Bosch Rexroth Sytronix MPA01, Operating Instructions Manual

Page 1: ...ives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 R911339824 Edition 02 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 2: ...h AG It may not be re produced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Title Type of Documentation Doc...

Page 3: ...ntation Tenez compte des délais de décharge de condensateurs Gefahrbringende Bewegungen Lebensgefahr Halten Sie sich nicht im Bewegungsbereich von Maschinen und Maschinenteilen auf Verhindern Sie den unbeabsichtigten Zutritt für Personen Bringen Sie vor dem Zugriff oder Zutritt in den Gefahrenbereich die Antriebe sicher zum Stillstand Dangerous movements Danger to life Keep free and clear of the r...

Page 4: ...s componentes de acionamento Explicações mais detalhadas relativamente às instruções de segurança constam no capítulo 1 desta documentação Pericolo di morte in caso di inosservanza delle seguenti indicazioni di sicurezza Mettere in funzione i prodotti solo dopo aver letto compreso e osservato per intero la documentazione e le indicazioni di sicurezza fornite con il prodotto Se non dovesse essere p...

Page 5: ...fique as baterias Não deite as baterias no fogo Utilizzo inappropriato delle batterie Pericolo di lesioni Non tentare di riattivare o ricaricare batterie scariche pericolo di esplosione e corrosione Non scomporre o danneggiare le batterie Non gettare le batterie nel fuoco Svenska Dansk Nederlands Livsfara om följande säkerhetsanvisningar inte följs Använd inte produkterna innan du har läst och för...

Page 6: ...ik att vidröra metallytor t ex kylelement Var medveten om att det tar tid för drivkomponenterna att svalna minst 15 minuter Varme overflader 60 C Risiko for forbrændinger Undgå at berøre metaloverflader f eks køleelementer Overhold drive components nedkølingstid min 15 min Hete oppervlakken 60 C Verbrandingsgevaar Voorkom contact met metalen oppervlakken bijv Koellichamen Afkoeltijd van de aandrij...

Page 7: ...nu smí být v provozu pouze s pevně nainstalovaným ochranným vodičem Než začnete zasahovat do komponent pohonu odpojte je od elektrického napájení Dodržujte vybíjecí časy kondenzátorů Vaarallisia liikkeitä Hengenvaara Älä oleskele koneiden tai koneenosien liikealueella Pidä huolta siitä ettei muita henkilöitä pääse alueelle vahingossa Pysäytä käyttölaitteet varmasti ennen vaara alueelle koskemista ...

Page 8: ...pečnostným pokynom zistite z kapitoly 1 tejto dokumentácie Pericol de moarte în cazul nerespectării următoarelor instrucţiuni de siguranţă Punerea în funcţiune a produselor trebuie efectuată după citirea înţelegerea şi respectarea documentelor şi instrucţiunilor de siguranţă care sunt livrate împreună cu produsele În cazul în care documentele nu sunt în limba dumneavoastră maternă vă rugăm să cont...

Page 9: ...u încercaţi să reactivaţi sau să încărcaţi bateriile goale pericol de explozie şi pericol de arsuri Nu dezasamblaţi şi nu deterioraţi bateriile Nu aruncaţi bateriile în foc Magyar Български Latviski Az alábbi biztonsági útmutatások figyelmen kívül hagyása életveszélyes helyzethez vezethet Üzembe helyezés előtt olvassa el értelmezze és vegye figyelembe a csomagban található dokumentumban foglaltaka...

Page 10: ...tekhez pl hűtőtestekhez Vegye figyelembe a hajtás alkatrészeinek kihűlési idejét min 15 perc Горещи повърхности 60 C Опасност от изгаряне Не докосвайте метални повърхности например радиатори Съблюдавайте времето на охлаждане на задвижващите компоненти мин 15 минути Karstas virsmas 60 C Apdedzināšanās risks Neskarieties pie metāliskām virsmām piemēram dzesētāja Ļaujiet piedziņas komponentiem atdzis...

Page 11: ...ψη τους χρόνους αποφόρτισης των πυκνωτών Pavojingi judesiai Pavojus gyvybei Nebūkite mašinų ar jų dalių judėjimo zonoje Neleiskite netyčia patekti asmenims Prieš patekdami į pavojaus zoną saugiai išjunkite pavaras Ohtlikud liikumised Eluohtlik Ärge viibige masina ja masinaosade liikumispiirkonnas Tõkestage inimeste ettekavatsematu sisenemine masina ja masinaosade liikumispiirkonda Tagage ajamite t...

