Bosch Rexroth Indramat BTV30.2, Project Planning Manual

Page 1: ...Project Planning Manual DOK MTC200 BTV30 2 PR02 EN P SYSTEM200 BTV30 2 ...

Page 2: ...ayment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Rexroth In...

Page 3: ...ral Information 3 3 3 5 Protection Against Contact with Electrical Parts 3 5 3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 6 3 7 Protection Against Dangerous Movements 3 7 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 9 3 9 Protection Against Contact with Hot Parts 3 10 3 10 Protection During Handling and Mounting 3 10 3 11 Batt...

Page 4: ...xample 8 1 8 1 Networking Example for RS485 Communication 8 1 8 2 Application Example for INTERBUS Connection 8 2 8 3 Application Example for SERCOS Interface 8 3 9 SLOT CPU Card 9 1 9 1 Performance Characteristics 9 1 9 2 Technical Data 9 2 Electrical Specification 9 2 CPU and Memory Specification 9 2 Onboard Video Controller 9 2 General Specifications 9 3 9 3 AMIBIOS Setup 9 4 AMIBIOS Setup Main...

Page 5: ...et Card PCM E01 1 11 3 Technical Data 11 4 Elements on the Slot Sheet 11 5 Installation 11 7 12 Included Equipment 12 1 13 List of Figures 13 1 14 Index 14 1 15 Service Support 15 1 15 1 Helpdesk 15 1 15 2 Service Hotline 15 1 15 3 Internet 15 1 15 4 Vor der Kontaktaufnahme Before contacting us 15 1 15 5 Kundenbetreuungsstellen Sales Service Facilities 15 2 ...

Page 6: ...IV Contents BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 7: ...al keyboard status indicator Cursor block keyboard mouse special Windows keys PC function keys BTV30_2_Frontplatte fh7 Fig 1 1 BTV30 2 front panel 1 2 Peculiarities The BTV30 2 unit possesses the functionality and the control elements of a complete industry PC Besides the 10 4 in flat color display and a full ASCII keyboard MFII compatible with cursor block keyboard mouse and special Windows keys ...

Page 8: ...sk 3 5 disk drive 10 4 TFT color display Power supply 115 230 VAC 1x serial Interface RS232 1x RS232 RS485 RS422 to Indramat standard SIS 1x parallel interface LPT1 1 4 Additional Modules The following additional modules are currently available PLC module with BT Bus CNC module with SERCOS fiber optics interface 10 100 MBit Ethernet Card PCM E01 1 The configuration type code gives you all the curr...

Page 9: ...he guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth Indramat products make sure that all the pre requisites for appropriate use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions ...

Page 10: ...ualization terminal is designed for control tasks in an installation with multiple axes Available for an application specific use of the terminals are unit types with differing drive power and different interfaces Typical areas of application of a BTV30 2 are Lathes Milling machines Machining centers The BTV30 2 may only be operated under the assembly installation and ambient conditions as describ...

Page 11: ...rson or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment WARNING Improper use of this equipment failure to follow the safety instructions in this document or tampering with the product including disabling of safety devices may result in material da...

Page 12: ...NING High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment CAUTION Surface of machine housing could be extremely hot Danger of injury Danger of burns CAUTION Risk of injury due to improper handling Bodily harm caused by crushing she...

Page 13: ...nd accessories approved by the manufacturer Follow all safety regulations and requirements for the specific application as practiced in the country of use The equipment is designed for installation in industrial machinery The ambient conditions given in the product documentation must be observed Use only safety features and applications that are clearly and explicitly approved in the Project Plann...

Page 14: ...tions for installation in accordance with EMC requirements can be found in the documentation EMC in Drive and Control Systems The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations Technical data connections and operational conditions are specified in the product documentation and must be followed at all times ...

Page 15: ... for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipment must be disconnected from the mains voltage or power supply Make sure the equipment cannot be switched on again unintended The following should be observed with electrical drive an...

Page 16: ...tor connection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to electric shock 3 6 Protection Against Electric Shock by Protective Low Voltage PELV All connections and terminals with voltages between 0 and 50 Volts on Rexroth Indramat products are protective low voltages designed...

