Boss X-POT 6+, Operation & Maintenance Manual

Page 1: ...age 1 6 OPERATION MAINTENANCE MANUAL WARNING This equipment uses Rare Earth Magnets with a strong magnetic field You should not use service or work in the close vicinity 30cm 1ft of this equipment if you are fitted with a pacemaker or electromechanical medical device ...

Page 2: ...nitoring Parameters 30 Filter Maintenance 31 Disassembly For Filter Replacement 32 To Clean and Replace the Filters 33 Dosing Water Treatment Chemicals 34 To Manually dose the system with Water Treatment Chemicals 35 Bolt Tightening Notes 36 Electrical Checks Inspection 37 Decommissioning Dismantling 38 General Assembly Drawing BOSS X POT6 39 General Access Drawing BOSS X POT6 40 Declaration Of Co...

Page 3: ...BOSSTM X POT6 Operation Maintenance Manual V1 2 September 2017 Page 3 ...

Page 4: ...nt is undamaged as a result of transportation and installation and is fit to begin the warranty period 1 2 Photographic evidence must be collected at the time of commissioning to verify the condition of the equipment at that time 1 3 The equipment must be serviced at least annually by a trained competent engineer or qualified person 1 4 This warranty covers the equipment against manufacturing defe...

Page 5: ...of damage or loss Definitions Operator Natural person or legal entity who owns the product uses it or to whom use of the product is entrusted on the basis of a contractual agreement Principal Legally and commercially liable client in relation to the system as a whole Responsible person The representative appointed to act by the installer or operator Qualified person QP Any person whose professiona...

Page 6: ...s or others assigned by them during delivery negotiations or on demand Training for the required services installation dismantling commissioning operation inspection maintenance and repair remain the responsibility of VEXO or their nominated service partners Such training covers information about on site requirements rather than performance On site requirements include logistics manual handling an...

Page 7: ...n removed from the pallet and the packaging does not impact any other equipment or surface tip over or rock Once it has been removed from the pallet and the packaging the equipment must be transferred in a safe manner Use methods that prevent uncontrolled falling sliding or tipping over The equipment may also be warehoused in their packaging Once it has been removed from its packaging the equipmen...

Page 8: ... the flow and return lines These can lead to damage leakage in water bearing pipework loss of stability of the appliance and potentially failure of pressure bearing components Electrical Equipment Inspections Regardless of the prescriptions of the property insurer operator it is recommended to inspect demonstrably the electrical equipment of the BOSS X POT6 together with the heating or chilled ins...

Page 9: ...tage side stream filtration and manual chemical dosing unit It is a Patented fully prefabricated factory tested wall mounted unit incorporating WILO 3 Speed Single Speed circulating pump Pump to be set at Speed 3 VEXO iX 1 Controller with BMS connectivity option Magnetic Filtration Cartridge Filter Filtration Air Separation Dirt Separation Manual Dosing facility Working Pressure up to 10Bar Workin...

Page 10: ... X POT6 VESSEL BODY 16 ISOLATING VALVE 05 MAGNET GRATE INTERNAL CONTAINING 6 MAGNETS 17 SWING CHECK VALVE 18 AUTOMATIC AIR VENT 06 BAFFLE PLATE INTERNAL 19 MANUAL VENT ISOLATING VALVE 07 CARTRIDGE FILTER INTERNAL 20 VISUAL STROBE SOUNDER 08 ISOLATING VALVE 21 VEXO iX 1 CONTROLLER 09 PRESSURE TRANSDUCER 2 CLEAN RETURN 22 MAINS ON OFF POWER SWITCH 23 PRESSURE GAUGE DIRTY FLOW 10 UNIT PUMP 24 PRESSUR...

Page 11: ...passes through the Baffle Plate and into the second chamber where non ferrous particulates are captured by the cartridge filter before the sampled water exits the BOSS X POT6 vessel it then passes through the circulating pump and back to the main system return The BOSS X POT6 is provided with a manual dosing facility comprising of a tundish isolation valve and swing check valve arrangement The equ...