Page 12: ...atareisid reaktiveerida või täis laadida plahvatus ja söövitusoht Ärge demonteerige ega kahjustage patareisid Ärge visake patareisid tulle Ακατάλληλος χειρισμός μπαταριών Κίνδυνος τραυματισμού Μην επιδιώκετε να ενεργοποιήσετε ξανά ή να φορτίσετε κενές μπαταρίες κίνδυνος έκρηξης και διάβρωσης Μην διαλύετε ή καταστρέφετε τις μπαταρίες Μην απορρίπτετε τις μπαταρίες στη φωτιά 中文 如果不按照下述指定的安全说明使用 将会导致人...

Page 13: ...Scope of Delivery 25 5 About this Product 27 5 1 Product Description 27 5 2 Overview of Components 27 5 2 1 Internal Gear Pump PGH 27 5 2 2 Flange 28 5 2 3 Servomotor MSK 28 5 2 4 Fan Unit LEM 28 5 2 5 Pump Foot 28 5 3 Product Identification 28 5 3 1 Motor Pump Unit MPA01 28 5 3 2 Components PGH 32 5 3 3 Components MSK 32 5 3 4 LEM Components 32 6 Transport and Storage 35 6 1 Safety 35 6 2 Transpo...

Page 14: ...6 9 Liquid Cooling MSK133 61 9 1 Water Cooling of Motors 61 9 1 1 Selection of Cooling System 61 9 1 2 Potential Equalization of the Cooling System 62 9 1 3 Manufacturers of Heat Exchanger Units 62 9 1 4 Coolants 62 9 1 5 Coolant Additives 64 9 2 Coolant Connection 66 10 Commissioning 69 10 1 Safety 69 10 2 General 69 10 3 Commissioning of the Pump Drive Motor Control 70 10 4 Commissioning the Pum...

Page 15: ...Characteristic Values Motor 91 17 1 1 MSK101C 91 17 1 2 MSK101D 93 17 1 3 MSK101E 95 17 1 4 MSK101F 97 17 1 5 MSK133B Technical Data 99 17 1 6 MSK133C Technical Data 101 17 1 7 MSK133D Technical Data 103 17 1 8 MSK133E Technical Data 105 17 2 Hydraulic Characteristic Values Pump 107 17 3 Specifications MPA01 Motor Size MSK101 108 17 4 Specifications MPA01 Motor Size MSK133 111 18 Appendix 119 18 1...

Page 16: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 XIV 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 17: ...N P Rexroth IndraDyn S Electrical Connection MSK101 Terminal Box R911340001 DOK MOTOR MSK101 F NP ASRS EN P Rexroth Sytronix SvP7000 Motor Pump Unit MPA01 with MSK Air Cooling R911399499 DOK SYTROX MPA01 M11A ASRS EN P Rexroth Sytronix SvP7000 Motor Pump Unit MPA01 with MSK Liquid Cooling R911339838 DOK SYTROX MPA01 M11L ASRS EN P Hydraulic Fluids Bases on Mineral Oils and Related Hydrocarbons RE9...

Page 18: ... in jury could occur NOTICE In case of non compliance with this safety instruction property damage could occur 1 3 2 Symbols Symbol Meaning Reference to supplementary documentation This note gives important information which must be observed 1 2 3 Numbered action instructions The numbers show that the action steps must be taken one after the other Warning against dangerous electric voltage Warning...

Page 19: ...ning WEF Wire end ferrule ESD Electro static discharge HCS Bosch Rexroth drive controller KTY Silicon temperature sensor with slight curved characteristic curve for measure of temperatures from 50 C up to 150 C LEM Fan units for MSK motors MPA Motor Pump unit Advanced MSK Bosch Rexroth synchronous permanent magnet motor PE Abbreviation for protective switch protective earth PGH Internal gear pump ...

Page 20: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 18 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 21: ...The SvP system is not suited to execute safety relevant functions Within the SvP system a plausibility check of the command and actual value pressure and speed is not provided Ensure that the plausibility check is done within the machine control An application specific adjustment of the parameters during initial start up is not permitted The product is only defined for industrial use and not for p...

Page 22: ...om risk of injury due to unsuitable spare parts Keep the technical data and environmental conditions specified in the product documentation If unsuited products are assembled or used in safety relevant applica tions unintendend operation states can occur in the application which cause personal or material damage Only use a product in safety rele vant applications if this application is particularl...

Page 23: ...points Connect the protective conductors of the motor pump unit components always fix and continuously with the external supply network The dis charge current is bigger than 3 5 mA Use min 10mm copper cross section for the total path of the protective conductor Danger of fire explosion and pollution due to existing oil dust due to defective or improper ly assembled sealings WARNING Do not do any w...