Page 17: ...ts software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives Regarding personal safety especially the danger of bodily injury and material damage this alone cannot be relied upon t...

Page 18: ...maximum possible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startup Don t operate the machine if the emergency stop is not working Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unintentional s...

Page 19: ...conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Persons with heart pacemakers hearing aids and metal implants are not permitted to enter the following areas Areas in which electrica...

Page 20: ...g Under certain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting and mechanical shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching and crushi...

Page 21: ...responding to the information in the respective Project Planning Manual must be provided with pressurized media such as compressed air hydraulic oil cooling fluid and cooling lubricant supplied by external systems Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents In these cases improper handling of external supply systems supply lines or conn...

Page 22: ...3 12 Safety Instructions for Electric Drives and Controls BTV30 2 DOK MTC200 BTV30 2 PR02 EN P Notes ...

Page 23: ...Pixel 10 x ISA Full ASCII keyboard 8 machine function keys Front panel IP 65 housing IP 20 DIN 40 050 IEC 529 light gray RAL 7035 PC ABS 407 x 370 x 220 mm 373 x 336 x 220 mm 115 230 VAC 15 Autorange 3 0 A on 230 V 6 0 A on 115 V 250 VA 200 W approx 10 5 kg Processor Work memory Hard disk Interfaces Display Slots Keyboard Protection category Color Material front panel Dimensions WxHxD Mounting dim...

Page 24: ...ature 5 C to 45 C 20 C to 60 C max temperature gradient 10 K h 15 K h Relative humidity 75 average 80 occasional no bedew DIN 40 040 class F Air pressure 860 to 1060 hPa 1500m 12000m Max external magnetic field 6 x 10 4 Tesla 6 x 10 4 Tesla max vibration 5 55 Hz 0 0375 mm sinus 3 axis 55 500 Hz 0 5 g sinus 3 axis according to norm EN60068 2 6 5 55 Hz 0 075 mm sinus 3 axis 55 500 Hz 1 g sinus 3 axi...

Page 25: ...cycles 40 cycles day x 200 days year Seek processes 10 5 cycles day x 200 days year Supply voltage on 14 h day x 200 days year Operating hours read write 8 h day x 200 days year Ambient conditions 25 C 50 RH 100 kPa no vibration no shock Fig 4 3 HDD load The informations for life span be worth under the following terms operation hour 8 h day x 200 days year Ambient conditions 25 C 50 RH 100 kPa no...

Page 26: ...4 4 Technical Data BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 27: ...S D F G H J K L Z X C V B N CTRL ALT ALT CTRL DEL INSERT END HOME I F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 PAGE UP M TAB 1 2 3 4 5 6 7 8 9 0 _ PAGE DOWN ESC P0 Pn U1 U2 U3 U4 U5 BTV30_2_Frontansicht fh7 Fig 5 1 Front panel dimensions 0 370 17 5 37 5 46 352 5 0 17 5 287 5 389 5 407 mind clearance of 20 mm for air circulation mind clearance of 20 mm for air circulation BTV30_Rückansicht fh7 Fig 5 2 Rear vie...

Page 28: ...quire for connector ca 100 mm Clearance BTV30_Seitenansicht fh7 Fig 5 3 Side view F1 3 1 A T UE2 UE1 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 X 1 12 VDC OUT 3Amax 12V 0V 0 204 5 38 154 149 0 1 Tx Rx Tx Rx X40 X41 X35 X36 X1 H1 X 5 H1 S1 X1 X64 X60 H1 X2 X1 BTV30_Unterseite fh7 Fig 5 4 View from the bottom ...

Page 29: ... installation Surface mounting 10x Press in nut M5 373 336 0 7 175 343 350 7 0 129 258 380 387 10x Combi nut M5 10x Allen screws tallow drop with gasket M5x16 10x Threaded bold or countersunk head screw M5x16 Mounting plate Front panel 2 5 mm BTV30_Montage fh7 Fig 5 5 Panel cutout ...

Page 30: ...5 4 Dimensions BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 31: ...ed by a quick release lock To open the flap rotate the locking knob by approximately 180 to the left To close the flap merely press the button so that the lock snaps into place Note IP65 protection rating can only be reach when the floppy disk flap is closed Note During floppy drive operation verify that the flap remains open Closing of the flap can cause write and read errors When the floppy disk...

