other one pairs serves a spare Do ...

Page 186: ...W power connection 6 Terminal strip Fig 8 7 Terminal box 1 2 3 4 5 6 4 x Kk_BG225 EPS 1 Lid 2 Gasket 3 PE connection 4 Cable entry 5 U V W power connection 6 Terminal strip Fig 8 8 Terminal box frame size 225 A schematic diagram of the respective connection is located in the lid of the terminal box Terminal box frame size 100 180 Terminal box frame size 225 ...

Page 187: ...nnection and the motor temperature monitoring at the respective Rexroth drive controller Clamp designation Power Temperature sensor Holding brake REXROTH drive control device terminal box X5 terminal box X6 IndraDrive A1 A2 A3 MotTemp MotTemp 24VBr 0VBr DIAX04 A1 A2 A3 TM TM Br Br ECODRIVE A1 A2 A3 TM TM Br Br Fig 8 10 Clamp designations on drive control device 8 6 Double Cabling A motor connectio...

Page 188: ...H which protect the wires from overload in case of cable break are dimensioned in accordance with the current carrying capacity of the respective line cross section The fuses should be installed in the switch cabinet so that they are as close as possible to the power output of the drive device The shields of the power cables should be connected to the switch cabinet with the largest possible surfa...

Page 189: ...rdered as an individual component It is a an inseparable part of the encoder connection cable to connect encoder option M2 S2 Fig 8 12 Designations of encoder connector sockets In connection with the specified connector sockets the following couplings can be used at the connection cable Connector socket X3 Coupling INS0524 INS0510 INS0511 INS0713 INS0629 INS0379 INS0638 INS0510 INS0511 INS0713 INS...

Page 190: ...on via cable clamp of strain relief Fig 8 14 Connection encoder type C0 B A A F Sample V 0V B SCL SD in SD out Geber M0 Geber S0 Encoder M0 Encoder S0 1 2 3 4 5 6 7 8 9 10 11 12 Regelgerät drive controller YE BN GN WH GN YE BK GN BK VI INS0510 INS0511 INS0713 INK0448 RD BK BU BK GY PK 0 25mm 0 25mm 0 25mm 0 25mm 0 5mm 0 5mm 0 25mm 0 25mm GY PK WH BN BN GN BK RD X3 0 25mm BU 0 25mm VI 1 1 2 3 4 5 6...

Page 191: ... cable clamp of strain relief Fig 8 16 Connection encoder type M2 S2 The cable for connecting the motor encoder and the drive device must have a compatible coupling on the motor side The flange socket on the motor side and the coupling on the cable side are connected to each other and screwed on by hand They are therefore structured as a mirror image i e with different poles Please take note of th...

Page 192: ...al lines to the PTC sensors are routed to the controller via the motor power cable Only one sensor is connected and evaluated The function of the spare sensor cannot be guaranteed 8 9 Holding Brake The motor holding brake is triggered either directly through the drive device or externally Note For the connection diagram see Fig 8 3 and Fig 8 6 at the beginning of this chapter Control voltage is 24...

Page 193: ...h and the electrical protection Please observe the regulations in the country of installation The plug for connecting the motor fan is included in the scope of delivery and is located on the fan Coolant Connection For liquid cooled motors two different coolant connections are possible Connection via Motor MAF Thread snap on coupling Ø di hose Note 100 130 G1 4 9 6 mm 160 225 G1 2 12 7 mm Selection...

Page 194: ...rer s information particularly the values for the permissible tightening torque of the screwed connection of your choice To avoid overloading of the insertion or seat of the screwed connection at the motor side steady and counter it with a suitable spanner when tightening Frame size MAF Thread maximum permissible tightening torque 100 130 G1 4 160 225 G1 2 Values in preparation Fig 8 20 Tightening...

Page 195: ...assembly steps may be required Refer to the manufacture for information on assembly To supply the MAF motors with cooling liquid you will need additional installation material as e g hoses and fixing clamps not included in the delivery Select the supply hose with the correct inner diameter di Operating Pressure A maximum coolant supply pressure of 3 bar applies to all MAF motors regarding the pres...

Page 196: ...8 16 Connection Techniques Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 197: ...the ambient temperature 2 Utilization depending on the setup elevation fT Temperature utilization factor tA Ambient temperature in degrees Celsius fH Height utilization factor h Setup elevation in meters Fig 9 1 Utilization factors If either the ambient temperature or the setup height exceeds the nominal data 1 Multiply the motor data provided in the selection data with the calculated utilization ...