Page 24: ...ION Immediately switch off the machine in case of an error emergency stop switch Identify and remove the reason for leackage Do never try to stop or to seal the leakage or the oil jet with a cloth Never get roped into the high pressure oil jet ejection Do regularly visual inspections on the motor pump unit and all oil bear ing components 2 7 Duties of the User The operator of products of Bosch Rex...

Page 25: ...onnections When filling filter the hydraulic fluid with a suitable filter system to mini mize the sediment pollution and water in the system Improper cleaning Lock all apertures with suitable protective caps or protective screwed connections to prevent penetration of cleaning agents Check fit seat of all sealings and fasteners of electrical connections to prevent penetration of cleaning agents Do ...

Page 26: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 24 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 27: ...immediately verify whether the delivered goods are those speci fied on the delivery note The forwarder must be promptly informed of any damage on the packaging and goods which is detected on delivery It is for bidden to use damaged products DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 25 123 Scope of Delivery LSA Control S L www lsa control com comerc...

Page 28: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 26 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 29: ...y assembled unit chap ter Type Codes on page 29 See type code 1 Internal gear pump PGH 2 Flange 3 Servomotor MSK 4 Fan unit LEM 5 Pump foot option Fig 5 1 MPA01 completely assembled 5 2 Overview of Components 5 2 1 Internal Gear Pump PGH You will find more details about operation conditions connection conditions and power limits in the data sheet RE10227 DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix...

Page 30: ...5 2 3 Servomotor MSK For motor pump units MSK motors with annular toothed hollow shaft are used These motors make a direct coupling of motor and pump possible An intermediate gear is not necessary 5 2 4 Fan Unit LEM The fan units LEM are used for increased performance of the servo motors 5 2 5 Pump Foot The optional pump foot is fastened on the flange of the motor pump uni and serves to assemble t...

Page 31: ...serves for general information of products The de livery capacity of single combinations must be determined over the ordering system DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 29 123 About this Product LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 32: ...data type code MPA01 1 Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 30 123 About this Product LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 33: ...data type code MPA01 2 DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 31 123 About this Product LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 34: ...s type plate The following example shows a type plate of a MSK101 1 Type designation 2 Mass motor without holding brake 3 Continuous current at standstill surface cooled 4 Continuous torque at standstill surface cooled 5 Continuous current at standstill 6 Continuous torque at standstill Fig 5 7 Identification MSK 5 3 4 LEM Components Type Plate The fan unit can be identified via its type plate The...

Page 35: ... 6 Technical Data 7 Graphic of electrical connection Fig 5 8 Identification LEM DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 33 123 About this Product LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 36: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 34 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 37: ...N Always lift the motor pump unit with lifting means and with suitable lifting gears 6 2 Transport Components of the Motor Pump Unit The components must be transported in their original package taking classes 2K2 2B1 2C2 2S2 2M1 specified acc to DIN EN 60721 3 2 into account Before transport discharge the liquid coolant from liquid cooled motors to avoid frost damage Please observe the following c...

Page 38: ...f the lifting tools to ensure a safe transport of the weight of the motor pump unit or the sin gle parts 6 4 Transport the Motor Pump Unit with Cranes or Lifting Tools The transport with cranes or lifting tools may only be done with suitable lifting means like e g lifting belts belts and chains At delivery the motor pump unit is provided with lifting points on the pump and on the electro motor see...

Page 39: ...fied for storage acc to DIN EN 60721 3 2 Please observe the following classification limitations Storage temperature 20 60 Relative air humidity 5 95 Absolute air humidity 1 29 g m No condensation No ice formation freezing No occurrence of salt mist DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 37 123 Transport and Storage LSA Control S L www lsa contr...

Page 40: ...the case of a mounted pump ensure that the pump does not run dry Measure the insulation resistance Dry the winding at a value of 1kOhm per volt rated voltage Exchange bearings Exchange encoders Tab 6 5 Measures before commissioning motors that have been stored over a prolonged period of time Cables and Connectors Bearing time months Measures for commissioning 1 12 60 Control all parts to be free o...

Page 41: ...kproofness In the case of a storage time 24 months change the shaft seal ing ring After the maximum storage time we recommend a preventive check of the internal gear pump with change of the sealings by the responsible Rexroth service Tab 6 7 Measures before commissioning pumps that have been stored over a prolonged period of time DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit...

Page 42: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 40 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 43: ...e mounted Ensure that all dimensions and tolerances on the machine side are suit ed for the component attachment Inspect all components mounting surfaces and threads to ensure they are clean Make sure that the assembly can be carried out in a dry and dust free environment Ensure that the motor pump unit and all other used parts are clean when they are mounted A polluted hydraulic fluid can conside...