Page 32: ...LEDs fh7 Fig 6 2 Enlarged sectional view of the LED panel 6 3 Keyboard The BTV30 2 unit possesses a full ASCII keyboard with a total of 93 keys in the American keyboard layout In addition to the ASCII block proper there is a function key bar beneath the display and a cursor block with some special keys at the right hand side of the BTV30 2 unit Q W E R T Y U O P A S D F G H J K L Z X C V B N CTRL ...

Page 33: ...following table The list also specifies how these keys can be emulated on an external standard keyboard Keys at the BTV30 2 unit Corresponding keys of the standard keyboard U2 U1 P0 Pn U5 U4 U3 Change window Menu Grasp window 5 Num currently not defined currently not defined currently not defined currently not defined currently not defined currently not defined currently not defined currently not ...

Page 34: ...7 Fig 6 5 Enlarged sectional view of the cursor block with the additional keys of the keyboard mouse Pressing the key toggles between mouse and cursor mode The red LED in the key is ON when mouse mode is active The arrow keys and the PgUp PgDn keys are used for moving the mouse pointer horizontally vertically or diagonally Pressing the key triggers a mouse click left hand mouse button Note The key...

Page 35: ...C of the MTS P type or are available at a 9 way socket see Fig 7 10 for the connection of the I O chain of an external PLC e g MTS R The key contacts can be used in the range between 5 V DC and 24 V DC The maximum switching current is 200 mA Addressing As for BTVs with integrated PLC the machine function keys are directly connected to the PLC Therefore the addresses can be directly assigned via th...

Page 36: ...o interface 19VRS Further it is possible to use address constants for INDRAMAT firmware data types instead of direct address specification SPS program identifier Address constants Data type MFT_R A iMFK_R MFK_R Fig 6 8 Addressing with address constants The data type MFK_R contains the elements R1 R2 R8 of the BOOL type Example on PLC program MFK_Deklaration bmp Abb 6 9 Example for Addressing with ...

Page 37: ... the numbers see Fig 6 11 Depending on the application the device number can be different For this reason the succeeding table is marked with a star Machine function keys Address R1 I 1 0 R2 I 1 1 R3 I 1 2 R4 I 1 3 R5 I 1 4 R6 I 1 5 R7 I 1 6 R8 I 1 7 Fig 6 10 Addressing the machine function keys as from interface 21VRS A configuration example of the IO editor is shown in the following picture IO_E...

Page 38: ...6 8 Front Panel Keyboard BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 39: ...RBUS S master module axis processor module CNC module PLC module grounding stud M5 mains switch BTV30_2_Bspkonfiguration fh7 Fig 7 1 Bottom view of a Configuration example 0V VSS 12V max 1 6A 2 1 1 6A MT 0 1 PWR HDD F10 P0 Pn U1 U2 N L KBDCLK 1 5V GND KBDDATA 2 5 4 UE1 X 1 12 VDC OUT 3Amax 12V 0V power supply for BTM units ground connection min 6 mm2 to central grounding point Caution Insert or re...

Page 40: ...1 11 Connector width max 32 mm Ethernet Interface 10 Base T XGA SVGA Screen Connection Serial Interface COM1 Slot_CPU_Inside fh7 Fig 7 3 Location of the Interface Connectors Serial interface COM1 Pin Signal name Pin Signal name 1 DCD 2 RxD 3 TxD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 N C Fig 7 4 Pin assignment of the Serial interface COM1 ...

Page 41: ...ignal Blue 4 N C 5 DIG GND 6 ANA GND 7 ANA GND 8 ANA GND 9 VCC 10 DIG GND 11 N C 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK Fig 7 5 Pin assignment of the SVGA screen connection Ethernet interface 10 Base T 1 8 10Base_T fh7 Fig 7 6 Ethernet interface Pin Signal name Pin Signal name 1 TxD 2 TxD 3 RxD 4 N C 5 N C 6 RxD 7 N C 8 N C Fig 7 7 Pin assignment of the Ethernet interface ...