Page 198: ...ty 5 High rel air humidity 95 Low absolute air humidity g m 1 High absolute air humidity g m 29 Speed of temperature change C min 0 5 1 Rexroth permits 0 C as the lowest air temperature Fig 9 2 Classification of climatic environmental conditions according to DIN EN 60721 3 3 Table 1 9 3 Vibration and Shock Vibration Sine shaped vibrations occur in stationary use depending on their intensity they h...

Page 199: ...tiveness of shock absorbing or shock decoupling attachments depends on the application and must be tested using measurements This does not lie within the area of responsibility of the motor manufacturer Modifications of the motor construction result in nullification of the warranty 9 4 Compatibility with Foreign Material All Rexroth controls and drives are developed and tested according to the sta...

Page 200: ...ainst water penetration 1 3 4 2 Protection class range Protection class Note Output shaft without shaft sealing ring IP 54 IP40 with vertical installation position see Fig 9 9 Output shaft with shaft sealing ring IP 65 Option 1 Output shaft with labyrinth seal IP 65 Accessory seal effective starting at 200 rpm 2 Power connection fan connection IP 65 Terminal box or plug 3 Connection of motor encod...

Page 201: ...ting on the drive end of the flange IM V1 Flange attached on the drive side of the flange drive side pointing down B05 IM V3 Flange attached on the drive side of the flange drive side pointing up IM B3 Foot installation feet pointing down B35 IM B5 Flange mounting on the drive end of the flange Fig 9 6 Installation positions IndraDyn A motors in motor frame shape B35 can either be fixed by means o...

Page 202: ... to motor damage Note the information in chapter 11 2 on foot assembly Check the alternative flange assembly Vertical Installation Position In the case of vertical installation positions of motors with output shafts pointing up Fig 9 9 dirt and fluids can enter the motor interior more easily causing malfunctions or failure The degree of protection on the flange side of motors with a shaft sealing ...

Page 203: ... sealing is ensured only in case of splashing fluids Liquid levels present on the shaft end require a higher degree of protection B side The degree of protection for the fan screens in axial fans is IP 24 Chips or larger dirt particles can penetrate the fan screen as well Protection class The factory attached protection class of IndraDyn A motors must not be reduced by modifications or by retrofit...

Page 204: ... the new paint coat before applying it 9 8 Motor Cooling System Fan MAD motors may be operated only with fans Cooling occurs using air currents that are guided through air plates over the surface of the motor An axial fan is used for cooling purposes The fan is only available with the blowing option Please note the information included in the type code For applications where an external fan needs ...

Page 205: ...ity by regularly cleaning the fan and motor radiator fins The machine construction must allow easy access to the motor and the fans for maintenance work purposes Radial Ventilation in Hazardous Areas When IndraDyn A motors in ATEX version are operated in a potentially explosive atmosphere clean air for the motor cooling must be supplied from the outside via a hose or an air channel For this applic...

Page 206: ...turer carries out the calculation of the required air supply capacity using the system specifications Air channel and fan hoses do not belong to the Rexroth scope of delivery The following manufacturers can supply powerful radial fans list with no claim for completeness Suppliers of radial fans excerpt EBM EBM Werke GmbH Co Bachmühle 2 74673 Mulfingen Germany Tel 49 0 7938 81 0 Fax 49 0 7938 81 11...

Page 207: ...itable for mixed installations with the materials acc to Fig 9 16 The utilization of aggressive coolants additives or cooling lubricants can cause irreparable motor damages Use systems with a closed circulation and a fine filter 100 µm Heed the environmental protection and waste disposal instructions at the place of installation when selecting the coolant Aqueous solutions ensure reliable corrosio...

Page 208: ...ally the responsibility of the machine manufacturer See also Chapter 9 4 Compatibility Used Materials When used with MAF motors the coolant comes into contact with the following materials Motor housing Screwed connections Snap on coupling CU CuZn39Pb2 Brass chromium plated Brass chromium plated Fig 9 16 MAF material In dimensioning and operating the cooling system the machine manufacturer has to e...

Page 209: ...ue of max 5 C below the existing ambient temperature is permitted as the lowest temperature to be set Example 1 Permitted coolant inlet temperature range 10 40 C Ambient temperature 20 C Set coolant inlet temperature 15 40 C Example 2 Permitted coolant inlet temperature range 10 40 C Ambient temperature 30 C Set coolant inlet temperature 25 40 C Note The coolant inlet temperature must be set in a ...

Page 210: ...e controller side for protection of the motor are specified at 110 C pre warning temperature 120 C switch off temperature Exception frame size MAD225 120 C pre warning temperature frame size MAD225 130 C switch off temperature Note Ensure correct polarity when using the sensor for an external temperature measurement temperature measuring sensor KTY84 130 connecting cores brown und white 500 600 70...