Page 44: ...oling Assembly Assemble the components according to the drawing and observe all assem bly steps Tolerance of the specified tightening torque 10 Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 42 123 Assembly LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 45: ... 4 Synchronous motor MSK101 4 1 ISO4762 M12X45 10 9 4 2 ISO7092 12 200HV 4 3 DIN580 M8 5 Fan unit LEM192 5 1 Ridge 5 2 ISO4762 M5X8 8 5 3 Locking washer DNL5 A Leakage hole Fig 7 2 Assemble the motor pump unit MPA01 composed of components DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 43 123 Assembly LSA Control S L www lsa control com comercial lsa con...

Page 46: ...p foot 3 with the screws 3 1 washers 3 2 and nut 3 3 on the adapter flange tightening torque 87 Nm 3 Mount the motor Use sufficiently measured lifting tools Damage by improper assembly opera tion NOTICE Carefully join the motor shaft and pump shaft aligning without being jammed Strikes onto motor or pump can cause damage and are there fore not allowed Insert the motor 4 in the required orientation...

Page 47: ...ing of PGH5 and MSK133 Air Liquid Cooling Assembly Assemble the components according to the drawing and observe all assem bly steps Tolerance of the specified tightening torque 10 DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 45 123 Assembly LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 48: ...g torque 210 Nm 4 3 DIN580 M12 Fig 7 5 Assemble the motor pump unit MPA01 composed of components The figure shows the assembly of motors in design SA air cooling The as sembly of motors in design FN liquid cooling is identically 1 Mount the adapter flange This mounting step is not necessary in design without adapter flange 2 Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Mot...

Page 49: ...in the re quired orientation T 1 45 R 2 135 B 3 225 L or 4 315 with the motor 4 Tightening torque 210 Nm secure screw connection with Loctite 243 S Suction port figured option B Fig 7 6 Pump assembly mounting direction Fig 7 7 Motor assembly direction 3 Mount pump foot This mounting step is not necessary in design without pump foot 3 Screw the pump foot 3 with the screws 3 2 flat washers 3 1 3 3 n...

Page 50: ...curely screw the motor pump unit with the machine construction Fastening Hole ø mm Bolt size ISO grade Washer Foot 14 M12 Yes Flange 13 5 M12 Tab 7 1 MPA accessory for fastening 4x M12 4x M12 mpa01 0004mo Fig 7 8 Assemble motor pump unit MPA01 into the construction 7 5 3 Installation MPA01 PGH5 MSK133 Air Liquid Cooling The screw connection must be adjusted to the installation situation screw leng...

Page 51: ...imension sheet For motors with fans detach the lower air baffles to reach the lifting points 4x M10 Therefore loosen the 3 fastening screws M5x12 crosstip from the lower air baffles Then mount the air buffles on the motor again Tightening torque of the fas tening screws for the air buffles is 6 1 Nm Foot fastening flange B The motor must be fastened with screws 4xM16 by the customer For con nectio...

Page 52: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 50 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 53: ...RKL0070 MPA01 PGH4_ NN ___ M11DBHB S3F _N MPA01 PGH4_ NN ___ M11DBHL S3A _N RKL4324 RKL4329 MPA01 PGH4_ NN ___ M11DBNA S3F _N RKL0071 RKL0072 MPA01 PGH4_ NN ___ M11DBNB S3F _N MPA01 PGH4_ NN ___ M11EBHA S3F _N RKL0071 RKL0072 MPA01 PGH4_ NN ___ M11EBHB S3F _N MPA01 PGH4_ NN ___ M11EBNA S3F _N RKL0073 RKL0078 MPA01 PGH4_ NN ___ M11EBNB S3F _N MPA01 PGH4_ NN ___ M11FBHA S3F _N RKL0079 RKL0073 MPA01 ...

Page 54: ...lant against restart 3 Ensure de energization 4 Ground and short circuit 5 Cover or shield any adjacent live parts Before starting to work check with an appropriate measuring device whether parts of the system are still under residual voltage e g caused by capacitors etc If yes wait until these parts have discharged High electrical voltage Danger to life risk of injury due to electric shock WARNIN...

Page 55: ... 4 Connection point grounding conductor 5 Controller Fig 8 1 Interconnection diagram DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 53 123 Connection LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 56: ... protruding wire ends Only use terminal boxes which are free from dirt foreign bodies and hu midity Lock the not needed cable introductory holes and the box itself water proof and against dust Tolerance of specified tightening torque 10 if no others are speci fied Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 54 123 Connection LSA Control S L www lsa c...