Page 42: ...M2 X16 Printer port Centronics Pin Signal name Pin Signal name 1 STB Strobe 2 PD0 3 PD1 4 PD2 5 PD3 6 PD4 7 PD5 8 PD6 9 PD7 10 ACK Acknowledge 11 Busy 12 PE Paper End 13 SLCT Select 14 AFD Auto Feed 15 ERR Error 16 INIT 17 SLCTIN Select In 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Ansicht_PSU fh7 Fig 7 8 Serial interface COM2 SIS and LPT1 Configuration The configuration of the PSU02 ...

Page 43: ...mployed This module leads the machine function keys directly to a 9 pin Sub D connector on the outside of the unit see Fig 7 10 Machine function keys UE2 UE1 U1 U2 X1 12 VDC OUT 3 0 A MAX F1 3 1 A T X4 R1 R8 BTV30_Softkeys fh7 Fig 7 10 External connection of the machine function keys Connector pin assignments On the following table you see which key on which pin of the connector can be catched Pin...

Page 44: ...7 6 Connection Pin Assignment BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 45: ... Q 2 0 Q 2 1 Q 2 2 Q 2 3 Q 2 4 Q 2 5 Q 2 6 Q 2 7 0VL UL Q 3 0 Q 3 1 Q 3 2 Q 3 3 Q 3 4 Q 3 5 Q 3 6 Q 3 7 0VL UL RME02 2 32 DC024 X1 X2 X3 X4 1 2 3 4 5 6 7 8 9 0VL 1 2 3 4 5 6 7 8 9 0VL 0VL 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 I 3 0 0VL I 3 1 I 3 2 I 3 3 I 3 4 I 3 5 I 3 6 I 3 7 I 2 0 I 2 1 I 2 2 I 2 3 I 2 4 I 2 5 I 2 6 I 2 7 I 1 0 I 1 1 I 1 2 I 1 3 I 1 4 I 1 5 I 1 6 I 1 7 I 0 0 I 0 1 I 0 2 I 0 3 I 0 ...

Page 46: ...S OUT INTERBUS OUT X3 IKS 0056 3 1 7 6 2 DO1 GND DO1 DI1 DI1 GND 5V RBST 5 9 3 1 7 6 2 DO2 DO2 DI2 DI2 INTERBUS IN INTERBUS OUT X4 RECO12 module RMK12 2 IBS BKL X1 0VL 1 F 2 5A 2 3 24 VDC UL 0VL F1 3 x 0 75 mm2 X1 12 VDC 0 V 2 1 X2 12 24 VDC GND 2 1 BTM15 X3 IKS 0056 X4 Remote bus interconnect for further INTERBUS devices X2 X3 RECO12 IKS 0056 MTS P X60 X60 complete INTERBUS cable SYSTEM200 BTV30 ...

Page 47: ...e MTC P Tx Fibre obtic cable IKO0985 MTC P Rx Control panel BTV30 with integrated NC Card Rx Tx Tx Rx Fibre obtic cable IKO0982 SYSTEM200 BTV30 PWR HDD BTV30 Drive amplifier DIAX04 Supply module HVE or HVR Max 8 drive modules for each SERCOS fibre optic HDS or HDD App_diax04 fh7 Fig 8 3 SERCOS connection ...

Page 48: ...8 4 Application Example BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 49: ...nboard Video Controller with 4 MB Video Ram Flat Panel interface as well as standard VGA analogue monitors RS232C or 1 x RS232C and 1 x RS422 485 serial interface channels one parallel printer port one EIDE compatible hard disk interface and one floppy disk controller for peripheral support PCI Ethernet with 10BASE T and RJ45 interface USB Universal Serial Bus ...

Page 50: ...U Clock Rate 300 400 MHz System Clock Rate Processor PCI 66 33 60 30 50 25 MHz Program Memory Up to 512MB DRAM memory EDO or Fast Page System Core INTEL 430HX Fig 9 3 CPU and Memory Specification Onboard Video Controller Video Controller 64 Bit SVGA controller connected to PCI bus for fast access Controls CRT monitors and Flat panel Video Resolution 1280 x 1024 pixel 256 colors SXGA 1024 x 768 pix...

