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EXTENSION CORDS

 

Use  only  3-wire  extension  cords  that  have  3-prong 
grounding  plugs  and  3-pole  receptacles  that  accept  the 
tool's  plug.  When  using  a  power  tool  at  a  considerable 
distance  from  the  power  source,  use  an  extension  cord 
heavy enough to carry the current that the tool will draw. An 
undersized extension cord  will cause a drop  in line voltage, 
resulting  in  a  loss  of  power  and  causing  the  motor  to 
overheat.  Use  the  chart  provided  below  to  determine  the 
minimum  wire  size  required  in  an  extension  cord.  Only 
round  jacketed  cords  listed  by  Underwriter's  Laboratories 
(UL) should be used. 

 

**Ampere rating  (on tool faceplate)

 

0-2.0  

2.1-3.4  

3.5-5.0  

5.1-7.0  

7.1-12.0   12.1-16.0

 

 

Cord

 

Length

 

 

Wire Size 

 

 (A.W.G.)

 

 

25'

 

16

 

16

 

16

 

16

 

14

 

14

 

50'

 

16

 

16

 

16

 

14

 

14

 

12

 

100'

 

16

 

16

 

14

 

12

 

10

 

 

**Used on 12 gauge - 20 amp circuit.

 

NOTE: 

AWG = American Wire Gauge

 

ELECTRICAL CONNECTION

 

This tool  is  powered  by  a  precision  built  electric  motor.  It 
should be connected  to a 

power supply that is 115 volts,

 

60 

Hz,

 AC only (normal household current). 

Do not operate 

this  tool  on  direct  current  (DC).  A substantial  voltage  drop 
will  cause  a  loss  of  power  and  the  motor  will  overheat. If 
the product  does not operate when plugged  into an outlet, 
double check the power supply.

 

 

SPEED AND WIRING

 

The  speed  is  not  constant  and  decreases  under  a  load 
or with lower voltage. For voltage, the wiring in a shop 
is as important as the motor’s horsepower rating. A line 
intended only for lights cannot properly carry a power 
tool motor. Wire that is heavy enough for a short 
distance will be too light for a greater distance. A line 
that can support one power tool may not be able to 
support two or three tools. 

 

 
When working with the tool outdoors,  use an extension cord 
that  is  designed  for  outside  use.  This  is  indicated  by  the 
letters "WA"  on the cord's  jacket.

 

Before  using  an  extension  cord,  inspect  it  for  loose  or 
exposed wires and cut or worn insulation.

 

 

 

WARNING:

 

 

Keep the  extension  cord  clear of  the  working  area. 
Position the cord so that it will not get caught on lumber, 
tools  or other obstructions  while you are working  with  a 
power tool. Failure to do so can result in serious personal 
injury.

 

 

 

WARNING:

 

 

Check  extension  cords  before  each  use. If  damaged 
replace immediately. Never use tool with a damaged cord 
since touching  the damaged area could  cause electrical 
shock resulting in serious injury.

 

GROUNDING INSTRUCTIONS 

In  the  event  of  a  malfunction  or  breakdown,  grounding 
provides  a  path  of  least  resistance  for  electric  current  to 
reduce the risk of electric shock. This tool is equipped  with 
an 

electric 

cord 

having 

an 

equipment-grounding  

conductor  and  a  grounding  plug.  The  plug  must  be 
plugged  into  a matching  outlet  that  is  properly  installed 
and  grounded  in accordance  with  all  local  codes  and 
ordinances. 

Do not  modify  the plug  provided.  If it  will  not  fit  the  outlet, 
have  the  proper  outlet  installed  by  a  qualified  electrician. 
Improper 

connection 

of 

the 

equipment-grounding 

conductor  can  result  in  a  risk  of  electric  shock.  The 
conductor  with  insulation  having  an  outer  surface  that  is 
green  with  or  with-out  yellow stripes is  the  equipment-
grounding  conductor.  If  repair  or  replacement  of  the 
electric  cord  or  plug  is  necessary,  do  not  connect  the 
equipment-grounding  conductor to a live terminal. 

Check with a qualified electrician or service personnel if the 
grounding  instructions  are not completely  understood,  or if 
in doubt  as to whether the tool is properly grounded. 

Repair 

or 

replace a 

damaged 

or 

worn 

cord 

GROUNDING INSTRUCTIONS 

In  the  event  of  a  malfunction  or  breakdown,  grounding 
provides  a  path  of  least  resistance  for  electric  current to 
reduce the risk of electric shock. This tool is equipped with 
an 

electric 

cord 

having 

an 

equipment-grounding 

conductor  and  a  grounding  plug.  The  plug  must  be 
plugged  into  a matching  outlet  that  is  properly  installed 
and  grounded  in accordance  with  all  local  codes  and 
ordinances.

 

Do not  modify  the plug  provided.  If it  will  not  fit  the outlet, 
have  the  proper  outlet  installed  by  a  qualified electrician. 
Improper 

connection 

of 

the 

equipment-grounding 

conductor  can  result  in  a  risk  of  electric  shock.  The 
conductor  with  insulation  having  an  outer  surface  that  is 
green  with  or  with-out  yellow stripes is  the  equipment-
grounding  conductor.  If  repair  or  replacement  of  the 
electric  cord  or  plug  is  necessary,  do  not  connect  the 
equipment-grounding conductor to a live terminal.