Page 57: ...ductor and shield connection and tighten them with the specified torque Observe correct design of combined grounding con nector and shield connector according to fig 8 2 Mounting instruction electrical connection on page 54 Connect power wires and tighten with the specified torque Plug the cable ties for temperature and engage Connect the encoder cable Insert the ready made encoder cable into the ...

Page 58: ...tors etc If yes wait until these parts have discharged High electrical voltage Danger to life risk of injury due to electric shock WARNING While the rotor is rotating motors with permanent magnet ex citation create a voltage 60 V at the motor connections All work must be carried out at motor standstill An operation of motors is only allowed with respective converters Direct con nection on the thre...

Page 59: ...an 1 2 3 1 Terminal box power connection 2 Encoder connection connector 3 Fan connection connector Fig 8 5 MSK133 connection junctions DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 57 123 Connection LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 60: ...g screws Cover screws Cover Seal of terminal box cover Fig 8 7 Assembly RKL1200 RKL1300 Terminal box The connections must be established such that a permanent safe elec trical connection is ensured Built a safe protective earth connection Use the related cable ends for terminal boxes no protruding wire ends Only use terminal boxes which are free from dirt foreign bodies and hu midity Bosch Rexroth...

Page 61: ...e adapter plate to the terminal box check the O ring inserted in the adapter plate for proper condition and correct po sition 6 Connect the wires according to the standard or double cabling connec tion diagram Observe the following tightening torques Designation Type Connection mm Size type Tightening torque Nm Clamp power U1 V1 W1 WEF 1 5 16 RLK1200 1 5 35 RLK1300 M6 2 5 Clamp 1 6 tem perature se...

Page 62: ...trip heats up faster than the motor winding and it separates this from the mains before critical temperature values are reached The motor protection switches are adjusted to the rated current of the fan unit Heed when selecting the motor protection switch that the adjustable range must agree with the rated current of the fan unit Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70x...

Page 63: ...s are operated on one cooling system The necessary coolant pressure must be generated even at maximum volume current The necessary cooling and pump performance is calculated by the sum of the connection motors the specified minimum flow and the pressure drop Please observe the project planning manual Liquid Cooling of Rexroth Drive Components MNR R911266417 Cooling circuit Generally 2 different co...

Page 64: ...hlanlagen GmbH http www hyfra de Tab 9 1 Manufacturers of heat exchanger units 9 1 4 Coolants The performance of the cooling system must be rated by the machine or coolant system manufacturer such that all requirements regarding flow pres sure cleanliness temperature gradient etc are maintained in every ope rating state The cooling medium must be provided by the customer Water must be used as cool...

Page 65: ...the minimum re quirements on the cooling water are shown in the following Cooling water quality for motors with internal cooling circuit made of Copper brass Aluminum pressure casting steel Stainless steel pH value at 20 C 6 9 Total hardness 1 2 1 8 mmol l 1 2 2 5 mmol l Concentration of chloride 40 ppm 150 ppm Concentration of sulfate 50 ppm 200 ppm Concentration of nitrate 50 ppm Part of dissolv...

Page 66: ...nmental protection and waste disposal in structions at the place of installation when selecting the cool ant additives Nalco Deutschland GmbH http www nalco com FUCHS PETROLUB AG http www fuchs oil com Clariant Produkte Deutschland GmbH http www antifrogen de hebro chemie GmbH http www hebro chemie de TYFOROP Chemie GmbH http www tyfo de Schweizer Chemie GmbH http www schweitzer chemie de Tab 9 3 ...

Page 67: ...ed cooling systems Optionally with TRASAR technology it monitors shows and dosages the product automatically to its target concentration and continuous ly protects the system NALCO TRAC100 is a complete inhibitor protection iron metal copper alloys and aluminum against corrosion NALCO TRAC100 is free of nitrite and minimizes the requirements for micro biological control Coolant additive NALCO 7330...

Page 68: ... coolant port threads on the motor may be destroyed by incorrect tightening torques NOTICE The allowed motor connection tightening torque may not be exceeded If the tightening torque or screw in depth is exceeded the motor may be damaged irreversibly The motor sided coolant ports are provided for coolant port connections with axial seal Bosch Rexroth therefore recommends to use screw connections w...