Page 51: ...al Serial Bus 12 Mbit BIOS System American Megatrends Industry standard 128kB Video Chips Technologies 44kB INSIDE BIOS extens Setup utility SSD code 64kB Watchdog circuit Supervision of power supply and program execution Startup delay Service interval can be selected Real Time Clock and CMOS Memory Date time and system config with battery backup Secure CMOS option Security backup of CMOS memory w...

Page 52: ...with AMIBIOS Setup Point and Click Interface AMIBIOS Setup uses the familiar point and click navigation technique The end user can point with the mouse anywhere on the screen click the left mouse button and AMIBIOS Setup control is transferred to the new location The mouse click functions are single click to change or select both global and current fields and double click to perform an operation i...

Page 53: ...up icons and functions are described in this chapter The sections are Windows Function Setup The setup window has six icons that permit you to set system configuration options such as date time hard disk type floppy disk type and many others Utilities The utility window has one icon that performs system functions Security The security window has three icons that control AMIBIOS security features D...

Page 54: ... to the onboard chipset Power Management Setup Configure power conservation features PCI PnP Setup Configure PCI and Plug and Play features INSIDE utilities Configure I O support Fig 9 8 Setup Types Standard Setup Pri Master See Primary Master Hard Disk Pri Slave Not Installed Sec Master Not Installed Sec Slave Not Installed Time Date Adjust current date and time Floppy A 1 44 MB 3 Floppy B Not In...

Page 55: ...Write Hard Disk Acces Control Read Write S M A R T for Hard Disks Enabled BootUp Num Lock On PS 2 Mouse Support Enabled Primary Display VGA EGA Password Check Setup Parity Check Disabled Boot To OS 2 No Wait For F1 If Error Disabled Internal Cache WriteBack External Cache Disabled Cachebility above 64 Mb Disabled C800 16k Shadow Disabled CC00 16k Shadow Disabled D000 16k Shadow Disabled D400 16k S...

Page 56: ...d Turn Around Insertion Disabled Memory Address Drive Strength 8ma 8ma TypeF DMA Buffer Control1 Disabled TypeF DMA Buffer Control2 Disabled NA Disable NAD for Ext Cache Enabled Peer Concurrency Enabled DRAM Data Integrity Mode Parity PCI 2 1 Passive Release Enable Disabled Delayed Transaction Enable Disabled North Bridge Retry Enable Enabled Fig 9 12 Chipset Setup Power Management Setup Power Man...

Page 57: ...VGA Palette Snoop Disabled PCI IDE BusMaster Disabled OffBoard PCI IDE Slot Auto OffBoard PCI IDE Primary IRQ Disabled OffBoard PCI IDE Secondary IRQ Disabled DMA Channel 0 PnP DMA Channel 1 PnP DMA Channel 3 PnP DMA Channel 5 PnP DMA Channel 6 PnP DMA Channel 7 PnP IRQ3 PCI PnP IRQ4 PCI PnP IRQ5 PCI PnP IRQ7 PCI PnP IRQ9 PCI PnP IRQ10 ISA EISA IRQ11 PCI PnP IRQ14 PCI PnP IRQ15 PCI PnP Reserved Me...

Page 58: ...ort2 2F8h Serial Port2 Mode Normal IR Duplex Mode N A Receiver Polarity N A Transmitter Polarity N A Fast IR Port N A Fast IR DMA N A OnBoard Parallel Port 378h Parallel Port Mode Normal EPP Version N A Parallel Port IRQ 7 Parallel Port DMA Channel Auto Onb speaker On General Purpose IO 0 Used by FPUM General Purpose IO 1 Output high General Purpose IO 2 Used by FPUM General Purpose IO 3 Used by F...

Page 59: ...rt The Supervisor and User icons activate two different levels of password security If AMIBIOS Setup has an optional password feature The system can be configured so that all users must enter a password every time the system boots or when AMIBIOS Setup is executed Setting a Password The password check option is enabled in Advanced Setup by choosing either Always the password prompt appears every t...

Page 60: ...mpted to the boot sector You may have to type N several times to prevent the boot sector write Boot Sector Write Possible VIRUS Continue Y N _ The following appears after any attempt to format any cylinder head or sector of any hard disk drive via the BIOS INT 13 Hard Disk Drive Service Format Possible VIRUS Continue Y N _ Default The icons in this section permit you to select a group of settings ...