 

Check with a qualified electrician or service personnel if the 
grounding  instructions  are not completely  understood,  or if 
in doubt  as to whether the tool is properly grounded.

 

Repair  or  replace a  damaged  or  worn  cord  immediately. 
This tool  is intended  for  use on a circuit  that  has an outlet

 

like  the  one  shown  below. Ensure that the outlet has a 
grounding pin. 

 

 

ELECTRICAL CONNECTION

 

ELECTRICAL SAFETY 

 

Summary of Contents for ES5T20

Page 1: ...ING INSTRUCTIONS Purchase Date___________________ Serial No ______________________ Dealer________________________________________________________ Boss Industrial Inc 1864 High Grove Lane Unit 116 Nape...

Page 2: ......

Page 3: ...ral Safety 7 Work Area 8 Operation of the Log Splitter 8 Maintenance Safety 9 Hydraulic Safety 10 Fire Prevention 10 Assembly Instructions 11 12 Pre Operation Instructions 12 Operating Instructions 13...

Page 4: ...nt safety information may result in serious injury or death INTENDED USE NEVER use this log splitter for any purpose other than splitting wood It is designed for this use only Any other use can cause...

Page 5: ...Page 2...

Page 6: ...To reduce the risk of injury user must read and understand operator s manual before using this product Eye Face Ear Protection Always wear safety goggles or safety glasses with side shields earplugs a...

Page 7: ...roduct to your nearest AUTHORIZED SERVICE CENTER for repair When servicing use only identical replacement parts WARNING To avoid serious personal injury do not attempt to use this product until you re...

Page 8: ...d cause electrical shock resulting in serious injury GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the...

Page 9: ...ort legs log holder 4 Machine body Oil reservoir 5 Control handle 6 115v motor 7 Motor control box 8 On Off switch 9 Electrical cable with plug 10 Oil drain bolt with dipstick 11 Vent plug 12 Handle 1...

Page 10: ...rical shock by preventing body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures KEEP guards in place and in good working order USE the proper extension cord Ma...

Page 11: ...s or pieces of wood on the tool while it is in operation ONLY operate your log splitter in daylight or under good artificial light ALWAYS keep the work area clean Remove split wood around your log spl...

Page 12: ...even if you are leaving the log splitter for a short period of time NEVER operate your log splitter when it is in poor mechanical condition or in need of repair Periodically check that all nuts bolts...

Page 13: ...r medical treatment is not administered immediately ALWAYS be sure to relieve all pressure by shutting off the motor and moving the control handle back to stop position NEVER remove the vent plug from...

Page 14: ...please call 1 800 780 2677 for assistance WARNING If any parts are damaged or missing do not operate this tool until the missing parts are replaced Failure to do so could result in possible serious pe...

Page 15: ...repel the air Do not move the splitter while the vent plug is loosened as the hydraulic fluid could spill out Air must flow in and out of the oil tank during operation to prevent the seals in the hydr...

Page 16: ...you experienced problems splitting especially hard wood do not continue to push on the control handle for more than 5 seconds Release the control handle at once to avoid damage If the motor stops turn...

Page 17: ...eat up and could damage the tool This machine can fit in most vehicles for transportation Ensure that the splitter is properly secured before the vehicle is in motion Ensure vent plug is tightened and...

Page 18: ...ade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required on the bearings REPLACING HYDRAULIC OIL See FIGURES 6 7 8 9 The hydraulic oil in t...

Page 19: ...Page 16 FIGURE 6 Drain Oil from Reservoir FIGURE 7 Note Acceptable Oil Fill Level FIGURE 8 Place Log Splitter In Vertical Position FIGURE 9 Remove U Joint and Refill Oil to Desired Level...

Page 20: ...harpening The Wedge in the Maintenance section Locate leak s Contact the dealer Contact the dealer Log ram jerks vibrates or does not move Unit is not placed on level ground Lack of hydraulic oil Exce...

Page 21: ...AWG 2 08mm Max splitting force 5 ton Max splitting length 20 5 in Max splitting diameter 10 in Hydraulic pressure 3000 PSI Cylinder bore 2 2 in Cycle time Feed 9 sec Retract 5 sec Max cylinder stroke...

Page 22: ...Page 19 EXPLODED DIAGRAM PARTS LIST...

Page 23: ...irt Proof Ring 1 22 540 853 Front Reservoir Cover 1 23 730 094 O Seal Ring 6 1 1 24 540 537 Vent Plug M4 10 1 25 750 158 Copper Seal Washer M14 1 1 26 540 333 Oil Dipstick w Oil Drain Bolt 1 27 520 97...

Page 24: ...930 511 Cable Bushing 1 69 930 182 Power Cable STJW 3 C 14AWG 2 08 1600 1 70 740 526 Cross Recess Pan Head Screw M8 55 4 71 320 812 Front Leg 2 72 750 638 Flat Washer M8 1 4 73 750 834 Spring Washer...

Page 25: ...or to any product that has been altered or modified The warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which are either incompatible with the...

Page 26: ...Page 23 1 Log Splitter 1 Owner s Manual 1 Copper Seal for Oil Drain Bolt 1 Hex Wrench PACKING LIST...

Page 27: ...Page 24...

Page 28: ...Page 25 Boss Industrial Inc 1864 High Grove Lane Unit 116 Naperville IL 60540 USA Phone 800 780 BOSS 2677 Fax 331 472 2976 www boss industrial com...

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