Page 211: ...A 3 039 10 8 B 1 44 10 4 C 0 358 D 143 78 Fig 9 19 Polynomial used for determining the temperature with a known sensor resistance KTY84 D T C T B T A R w 2 w 3 w KTY Tw Winding temperature of the motor in C RKTY Resistance of the temperature sensor in Ohms A 1 065 10 6 B 0 011 C 3 93 D 492 78 Fig 9 20 Polynomial used for determining the sensor resistance KTY84 with a known temperature Note Note th...

Page 212: ... ensure protection of persons Ensure protection of persons by superordinate fail safe measures Cordon off the hazardous area by means of a safety fence or a safety screen Additionally secure vertical axes to prevent them from sinking or descending after having shutdown the motor for instance as follows lock the vertical axes mechanically provide an external braking collecting clamping device or en...

Page 213: ...indles Unintentional clamping of the holding brake at a high engine speed can lead to extreme deterioration or even demolition of the brake e g in the case of power loss or wire breakage Servo Applications The electrically releasing holding brake is used to hold the axes at a standstill and when the controller enable signal is off When the supply voltage fails and the controller is enabled the ele...

Page 214: ...ing The holding brake is not a safety brake see DIN EN 954 03 97 and vertical axis data sheet SMBG Due to uncontrollable influencing factors such as a rust film on the brake surface the brake holding torque can be reduced Additionally excessive voltages and temperatures can weaken the permanent magnets and the brake Bringing these factors together the following recommendations can be given for siz...

Page 215: ...solute encoder with EnDat2 1 interface 1Vss sine cosine signals with 2048 lines per rotation and absolute period assignment within 4096 shaft rotations The axle position is recorded if the power fails The encoder has a data memory which already contains all relevant motor parameters required for commissioning the motor M6 Encoder option for hazardous areas in pressure resistant casing with connect...

Page 216: ... interface Sinus cosine signal 1Vss with 2048 lines 0 0056 20 Fig 9 23 Absolute encoder precision The relative accuracy of encoder systems is also referred to as repeatability It is determined primarily by the interpolation variances during further processing of the measured signals in the installed and in the external interpolation and digitization electronics For 2AD motors the following guideli...

Page 217: ...connection can not be changed after the motor has been delivered For more details refer to the motor dimension sheet and to chapter 8 Connection Techniques Detailed information on the encoder connection on the controller side and on setting its parameters can be found in the documentation of the drive controllers 9 12 Output Shaft Plain Shaft The recommended standard model for all IndraDyn A motor...

Page 218: ...cations to the key may be made only by the user himself and on his own responsibility Bosch Rexroth does not provide any warranty for modified keys or motor drive shafts Output Shaft with Shaft Sealing Ring With the optional radial shaft sealing ring according to DIN 3760 Design A gearboxes with oil bath or circulating oil lubrication can be attached to IndraDyn A motors IndraDyn A motors can also...

Page 219: ...ion a useful life of 5 000 10 000 h can be realized The degree of protection on the flange side of motors with a shaft sealing ring is IP 65 Hence tightness is ensured only in case of splashing fluids Fluid levels present on the A side require a higher degree of protection In the case of the vertical installation position of the motor also heed the notes in the 9 6 section of this chapter Vertical...

Page 220: ...rmissible position of the drain hole of the labyrinth seal For this purpose the flange has a hole circle with additional mounting holes in a 30 grid To bring the drain hole of the labyrinth seal into the required position perform the following assembly steps 1 Unscrew the mounting screws 4x M6 DIN912 If necessary heat the screws to approx 70 C to loosen them as they are glued in with Loctite 243 2...

Page 221: ...ax depends on the following factors Shaft break load Point of force application see Fig 9 30 Shaft design plain with key The permitted radial force Fradial depends on the following factors Arithmetic mean speed nmean Point of force application see Fig 9 30 Bearing Lifetime For IndraDyn A motors only low axial shaft loads are permitted MAD MAF 100 130 180 225 perm axial load N 30 50 100 Fig 9 31 Ax...

Page 222: ... up time t1 processing time t2 processing time tB1 braking time tB2 braking time t11 standstill time t22 standstill time Fig 9 32 MAD mean speed A complete processing cycle can consist of several sections with different speeds In this case the average is to be generated from all the sections Type N R nm 1000 min 1 nm 2000 min 1 nm 4000 min 1 nm 8000min 1 2 nm 500 min 1 1 0 1 2 3 4 5 0 10 20 30 40 ...