Page 61: ...he keyboard has one 8 times There is an error on the Video adapter or the Video RAM 9 times The BIOS ROM chip is bad The system probably needs a new BIOS ROM chip 11 times Re insert the cache memory on the board If it still beeps replace the cache memory 4 5 7 or 10 times Fatal error Fig 9 16 Beep Codes If the error occurs after the display device is initialised an error message is displayed INSID...

Page 62: ...ory module is inserted to the mount look to the figure below To do this incline the module on 45 2 Tilt the module carefully on the mount to behind until it snap into position SIMM_modul_A tif Fig 9 17 Installation of a SIMM Module Figure A SIMM_modul_B tif Fig 9 18 Installation of a SIMM Module Figure B ...

Page 63: ...rminal T 5 Keyboard 5 1 american US for BOF A 6 Memory capacity RAM 6 1 with function T not equipped 00 6 2 128 MB 28 6 3 64 MB 64 7 Machine function keys 7 1 8 Machine function keys equipped on the right R 8 System configuration 8 1 with function T not equipped 00 8 2 min 3 GB min 300 MHz RS485 SIS 33 9 Nominal connecting voltage 9 1 AC 115 to 230 V 50 to 60 Hz C 10 Disk drive 10 1 Disk drive 3 5...

Page 64: ...odule MTC P01 2 M2 with 8 axes 2 MB RAM ISA 2C Keyboard interface PC104 TC Ethernet card PCM E01 1 ISA 1T Slot not equipped NN Keyboard interface TC only in slot S2 Ethernet card 1T only in slot S10 It applies a Modules arranged in the order in which they appear in the table column Code i e MTS P MTC P add plug in card b If several MTS Ps and MTC Ps are used in a single configuration then allocati...

Page 65: ... Dual ISA 2F Ethernet card PCM E01 1 ISA 1T Slot not equipped NN Ethernet card 1T only in slot S10 It applies a Modules arranged in the order in which they appear in the table column Code i e MTS P add plug in card b Slot S1 must always be equipped with PC module and is not mentioned in type code c Assembly groups equipped to ISA bus of BTV30 2 are starting with a number e g 1M All other assembly ...

Page 66: ...8 axes 2 MB RAM ISA 2E Keyboard interface PC104 TC Ethernet card PCM E01 1 ISA 1T Slot not equipped NN Keyboard interface TC only in slot S2 Ethernet card 1T only in slot S10 It applies a Modules arranged in the order in which they appear in the table column Code i e MTS P MTC P add plug in card b If several MTS Ps and MTC Ps are used in a single configuration then allocation must generally be in ...

Page 67: ...ard Title INN 48 20 30 2 Type code User terminal BTV30 2 INN 48 74 1 1 Type code PC accessories PCM E01 1 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9 3 0 5 1 2 3 4 6 7 8 9 4 0 5 Example Abbrev Column C F G B T V 3 0 2 P T M N N N N N N N N N N N N N N 1 T Slot no S2 S3 S4 S5 S6 S7 S8 S9 S10 Cfg_BTV30_2P fh7 Fig 10 5 Configuration type code BTV30 2P BTV30 2T 1 Object group 1 1 Confi...

Page 68: ...10 6 Ordering Information BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 69: ...9 K01 INS0619 K01 15 way male 15 way male IKB0019 000 0 MN 282 875 RS485 max 400m INS0619 K01 15 way male INK0572 Multicore cable end INS0525 L01 MN 259 759 INS0525 L01 9 pin male D subminiature plug in connector INS0526 L01 MN 259 762 INS0526 L01 9 pin male D subminiature plug in connector INS0619 K01 MN 279 583 INS0619 K01 RS485 15 pin male Y connector for customer connection with termination IN...

Page 70: ... 1 The cable can be mounted with a screw terminal The figure below shows the connector pin assignments of the both connectors INS0619 K01 4 5 7 390W 150W 390W 0 1 RS485 RS485 SGND 1 2 3 1 2 3 5 V GND 12 10 INS0645 K01 4 5 9 11 7 12 10 390W 150W 390W 0 1 RxD RxD TxD TxD SGND 5V GND 1 2 3 4 5 Stecker fh7 Fig 11 2 Connector pin assignments of the confection interface connectors The termination is tur...