Page 12: ...ation Maintenance Manual V1 2 September 2017 Page 12 MARKINGS 6 6 INTEGRATED ELECTRONIC SIDE STREAM FILTRATION DOSING UNIT PUMP SPEED MUST BE SET TO 3 THE FOLLOWING MARKINGS AND WARNINGS ARE INSTALLED ON THE X POT6 UNIT ...

Page 13: ...pply Therefore the BOSS X POT6 will only be activated when the main system pump is running and active Ensure the power supply is 230V 1 N PE 50Hz via a suitable Fused Spur CRITICAL INSTALLATION REQUIREMENTS The equipment must be sited In a frost free area 5 C and must also be protected from adverse environmental conditions In a well lit area to allow for safe changing of the filter media and chemi...

Page 14: ... provision of a power supply protective ground wire connection and line protection must be made according to local regulations and the applicable harmonised standards Please check the electrical ratings and requirements stated on the product label affixed to the equipment Red part no s refer to part list on p 10 ...

Page 15: ... hand over of the equipment from the installation operative to be confident on the operation of the VEXO iX 1 Controller and the BOSS X POT6 unit as a whole The Control System is based around a VEXO iX 1 Controller complete with I O modules A Display Panel is fitted to the VEXO iX 1 Controller to allow interrogation and adjustment of the parameters In the event of a power failure the VEXO iX 1 Con...

Page 16: ...T6 Schematic valve references 12 16 19 All isolating valves as supplied which connect the BOSS X POT6 to the main heating chilled system should be in the open position Rotate the valve handles to be in line with the pipework it is connected to Refer to page 10 for the BOSS X POT6 Schematic valve references 1 3 8 11 When the BOSS X POT6 has been filled with system water and pressurised check the hy...

Page 17: ...r will scroll Saving and return to main screen 3 FAULT MESSAGES If a fault is detected the VEXO iX 1 Controller display will scroll a Fault Message as below The VEXO iX 1 Controller will also initiate the visual strobe and sounder to draw attention to the user FAULT MESSAGE X POT6 Operation Solution Blocked Filter Shutdown Isolate the X POT6 and Clean Change Filters to allow X POT6 to operate Sens...

Page 18: ... the VEXO iX 1 Controller will scroll Sensor 1 Fail Pressure Transducer Dirty Flow Failure The screen scrolls Sensor 1 Fail In the event of a Clean Return Pressure Transducer failure the VEXO iX 1 Controller will scroll Sensor 2 Fail Pressure Transducer Clean Return Failure The screen scrolls Sensor 2 Fail In the event the X POT6 Circulating Pump fails to operate the VEXO iX 1 Controller will scro...

Page 19: ... be observed To make the hydraulic components safe isolate the relevant sections and vents using the relevant drain valves and relieve the pressure The equipment is to be worked on only when in a safe and cool condition Do not attempt to work on this equipment at elevated temperatures Use of eye face hand protectors is required as the eyes or face could be injured by spraying fluids if the isolati...

Page 20: ...dry place 10 Once you are content that all of the liquid within the vessel has been drained out 11 Carefully loosen the 8off nuts which hold the lid in place Please ensure the nuts are loosen in an opposite order for example front then back then left to right and diagonals etc 12 Once all of the nuts have been loosened sufficiently undo the nut to the end of the bolt and swing the arms of the bolt...

Page 21: ... Now repeat the operations of 11 to 13 in reverse by following the Bolt tightening sequence on page 26 26 Ensure the nuts on the lid have been tightened to a torque of 40Nm 27 Manually close the Manual Vent Isolating Valve 19 and replace the plug to prevent accidental opening of the Manual Vent Valve 19 28 Manually close the 1 Isolating Valve 12 This will close the BOSS X POT6 Vessel 4 to drain 29...