Page 223: ...ction H High speed bearing 1 Load limit for drive shaft without key 2 Load limit for drive shaft with key nm Mean speed Fig 9 34 Shaft load frame size 130 Lh 30 000 operating hours Type N R nm 500 min 1 nm 1000 min 1 nm 2000 min 1 nm 4000 min 1 nm 6000 min 1 1 2 3 4 5 6 7 0 20 40 60 80 100 110 x mm Fr kN Type V nm 500 min 1 nm 1000 min 1 nm 2000 min 1 nm 4000 min 1 nm 6000 min 1 2 2 4 6 8 10 12 14...

Page 224: ...or drive shaft without key 2 Load limit for drive shaft with key nm Mean speed Fig 9 36 Shaft load frame size 180 Lh 30 000 operating hours Type V x mm Fr kN 5 7 9 11 13 15 17 19 21 0 20 40 60 80 100 120 140 n m 500 min 1 n m 1000 min 1 n m 2000 min 1 n m 3500 min 1 n m 5000 min 1 n m 1000 min 1 n m 2000 min 1 n m 3500 min 1 n m 5000 min 1 n m 1 500 min Type N x mm Fr kN 2 3 4 5 6 7 8 9 10 0 20 40...

Page 225: ...n arise to a distinctly reduced service life of the bearing and or to fatigue transverse rupture vibration rupture of the motor shaft Attachment of Drive Elements effective rotary radial force permissible rotary radial force see Fig 9 32 Couplings Pinions Pulleys Helical Driving Pinion Bevel Gear Pinion directly geared Bearing R Bearing H N V Only restricted allowed Observe the following notes for...

Page 226: ...rmitted rotating radial forces Motor size MAD MAF with bearing R with bearing N H V 100B 800 N 25 N 100C 800 N 25 N 100D 800 N 30 N 130B 1000 N 40 N 130C 1000 N 50 N 130D 1000 N 55 N 160B 1300 N 65 N 160C 1300 N 65 N 180C 1600 N 95 N 180D 1600 N 100 N 225C not available 120 N Fig 9 39 Permitted rotating radial forces Note When bearing R is used a limited maximum speed is available For information ...

Page 227: ...driven Note It is generally not permitted to directly attach skew bevel driving pinions With skew bevel driving pinions only drive elements with their own bearings may be used which are connected to the motor shaft via axially compensating couplings Bevel Gear Pinions Owing to thermal effects the flange sided end of the output shaft may shift by 0 6 mm in relation to the motor housing If bevel gea...

Page 228: ...ire processing cycle conforms with the characteristic curves for the grease lifetime whereby h 30000 m t m f n n nm mean speed nm tf mean speed for which a grease lifetime of 30 000 h can be expected Fig 9 40 Mean speed Differing loads can have the following effects Premature failure of the bearing due to increased wear or mechanical damage Reduction of the grease lifetime leading to premature fai...

Page 229: ...es presses moderate up to 75 C 0 9 0 6 strong 75 85 C 0 6 0 3 Influence of higher bearing temperatures f3 strong 85 120 C 0 3 0 1 The bearing temperature depends on the motor load Use of a special high temperature grease results in load 0 70 f3 1 load 71 100 f3 0 99 0 7 P C 0 1 0 15 1 0 0 7 P C 0 15 0 25 0 7 0 4 Influence of high load f4 P C 0 25 0 35 0 4 0 1 With corresponding load of the shaft b...

Page 230: ...n and dimensioning of the bearing is based on standard DIN ISO 281 See the diagrams below for the available grease service life of the deep groove ball bearings and cylindrical roller bearings in IndraDyn A motors The diagrams show different characteristic curves depending on bearing type standard high speed or reinforced bearing and bearing for the coupling connection 5 10 20 6 7 8 9 15 25 30 0 5...

Page 231: ...earings and bearing for coupling connection 2 Reinforced bearing Fig 9 45 Grease service life frame size 130 5 10 20 6 7 8 9 15 25 30 0 5 1 2 3 4 6 5 7 8 9 10 x 103 t f h x 10 3 nm min 1 1 2 Fettgebrauchsdauer_MAx160 EPS tf Grease service life without reduction factors nm mean speed calculation see Fig 9 40 1 Standard bearing and bearing for coupling connection 2 Reinforced bearing Fig 9 46 Grease...

Page 232: ... 1 Standard bearing and bearing for coupling connection 2 Reinforced bearing Fig 9 47 Grease service life frame size 180 t f h x 10 3 x 103 nm min 1 0 5 10 15 20 25 30 35 40 0 5 1 1 5 2 2 5 3 3 5 1 2 Fettgebrauchsdauer_MAx225 EPS tf Grease service life without reduction factors nm mean speed calculation see Fig 9 40 1 Standard bearing 2 Reinforced bearing Fig 9 48 Grease service life frame size 22...