Page 69: ...or has been installed Moreover the maintenance schedule of the machine should pro vide for a regular check of the proper state of the cooling port DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 67 123 Liquid Cooling MSK133 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 70: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 68 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 71: ...e components cables electronic components touch hot surfaces 10 2 General Motor pump units can only be commissioned with other components drive controller control unit For commissioning of the motor pump unit two steps are necessary 1 Commissioning of the pump drive motor control 2 Commissioning the pump Prior to commissioning Prior to commissioning ensure that the following requirements are met S...

Page 72: ...luid could result in wear and tear and malfunctions In particular ly foreign bodies like e g welding beats and metal cuttings in the suction line may damage the internal gear pump NOTICE When commissioning the product provide for absolute cleanness Make sure that no contamination may penetrate when sealing the meas uring connections When commissioning the internal gear pump with or without hydraul...

Page 73: ...ing always check the lines for wear and or damage Wear protective gloves protective goggles and suitable working clothes Immediately consult a doctor if there is nevertheless contact between the hydraulic fluid and your eyes or your skin Pre fill the pump with filtered fluid Depending on the installation posi tion filling can be performed via the suction pressure or measurement port For informatio...

Page 74: ...eaches the maximum speed Build up pressure slowly In doing so observe the instructions of the system manufacturer When commissioning the system make sure that under high pressure no fluid leaks When commissioning the system make sure that no bubbles and or foams are generated in the hydraulic fluid Switch the motor off again 10 4 4 Re commissioning after Standstill Upon re commissioning after disc...

Page 75: ...ed vibrations Check the motor and fan units for cleanliness Check the cooling water connections for tightness Check the monitoring devices and diagnostic error messages of the controllers Check the density of hydraulic lines and connections Continuously monitor the temperature of all components After some operation time check the hydraulic fluid within the tank for bubble formation or formation of...

Page 76: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 74 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 77: ...s wait until these parts have discharged Maintenance work during ongoing operation may result in personal injury and material damage WARNING Do not carry out any maintenance measures while the ma chine is running While carrying out maintenance work secure the machine such that it cannot restart or be used by unauthorized per sons Hot surfaces with temperatures over 70 C may cause burns CAUTION Let...

Page 78: ...es After maintenance and repair work check if all warning and protection devi ces are fixed again and in proper state Replace wear parts When changing wear parts only use original spare parts Maintenance Assembly maintenance and repair of pumps must be done by Bosch Rexroth or its authorized distributors and subsidiaries We do not provide any guaran tee for self made maintenance Closing openings F...

Page 79: ... Foam formation in the tank Tightness Changes in these parameters are an indication of wwear of components for example drive motor or pump The cause must be determined and remedied immediately For ensuring high operating safety of the pump in the machine system we recommend to check the parameters specified above continuously and auto matically and to provide for the automatic shut down in case of...

Page 80: ...ular visual inspections on shaft sealing rings Depending on operating conditions signs of wear may appear after 5 000 operating hours If necessary replace the shaft sealing rings We recommend to have these repairs made by Bosch Rexroth Service The Bosch Rexroth service helpdesk at our headquarters in Lohr Germany and our worldwide service provide You can contact us 24 7 Phone 49 0 9352 40 50 60 Fa...

Page 81: ...soiling degree according to EN 50178 2 5 Exchange the motor Observe the machine manufacturer s instructions when exchang ing the motor mechanically 6 Re establish the plug connections 7 Re establish the dimensional reference Risk of accidents due to unintentional axis movements WARNING If servo axes are provided with an indirect position measuring system via the motor encoder the dimensional refer...

Page 82: ... leak at zero pressure Immediately absorb leaking residual oil Risk of injuries when disassembling under pressure NOTICE Damages to the pump and risk of injuries in case of disassembly of the inter nal gear pump while the hydraulic system is pressurized Depressurize the system before starting any works at the pump Crush injuries and fractures WARNING Pumps that are falling down may cause serious i...

Page 83: ...es credit cards The permanent magnets on the rotor must be demagnetized be fore disposal to avoid injuries or damage Demagnetize magnets The demagnetization of the magnets on the rotor is reached via a special thermal handling The handling duration is influenced by the frame size of the rotor The rotor must remain for 30 minutes in the oven starting at the time the magnetic surface has reached 300...

Page 84: ...an be returned to us for disposal Please observe that no ad herences like oil grease or other foreign materials or components are con tained The motor components must be delivered in a suitable packaging use origin package if applicable Observe the dangerous goods relations IATA in the case of an air transport of the rotor Deliver the products free domicile to the following address Bosch Rexroth A...

Page 85: ...ssembling of the combina tion parts please refer to the installation instruction of the respective combi nation part Pump combinations may only be installed by authorized experts Any conversion of the internal gear pump is not allowed DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 83 123 Extension and Conversion LSA Control S L www lsa control com comer...