Page 22: ...itor De Scaling Agent Sanitiser and Cleanser Non Flush Heavy Duty De Sludger New System Cleaner BOSS X PO50 BOSS X PO55 BOSS X PO60 BOSS X PO65 BOSS X PO80 Monopropylene Non Hazardous Glycol Anti Freeze Ready Mixed Monopropylene Non Hazardous Glycol Anti Freeze Concentrate Monoethylene Glycol Anti Freeze Ready Mixed Monoethylene Glycol Anti Freeze Concentrate System Biocide Note The safety circuit...

Page 23: ...close the 1 Isolating Valves 1 3 on the Dirty Flow to the BOSS X POT6 6 Manually close the 1 Isolating Valves 8 11 on the Clean Return from the BOSS X POT6 7 Manually open the 1 Isolating Valve 12 This will open the BOSS X POT6 Vessel 4 to drain 8 Remove the plug and manually open the Manual Vent Isolating Valve 19 This will open the BOSS X POT6 Vessel 4 to atmosphere and will help the BOSS X POT6...

Page 24: ...h the spout of the Manual Vent and into the Manual Vent Tundish 14 This over spill will eventually lead to drain 24 Manually close the 1 Isolating Valve 16 below the Tundish 25 Replace the plug and manually close the Manual Vent Isolating Valve 19 This will close the BOSS X POT6 Vessel 4 to atmosphere 26 Slowly manually open the 1 Isolating Valves 1 3 on the Dirty Flow into the BOSS X POT6 This wi...

Page 25: ... 19 and replace the plug to prevent accidental opening of the Manual Vent Valve 19 39 Manually close the 1 Isolating Valve 12 This will close the BOSS X POT6 Vessel 4 to drain 40 Slowly manually open the 1 Isolating Valves 1 3 on the Dirty Flow into the BOSS X POT6 This will now let system water into the BOSS X POT6 Vessel 41 At the start of the filling procedure air will escape through the Automa...

Page 26: ...Vent Tundish 14 The tightening sequence must be repeated 3 times to guarantee that all the nuts are to the required torque 40Nm A proprietary torque wrench must be used to perform this operation failure to tighten the nuts to the correct torque may result in leakage failure of the equipment damage to the equipment and potential consequential damage 5 Electrical Checks Inspection To stop electrical...

Page 27: ...this equipment if you are fitted with a pacemaker or other electromechanical medical devices At the end of the lifespan or at the planned decommissioning of the equipment please make sure that The control panel is separated from the power supply The hydraulic system connections and top up connections should be closed off Caution Water areas should first be vented and then emptied This water may be...

Page 28: ...eight with tundish Mounting board height with mounts 415mm 890mm 590mm 940mm SPECIFICATIONS Weight when full Max test pressure Weight when empty 85kg appx 15 Bar 10 Bar Connection size BSP 73kg appx Max flow rate 1L second Max working pressure Max system size 86 400L Working temperature 5 C 90 C ELECTRICAL Connection Pump rating 230 1 50 75W TUNDISH TUNDISH TUNDISH NRV NRV MAN VENT MAN VENT SS FILT...

Page 29: ...AIN D E B C Unobstructed area for dosing Unobstructed area for draining Minimum unobstructed space required beneath unit for draining Minimum unobstructed space required to the left of unit for servicing Minimum unobstructed space required to the right of unit for servicing to install and service flow and return connections to the system A B C D 400mm 1300mm 250mm E 500mm 400mm INSTALLATION BY QUAL...

Page 30: ...BOSSTM X POT6 Operation Maintenance Manual V1 2 September 2017 Page 30 ...

Page 31: ...WARNING WEAR APPROPRIATE PPE WHEN TM OPERATING THE BOSS X POT6 INSTALLED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES SERVICED BY DATE Y Y M M D D NOTES ...

Page 32: ...S X POT is distributed exclusively by BSS Industrial BOSS Court 7 Barton Close Grove Park Leicester LE19 1SJ www bssindustrial co uk Tel 0116 245 5940 X PO10 and X POT are trademarks of VEXO International ...