Page 71: ...f the scope of delivery of the BTV30 2 Note When the card is delivered it is not preinstalled The installation is described below A precondition for the installation is an operating system with network support e g Windows 95 Windows NT The responsible network administrator has to agree with the configuration of the network identification in the network necessary network services transfer protocols...

Page 72: ...1 2 3 4 6 7 8 9 4 0 5 Example Abbrev Column P C M E 0 1 1 C Type_PCM_E01 fh7 Fig 11 4 Type code PCM E01 Scope of Delivery The following components are part of the scope of delivery the PCM E01 1 card plugged in the device the network driver for Microsoft Windows NT Microsoft Windows 95 and Microsoft Windows 3 2 on the hard disk in directory C Driver 1T_3C509 Technical Data Dimensions 156 mm x 100 ...

Page 73: ...ts on the Slot Sheet RJ45 Port AUI Port BNC Port LED Slotblech fh7 Fig 11 6 Connector PCM E01 1 RJ45 port 1 8 10Base_T fh7 Fig 11 7 RJ45 port Pin Signal name Pin Signal name 1 TxD 2 TxD 3 RxD 4 N C 5 N C 6 RxD 7 N C 8 N C Fig 11 8 Pin assignment of the RJ45 port ...

Page 74: ...to be realized with a T piece Thus the computer can be looped into a network line In the case of an end device no second branching line a 50 ohm termination resistance has to be connected to the free outlet Link LED The PCM01 has a LED to indicate the connection status of the 10Base T interface The display has the following meaning LED on If a network driver is installed an active connection is in...

Page 75: ...the network connection Don t forget the termination resistance if you use the BNC female connector When dismounting the card reverse the order of the explained steps Software installation Note The Ethernet card PCM_E01 1 is not yet initialized when the card is delivered The drivers have to be installed and configuration settings have to be made Thereby please proceed as follows Installation of the...

Page 76: ...with OK 3comadr bmp Fig 11 13 Screen to select the bus 9 Select Custom Installation Next 10 Set the following parameters in the configuration screen I O Base address 0x240 Interrupt Request Level 10 Boot PROM Size Disabled Transceiver Type Auto Select Network Driver Optimization Windows or OS 2 Client Maximum Modem Speed 9600 baud Plug And Play Capability Disabled I O Synchronous Ready Capability ...

Page 77: ...ied out when the network functions of NT have already been installed Otherwise an error message is indicated Note Generally the installation of the Dynamic Access Software is not necessary because only a few programs support this functions Now the installation of the network card is finished Note Please ask your network administrator if you want to install the network functionalities identificatio...

Page 78: ...11 10 Accessories BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 79: ...s M5 x 12 10 x gaskets M5 Nyltite 1 x 3 way cable female connector Front plate gasket 404 x 4 x 0 8 mm Front plate gasket 365 x 4 x 0 8 mm SWD BTV20 DRV 01VRS MS C1 44 Disk with network and graphic drivers for Slot CPU and external Ethernet card Folder with software package Package of the ordered firmware and software ...

Page 80: ...12 2 Included Equipment BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 81: ... to interface 19VRS 6 6 Fig 6 8 Addressing with address constants 6 6 Abb 6 9 Example for Addressing with address constants 6 6 Fig 6 10 Addressing the machine function keys as from interface 21VRS 6 7 Fig 6 11 IO editor of the programming interface 21VRS 6 7 Fig 7 1 Bottom view of a Configuration example 7 1 Fig 7 2 Standard connections 7 1 Fig 7 3 Location of the Interface Connectors 7 2 Fig 7 4...

Page 82: ...type code BTV30 2C 10 2 Fig 10 3 Configuration type code BTV30 2S 10 3 Fig 10 4 Configuration type code BTV30 2E 10 4 Fig 10 5 Configuration type code BTV30 2P 10 5 Fig 10 6 Configuration type code BTV30 2T 10 5 Fig 11 1 Connector and cable accessories of the BTV20 11 1 Fig 11 2 Connector pin assignments of the confection interface connectors 11 2 Fig 11 3 Ethernet card PCM E01 1 11 3 Fig 11 4 Typ...