Page 233: ...N suitable for taking up low to medium radial and axial forces Advantages Easily available and high lifetime Suitable for high speeds Low noise running Disadvantage Suitable only for low to medium radial and axial loads The reinforced bearing type code option V is equipped with an additional cylindrical roller bearing on the drive side 1 2 MADDetails2 EPS 1 Cylindrical roller bearing 2 Deep groove...

Page 234: ... bearing with an accordingly low weight construction Advantage Very high speeds are possible Disadvantage Can only be used with low radial load Use in motor frame sizes 100 130 only with horizontal motor installation position and without shaft sealing ring at the output shaft Bearing for coupling connection type code option R allows for absorption of higher rotating radial forces which can occur w...

Page 235: ...n Technical Specifications Select bearing type Observe diagram grease life in Technical Specifications standard reinforced Grease life longer than the period of use of the motor tf 30000 h tf 30000 h YES NO Get advice from Bosch Rexroth Please contact our sales department and forward application details Include selected bearing variant according to type code in the order name Set additional option...

Page 236: ...e machine elements may need to be balanced in such a manner that no resonance or repercussions occur Already take the vibration behavior of the motor and the machine elements into account when designing the system 9 19 Explosion Protection CAUTION Danger of explosion Invalidation of warranty The motor admitted for operation in hazardous areas and labeled accordingly is merely a part of a drive con...

Page 237: ...h confirm the construction and compliance with the valid EN standards are available for the IndraDyn A motors If necessary these certificates of conformity can be requested from the responsible sales office The CE symbol is applied to the motor type label of IndraDyn A motors CE Zeichen EPS Fig 9 53 CE symbol UR cUR Listing IndraDyn A motors have been presented to and approved by the UL authoritie...

Page 238: ...9 42 Application Notes Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 239: ...spections among others at the factory High voltage test according to EN 60034 1 VDE 0530 1 Insulation resistance according to EN 60204 1 1 92 Section 20 3 Ground terminal connection according to EN 60204 1 1 92 Section 20 3 Concentricity and position tolerances of shaft end and fastening flange according to DIN 42955 Vibration measurement according to DIN 2373 Inspection by Customer Since all Indr...

Page 240: ...entified TYP MAF100B 0150 FQ S0 AG0 05 NR SN MAF100 12345 S1 P N 7 0 kW I N 11 0 A n N n max 2100 6000 min 1 MNR R911123456 I Cl F V Cl R M N 48 0 Nm IP 65 Brake100 0 Nm DC 24 V 10 2 00 A Made in Slovenia S6 44 P 12 5 kW m 49 kg 3 PHASE INDUCTION MOTOR FD 03W27 7800 I Sy ECM1 UN eff 600 V 3 PHASE INDUCTION MOTOR TYP MAD130C 0050 SA S0 AH0 05 NR SN MAD130 12345 FD 03W27 S1 P N 7 5 kW I N 30 0 A n N...

Page 241: ... the bearing grease must be replaced Also observe the notes regarding storage and transport on the packages Notes for Transport To protect the motor from dirt dust etc Bosch Rexroth recommends to transport the motor to the intended installation site and to keep it until the actual time of installation into the machine in the packaging in which it has been delivered from Rexroth To lift the motor f...

Page 242: ...ectrum Spectral acceleration data 1 m s 0 3 m s Frequency range 10 2000 Hz 200 2000 Hz Fig 10 2 Mechanical ambient conditions during transport or storage When delivered IndraDyn A motors are equipped with protective sleeves and covers During transport and storage the protective sleeves must remain on the motor Remove the protective sleeves just before assembly Also use the protective sleeves if yo...

Page 243: ...mage IndraDyn A motors from frame size 130 have additional threaded holes on their long sides for inserting eyelets for details see the dimension sheet Additional eyelets can simplify handling and transport 11 2 Mechanical Attachment To attach the motors correctly and safely to the machine Bosch Rexroth recommends the following screws and washers for motor mounting Motor frame size 100 pan head ma...

Page 244: ...s by means of foot assembly please pay attention to the distance from motor shaft center to lower foot edge specified in the respective motor dimension sheet Compare this value with the connection dimension present on the machine side Note Before fastening the motor to the machine it must be aligned so that the center line of the motor shaft is in true alignment with the center line of the connect...

Page 245: ...ean and dust free environment 4 Keep tools and auxiliary material as well as measuring and testing equipment ready at hand 5 Check whether all components assembly surfaces and threads are clean 6 Ensure that the holder for the motor flange on the machine side has no burrs 7 Remove the protective sleeve of the motor drive shaft Retain the sleeve for later use Motor Assembly Mount the motor Note Wit...

Page 246: ...motors according to chapter 13 Motors for Hazardous Areas Notes In the case of self made cables pay attention that the design and installation are EMC compatible The terminal diagrams of the product documentation are used to generate the system circuit diagrams Solely the system circuit diagrams of the machine manufacturer are decisive for connecting the drive components to the machine Additional ...