Page 86: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 84 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 87: ...ot remedy the occurred fault please contact the Bosch Rexroth Service chapter 12 3 Service Repair and Spare Parts on page 78 16 2 Malfunction Table PGH Malfunction Possible cause Remedy Pump does not deliver suck The pump is not bled Bleed the pump O rings defective wrong medium damage to the sealing missing O ring wrong O ring Install replace with original O ring Sealing surfaces contaminated or ...

Page 88: ...aks over 350 bar from system Feedback from hydraulic system During project planning observe the ad missible pressure peak in RE 10227 Integrate pressure control valves The system interfaces cannot be mounted Wrong connection flanges screws suc tion port and or pressure connection selected Observe the flange dimensioning in RE 10227 Viscosity 10 mm2 s Hydraulic fluid too hot Information on hydrauli...

Page 89: ...trained and instructed experts Check the direction of rotation in case of recommissioning after mains separation Protective motor switch is activated Drive motor too weak Observe the information on the required drive power in RE 10227 See malfuntion Wrong connection of drive motor See malfuntion Pump wear Input speed too high too low Motor projected with too low and or too high speed Observe the p...

Page 90: ...design of the lines in hydraulic trainer volume 3 and project planning information Flow resistances too high Admissible load exceeded For limiting the operating pressure and for the solenoid actuated discharging of the operating pressure install a pump safety block In doing so observe the in formation in RE 10227 Wear caused by radial force on the shaft Incorrect installation Observe the installat...

Page 91: ...op operation of the motor repair by manufacturer High motor temperature Motor temperature monitoring unit re sponds Operation outside of characteristic data Reduce the load check the sizing if necessary Heat dissipation is impaired Clean the motor Clean the grille of the fan unit and check the function of the fan Check the coolant circuit of liquid cool ing systems Wrong or incorrect temperature d...

Page 92: ...Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 90 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 93: ...y L12 mH 9 7 6 0 Discharge capacity of the component Cdis nF 6 2 Number of pole pairs o 4 Moment of inertia of the rotor Jrot kg m2 0 00650 Thermal time constant Tth_nom min 13 0 38 0 Maximum velocity nmax min 1 4000 4500 Sound pressure level LP dB A 75 Mass mmot kg 28 3 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN ...

Page 94: ...rve valid for controller HCS03 1E W0070 Fig 17 1 Speed torque characteristic curves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V Fig 17 2 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 92 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 95: ...ity of the component Cdis nF 13 2 9 1 Number of pole pairs o 4 Moment of inertia of the rotor Jrot kg m2 0 00932 Thermal time constant Tth_nom min 18 0 100 0 Maximum velocity nmax min 1 4000 4600 Sound pressure level LP dB A 75 Mass mmot kg 40 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Latest amen...

Page 96: ...rve valid for controller HCS03 1E W0100 Fig 17 3 Speed torque characteristic curves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V Fig 17 4 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 94 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 97: ...ity of the component Cdis nF 15 2 16 7 Number of pole pairs o 4 Moment of inertia of the rotor Jrot kg m2 0 01380 Thermal time constant Tth_nom min 24 0 100 0 Maximum velocity nmax min 1 4000 4600 Sound pressure level LP dB A 75 Mass mmot kg 53 5 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Latest a...

Page 98: ...rve valid for controller HCS03 1E W0150 Fig 17 5 Speed torque characteristic curves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V Fig 17 6 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 96 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 99: ...apacity of the component Cdis nF 17 4 18 9 Number of pole pairs o 4 Moment of inertia of the rotor Jrot kg m2 0 01640 Thermal time constant Tth_nom min 30 0 69 0 Maximum velocity nmax min 1 4000 4400 Sound pressure level LP dB A 75 Mass mmot kg 59 8 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Lates...

Page 100: ...rve valid for controller HCS03 1E W0210 Fig 17 7 Speed torque characteristic curves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V Fig 17 8 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 98 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 101: ...stant Tth_nom min 16 6 8 0 Maximum velocity nmax min 1 3300 Sound pressure level LP dB A smaller than 78 Mass m kg 91 6 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Data liquid cooling Power loss to be dissipated PV kW 2 10 Coolant inlet temperature Tin C 10 40 Allowed coolant temperature rise at PV...

Page 102: ...ves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V with control reluc tance characteristic curve without field weakening Mmax_Fw Mmax IndraDrive uncontrolled feed 3 x AC 400 V with control reluc tance characteristic curve and field weakening characteristic curve valid for controller HCS04 2E W0500 Fig 17 10 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth S...