Page 83: ...6 BTV30 2C 10 2 C Cable accessories 11 1 Centronics 7 4 Chipset Setup 9 8 Color 4 1 COM1 7 2 COM2 7 4 Connection possibilities 11 3 Connector PCM E01 1 11 5 CPU and Memory Specification 9 2 D Dimension 4 1 Display 4 1 E Electrical Specification 9 2 Ethernet interface 7 3 11 5 F Fan 4 3 G GPIO adjustment 7 4 H Help Screens 9 4 I Inappropriate use 2 2 Consequences Discharge of liability 2 1 Included...

Page 84: ... Video Controller 9 2 Operating system 1 2 11 3 P Panel cutout 5 4 Parts subject to wear 4 3 PC variant 7 5 PCI PnP Setup 9 9 Power consumption 4 1 Power Management Setup 9 9 Primary Master Hard Disk 9 6 Processor 4 1 Protection category 4 1 PSU02 7 4 R Relative humidity 4 2 RJ45 port 11 5 S Safety Instructions for Electric Drives and Controls 3 1 SERCOS connection 8 3 Serial interface 7 2 Setup T...

Page 85: ...2 PR02 EN P T Technical data 4 1 PCM E01 11 4 Technical Data Ambient Conditions 4 2 General 4 1 Slot CPU Card 9 2 TM 7 5 Type code 10 1 Type code PCM E01 11 4 U Use See appropriate use and inappropriate use User Password 9 11 W Weight 4 1 ...

Page 86: ...14 4 Index BTV30 2 DOK MTC200 BTV30 2 PR02 EN P ...

Page 87: ...umentation können inzwischen überholt sein Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit Ihrem lokalen Ansprechpartner auf Verkaufsniederlassungen Niederlassungen mit Kundendienst Additional notes about service repairs and training are available on the Internet at www indramat de and also the actual addresses of our sales and service facilities the information in this printed document...

Page 88: ...st Germany South West Mannesmann Rexroth AG Vertrieb Deutschland VD BI Geschäftsbereich Rexroth Indramat Regionalzentrum Südwest Ringstrasse 70 Postfach 1144 70736 Fellbach 70701 Fellbach Tel 49 0 711 57 61 100 Fax 49 0 711 57 61 125 Vertriebsgebiet Ost Germany East Rexroth Indramat GmbH Beckerstraße 31 09120 Chemnitz Tel 49 0 371 35 55 0 Fax 49 0 371 35 55 333 Vertriebsgebiet Nord Germany North M...

Page 89: ...250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 220 48 04 Italy Italien Mannesmann Rexroth S p A Divisione Rexroth Indramat Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax 39 049 8 70 13 77 Italy Italien Mannesmann Rexroth S p A Divisione Rexroth Indramat Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Italy Italien Mannesmann Rexroth ...

Page 90: ... ul Dabrowskiego 81 85 60 529 Poznan Tel 48 061 847 67 99 Fax 48 061 847 64 02 Rumania Rumänien Mannesmann Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sector 2 Tel 40 0 1 210 48 25 40 0 1 210 29 50 Fax 40 0 1 210 29 52 Russia Russland Mannesmann Rexroth INDRAMAT Wolokolamskoje Chaussee 73 Zimmer 406 408 RUS 123424 Moskau Tel 7 095 232 08 34 7 095 232 08 35 Fax 7 095 232 08 36 info r...

Page 91: ... A 58 TTC Industrial Area Thane Turbhe Midc Road Mahape Village Navi Mumbai 400 701 Tel 91 0 22 7 61 46 22 Fax 91 0 22 7 68 15 31 India Indien Mannesmann Rexroth India Ltd Rexroth Indramat Division Plot 96 Phase III Peenya Industrial Area Bangalore 560058 Tel 91 0 80 8 39 73 74 Fax 91 0 80 8 39 43 45 Indonesia Indonesien PT Rexroth Wijayakusuma Building 202 Cilandak Commercial Estate Jl Cilandak K...

Page 92: ... Burlington Division 3426 Mainway Drive Burlington Ontario Canada L7M 1A8 Tel 1 905 335 55 11 Fax 1 905 335 41 84 michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Burnaby 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 david gunby boschrexroth ca Südamerika South America Argentina Argentinien Mannesmann Rexroth S A I C Division Rexroth...

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