Page 247: ...issioning log 3 Check the products for damage 4 Check all mechanical and electrical connections 5 Activate the safety and monitoring equipment of the system Execution When all prerequisites have been fulfilled proceed as follows 1 Activate the fan at the MAD or the external cooling system for supply of the MAF motors and check for regular condition Heed the notes of the manufacturer 2 Carry out th...

Page 248: ...d operating machines Secure the machine against accidental movements and against unauthorized operation Before dismantling secure the motor and power supply against falling or movement before disconnecting the mechanical connections 1 Observe the instructions of the machine documentation 2 Please heed the safety notes and carry out all steps as described in the above instructions in the Deactivati...

Page 249: ...lines in the machine maintenance plan but at least every 1 000 operating hours Only for MAD Check the functioning of the motor fan and the air circulation According to the guidelines in the machine maintenance plan but at least every 1 000 operating hours Check the mechanical and electrical connections According to the guidelines in the machine maintenance plan but at least every 1 000 operating h...

Page 250: ...1 Switch off the system and disconnect the electrical fan connection 2 Before loosening the fixing screws make sure the fan unit does not drop carefully remove the fan unit from the motor 3 After completing cleaning or troubleshooting reattach the fan unit Secure the fastening screws with LOCTITE 243 screw fastener and reestablish the connections 4 Check the functioning of the motor fan and the ai...

Page 251: ...lding torque specified in the data sheets is attained the holding brake is ready for operation If the holding torque specified in the data sheets is not attained repeat step 4 grinding in process If the specified holding torque is not attained after the second grinding in process the holding brake is not operable Notify Bosch Rexroth Service If holding brakes are required only sporadically braking...

Page 252: ...d unauthorized use Do not work on hot surfaces Possible causes for the malfunctioning of IndraDyn A motors can be limited to the following areas Motor cooling circuit fan function and temperature curve internal temperature sensor motor encoder or encoder connection mechanical damage of the motor mechanical connection to machine The encoder connection and the temperature sensor are controlled by th...

Page 253: ...f overloading occurs stop operation Danger of damage 3 Reset to the original parameters Check the layout of the drive in the case of changed requirements 4 Contact the machine manufacturer High Motor Temperature Values but Housing Temperature is Normal The diagnostics system of the drive controller shows unusually high values for the winding temperature via the display or control software However ...

Page 254: ...tion is not Attained The positioning command of the control unit is not precisely executed or not at all No malfunction display on the device controller or the control 1 Wiring of encoder cable is incorrect or defective Pin assignment encoder signals in cable or plug may be switched 2 Insufficient shielding of encoder cable against interference 3 Incorrect encoder parameters set in drive controlle...

Page 255: ...n be recycled due to the high metal proportion To reach optimum metal recovery disassembly into individual components is necessary The metals also contain electrical and electronical components that can be recycled using special separation processes The hereby arising plastics could be thermally recycled The products manufactured by us can be returned to our premises for waste disposal at no charg...

Page 256: ...12 10 Operating IndraDyn A Motors Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 257: ...ling the motor You must not install or commission EX motors without having read and understood the enclosed documentation and without having implemented the described measures Device group device category Equipment designed to be capable of functioning in conformity with the operational parameters established by the manufacturer and ensuring a high level of protection Equipment in this category is...

Page 258: ...h the presence of an explosive atmosphere caused by gas vapors or mists is not to be expected or should it still occur in all likelihood rarely or for a short period of time Electrical equipment is permissible for use in zone 2 if it is designed according to the requirements for zone 0 or 1 is specifically designed for zone 2 corresponds to the requirements of a recognized standard for industrial ...

Page 259: ...EN 60079 7 EN 50019 Intrinsic safety EEx i EN 60079 11 EN 50020 Pressurizing EEx p EN 60079 2 EN 50016 Encapsulation EEx m EN 60079 18 EN 50028 Oil immersion EEx o EN 60079 6 EN 50015 Powder filling EEx q EN 60079 5 EN 50017 Degree of protection n EEx n EN 60079 15 EN 50021 Fig 13 2 Degree of protection Electrical equipment of these degree of protection are certified by way of a prototype test by ...

Page 260: ...The values indicated on the identification label Fig 13 5 for example for scavenging volume scavenging gas initial pressure excess pressure etc must be ensured and monitored by the scavenging device The motors may only be operated with Bosch Rexroth drive control devices of the IndraDrive series Control devices from other manufacturers are not permitted The connector terminals in the terminal box ...