Page 103: ... Tth_nom min 16 6 8 0 Maximum velocity nmax min 1 3300 Sound pressure level LP dB A smaller than 78 Mass m kg 111 0 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Data liquid cooling Power loss to be dissipated PV kW 2 70 Coolant inlet temperature Tin C 10 40 Allowed coolant temperature rise at PV ΔTm...

Page 104: ...rves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V with control reluc tance characteristic curve without field weakening Mmax_Fw Mmax IndraDrive uncontrolled feed 3 x AC 400 V with control reluc tance characteristic curve and field weakening characteristic curve valid for controller HCS04 2E W0500 Fig 17 12 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth ...

Page 105: ...tant Tth_nom min 18 2 8 0 Maximum velocity nmax min 1 3300 Sound pressure level LP dB A smaller than 78 Mass m kg 127 0 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Data liquid cooling Power loss to be dissipated PV kW 3 10 Coolant inlet temperature Tin C 10 40 Allowed coolant temperature rise at PV...

Page 106: ...rves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V with control reluc tance characteristic curve without field weakening Mmax_Fw Mmax IndraDrive uncontrolled feed 3 x AC 400 V with control reluc tance characteristic curve and field weakening characteristic curve valid for controller HCS04 2E W0500 Fig 17 14 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth ...

Page 107: ...tant Tth_nom min 16 0 8 0 Maximum velocity nmax min 1 3300 Sound pressure level LP dB A smaller than 78 Mass m kg 146 0 Surrounding air temperature during operation Tamb C 0 40 Protection class acc to EN 60034 IP65 Insulation class according to EN 60034 1 T CL 155 Data liquid cooling Power loss to be dissipated PV kW 3 20 Coolant inlet temperature Tin C 10 40 Allowed coolant temperature rise at PV...

Page 108: ...rves Mmax Mmax IndraDrive uncontrolled feed 3 AC 400 V with control reluc tance characteristic curve without field weakening Mmax_Fw Mmax IndraDrive uncontrolled feed 3 x AC 400 V with control reluc tance characteristic curve and field weakening characteristic curve valid for controller HCS04 2E W0500 Fig 17 16 Speed torque characteristic curves Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth ...

Page 109: ...gear pump fixed displace ment RE 10227 For the rated pressure of the internal gear pump please re fer to the information on the nameplate see chapter Type Plate on page 32 DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 107 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 110: ...Size MSK101 Fig 17 17 MSK101_ ____ NN LEM Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 108 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 111: ... M11xxxA S3F NN foot fastening flange DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 109 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 112: ... M11xxxA S3F NN foot fastening flange Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 110 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 113: ...r Size MSK133 Fig 17 20 MSK133_ ____ SA DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 111 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 114: ... M13xxxC S3E NN foot fastening motor Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 112 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 115: ... M13xxxC S3E NN foot fastening flange DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 113 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 116: ...xN M13xxxC S3E NN flange fastening Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 114 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 117: ...4 MSK133_ ____ FN DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 115 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 118: ... M13xxxL S3E NN foot fastening motor Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 116 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 119: ... M13xxxL S3E NN foot fastening flange DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 117 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 120: ...xN M13xxxL S3E NN flange fastening Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 118 123 Technical Data LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 121: ...rmity Fig 18 1 CE declaration of conformity original DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 119 123 Appendix LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 122: ...eclaration of conformity Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 120 123 Appendix LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 123: ...tenance 75 Malfunctions 85 Malfunctions MSK 89 Malfunctions PGH 85 Measures 108 MPA01 PGH4x NN VxB M11xxxA S3F NN foot fastening flange 109 MPA01 PGH4x NN VxN M11xxxA S3F NN foot fastening flange 110 MPA01 PGH5x NN VxA M13xxxC S3E NN foot fastening motor 112 MPA01 PGH5x NN VxA M13xxxL S3E NN foot fastening motor 116 MPA01 PGH5x NN VxB M13xxxC S3E NN foot fastening flange 113 MPA01 PGH5x NN VxB M13...

Page 124: ...l data MSK101C terminal box 91 Technical data MSK101D terminal box 93 Technical data MSK101E terminal box 95 Technical data MSK101F terminal box 97 Transport 35 Troubleshooting 85 Type plate LEM 32 MPA 28 MSK 32 PGH 32 W Weight 36 Bosch Rexroth AG DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 122 123 Index LSA Control S L www lsa control com comercial lsa control com 3...

Page 125: ...Notes DOK SYTROX MPA01 IT02 EN P Rexroth Sytronix SvP 70xx Motor Pump Unit MPA01 Bosch Rexroth AG 123 123 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 126: ...Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...