Page 261: ...critical grinding of the brake linings does not occur The brake s control mechanism must ensure this function in normal operation Under the least favorable installation conditions for the power supply cables to the brake and under the least favorable load condition for the power supply a supply voltage of 24 V 10 must be supplied to the motor If a voltage divergence occurs due to a failure during ...

Page 262: ...f both grounded conductors in regular intervals The periods of action and penetration of explosive materials depend on the application They depend on the aging of the seals the mechanical design of the motor the characteristics of the explosive materials and the average temperature that occurs during the operating time as a consequence of the load cycles 13 5 Selection and Labeling of Ex Motors If...

Page 263: ...23 mbar Maximale Leckverluste 10 Liter min Max Umgebungstemperatur 0 C bis 40 C Typenschild2_ATEX EPS CE CE symbol 0102 code number of the test authority Ex ATEX symbol II Device Group II which is suitable for all hazardous areas except mines susceptible to firedamp 2G Device Category 2 the device is suitable only for explosion endangered atmospheres that are caused by gas that can occur occasiona...

Page 264: ... motors for explosion protected areas during operation with a forced ventilation We recommend using a radial fan which must be mounted outside of the hazardous area see Fig 13 13 Mounting a fan directly on the motor is not permitted within hazardous areas Observe the information in the project planning manual regarding motor cooling when calculating and selecting a suitable motor fan Note Fans an ...

Page 265: ...th the ATEX guidelines and relevant DIN and EN standards When selecting cables use the following documentation DOK CONNEC CABLE STAND AUxx EN P MNR R911282688 13 7 Mechanical Attachment Before installing the motor check whether the required information is present on the type label of the motor such as the device group and device category explosion subgroup maximum permitted surface temperature cor...

Page 266: ... 1 MAD MAF Ø mm Type MGA Nm Ø mm Type MGA Nm 100 14 M12 87 11 M10 51 130 12 M10 51 160 14 180 18 M16 215 14 5 M12 87 1 Recommended torques for bolts of fastening class 8 8 class 8 8 MGA Torque given in Newton meters Fig 13 7 Mounting holes Notes Avoid pinching or jamming the centering pilot diameter on the shaft side of the motor installation damaging the insertion fitting on the system side Check...

Page 267: ...e cables The connection points to or on the control device must be located outside of the hazardous area The motors may be operated only with Rexroth IndraDrive drive control devices Control devices from other manufacturers are not permitted The motors have to be grounded over the motor cable and over a separate grounding wire potential equalization with min 4 mm cross section see Fig 13 10 The po...

Page 268: ...ions of the wires with the ring cable lugs must be tightened with the following tightening torques Thread M6 M8 M10 Tightening torque 4 Nm 9 Nm 18 Nm Fig 13 9 Tightening torque for power connection 4 Fasten the lid 1 of the terminal box using all 4 fastening bolts secured with Loctite 243 Before tightening the bolts make sure that the gasket 2 between the lid and the terminal box housing is correc...

Page 269: ...d with the encoder at the factory After motor assembly this cable must be connected with the drive device DANGER Danger of explosion due to improper handling when connecting the encoder The junction to on the motor drive device must be located outside of the area subject to explosions Notes Observe the following when connecting the encoder The encoder housing on the motor may no longer be opened D...

Page 270: ...or grounding conductor Fig 13 11 Grounding conductor Protective conductor terminal on motor size Nominal cross section Terminal area 100 130 4 mm 4 mm finely stranded 6 mm single wire 160 180 10 mm 10 mm finely stranded 10 mm single wire Fig 13 12 Terminal for grounding conductor Coolant Connection to MAD Motors MAD motors with explosion protection design are prepared with a fan cowl for operation...

Page 271: ...ion to MAF Motors Regarding the coolant connection to MAF motors please heed the information in chapter 8 Connection Techniques Purging Connections The connection of an EX motor with an EEx p control device has to be done with a pipe or a tube with a maximum internal diameter of 8 mm If plastic pipes are used the maximum outer diameter is 13 mm CAUTION Possible electrostatic discharge from plastic...

Page 272: ...ig 13 14 The motor scavenging lines are screwed directly to the corresponding connecting threads The connecting threads have been covered with protective caps at the factory Remove the protective caps just before assembly Motor size MAD MAF Connecting threads for scavenging gas 100 180 G1 4 Fig 13 15 Connection thread of the scavenging holes When connecting the scavenging lines pay attention to th...

Page 273: ...be installed upstream if the quality in terms of foreign particles cannot be ensured Note Also observe the manufacturer s information regarding the assembly and commissioning of the control device 13 9 Commissioning Warning Danger of explosion due to failure to accept the overall system Taking the correspondent national regulations into account EX motors may be commissioned only by a skilled elect...

Page 274: ...ected motors 2 Purging time 2 x 60 seconds 120 sec Length of the scavenging gas lines 14 m Purging time 2 x 30 seconds 60 sec Minimum purging time to be set on the control device 180 sec Fig 13 17 Example for calculation of the purging time of the overall system The BARTEC type 07 3711 2213 1002 has been preset at the factory This preset can be used to operate a drive system consisting of up to 5 ...

Page 275: ...ing values specified on the type label 3 Activate the control device of the motor purging Check the function Check the values shown on the type label on the motor such as the purging volume the scavenging gas the purging time etc These values must be reached and maintained Heed the details of the manufacturer of the control device 4 Carry out the commissioning of the drive system according to the ...

Page 276: ...the mechanical connections In the case of malfunctions maintenance or deactivation of the motors proceed as follows 1 Use the control commands to bring the drive to a controlled standstill 2 Switch off the power and control voltage of the drive device 3 Only for MAD Switch off the motor protection switch for the motor fan Only for MAF Switch off of the power supply of the external cooling system 4...

Page 277: ...nctioning of the coolant system According to the guidelines in the machine maintenance plan but at least every 1 000 operating hours Only for MAD Check the functioning of the fan and the air circulation According to the guidelines in the machine maintenance plan but at least every 1 000 operating hours Check the mechanical and electrical connections According to the guidelines in the machine maint...

Page 278: ... name of the workshop or of the repairman the year of the repair and the modifications made After repairs and disassembly in the course of the maintenance of safety relevant motor parts the motor must be tested individually again according to EN 50014 1997 section 26 and EN 50016 if the explosion protection characteristics were changed due to the repairs or disassembly Defective EX motors must be ...

Page 279: ...Rexroth IndraDyn A Motors for Hazardous Areas 13 23 DOK MOTOR MAD MAF PR03 EN P 13 12 Declaration of Conformity Konformitätserklärung tif Fig 13 20 Declaration of conformity 1 2 ...

Page 280: ...13 24 Motors for Hazardous Areas Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P Konformitätserklärung2 tif Fig 13 21 Declaration of conformity 2 2 ...

Page 281: ... C Clamp 9 17 Cleaning 9 4 9 9 Commissioning 12 1 Commissioning ATEX motors 13 17 Compatibility 9 3 Conditions for applications for ATEX motors 13 4 Conditions for use 9 1 Connection of ATEX motors 13 11 Connection of scavenging holes 13 17 Connection techniques 8 1 Bayonet connection 8 4 Brake 8 12 coolant inflow 8 13 coolant outflow 8 13 Cooling connecting thread 8 13 Flange socket 8 4 operating...

Page 282: ... 20 Dismantling 12 2 E Electrical Connection 11 4 Encoder 9 19 Compatibility 9 19 Connection 9 21 Incremental 9 19 Interface 9 19 Multiturn 9 19 Precision 9 20 Singleturn 9 19 F Fan Minimum distance 9 9 Fan housing 10 3 Fastening 11 2 Feedback see Encoder Fit 11 3 13 10 Flange assembly 11 2 13 10 Flow directions 13 16 Foot assembly 11 2 13 10 Frame shape 9 5 G Grease service life 9 32 9 37 Groove ...

Page 283: ... 9 21 L Labeling of ATEX motors 13 7 Labyrinth seal 9 23 M MAD100 Dimension sheet 5 1 Maintenance 12 2 Mass 4 3 Maximum current 4 2 Maximum output 4 2 Maximum speed 4 2 4 4 Maximum torque 4 2 Mean speed 9 26 9 32 Motor bearing also see Bearing 9 25 Motor coolant Coolant temperature 9 12 Motor cooling 9 9 coolants 9 10 Fan 9 8 Motor cooling 7 5 Motor cooling system 9 8 Motor encoder 6 2 Motor Encod...

Page 284: ...otors 13 6 Setup elevation 9 1 Shaft loads 9 25 Shaft sealing ring 9 22 Shock 9 3 Shock absorbing attachments 9 3 Shock decoupling attachments 9 3 Sliding friction 9 38 Standards 1 3 Supplied condition 10 1 T Temperature classes 13 3 Terminal box see Connection techniques see Connection Techniques Thermal time constant 4 3 Tightness 9 6 9 23 Torque constant 4 2 Transport 10 1 10 3 Troubleshooting ...

Page 285: ...Rexroth IndraDyn A Index 14 5 DOK MOTOR MAD MAF PR03 EN P ...

Page 286: ...14 6 Index Rexroth IndraDyn A DOK MOTOR MAD MAF PR03 EN P ...

Page 287: ......

Page 288: ... Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany DOK MOTOR MAD MAF PR03 EN P R911295781 ...