BossWeld BRAZEN 3000, Manual

Page 1: ...PORTABLE BRAZING AND HEATING KIT MANUAL BRAZEN 3000 G GAS ...

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Page 3: ...CAL AND SAFETY PROPERTIES OF GASES 6 GAS SUPPLY 7 SAFETY 8 9 CYLINDER STORAGE NOZZLE CHART 10 PERSONAL PROTECTIVE EQUIPMENT 11 BOX CONTENTS 12 SETUP AND LIGHTING PROCEDURE 13 15 SHUT DOWN PROCEDURE 16 WARNINGS MAINTENANCE 17 WARRANTY 18 CONSUMABLES 19 ...

Page 4: ...pean Standard EN 1326 1996 Gas welding equipment small Kits for brazing and welding BOSSWELD strives to meet all relevant Australian Standards Should there be change to existing or creation of new Australian Standards BOSSWELD will endeavor to ensure that all products and services comply with those standards This manual refers to safety measures that must be adhered to for the safe operation of yo...

Page 5: ...m cylinders d Fire caused by ignition of flammable materials leakage of fuel gases contact with hot slag poor condition of welding equipment etc Plant building ship and bush fires have occurred e Use welding goggles when using the Brazen 3000 kit d Do not breath welding fumes e Violent rupture or explosion of components due to pressurisation beyond their designed working pressures f Asphyxiation d...

Page 6: ... in cutting In confined spaces this may result in a dangerous increase in oxygen content in the air pointing to the need for adequate ventilation in such situations d DO NOT use oxygen as a substitute for compressed air There are many examples of this situation where oxygen has been used such as in cleaning resulting in serious and fatal accidents due to fire or explosion from spontaneous ignition...

Page 7: ...ovide ventilation or to support breathing e Gases should only be identified by their correct name so as to avoid dangerous confusion or misunderstanding f Valve seats and outlets should be protected by keeping all kinds of dirt and contamination away from cylinders especially during connection and disconnection Grit loose fibers and other dirt may lodge in connectors or valve seats causing leaks o...

Page 8: ...ders regulators hoses and other persons Only use this product in a well ventilated space never use in a confined area Make sure the cylinder holder is on a flat surface do not drag the cylinders or cylinder holder by the hoses Ensure the work area is clean and remove all flammable objects and fire hazards Always wear the appropriate PPE equipment when operating this equipment IN CASE OF FIRE In th...

Page 9: ...en Ensure tip is clean and dry before installing and is not blocked CYLINDER REPLACEMENT Make sure the regulator is completely shut off before removing it from the cylinder Always check condition of the seal in the regulator before replacing on a new cylinder Unscrew the empty cylinder and replace with a new one Dispose of empty cylinder at your local recycling center NEVER incinerate empty cylind...

Page 10: ...ontents of the cylinder will remain contained and prevent leaks Do not expose cylinders to a temperature higher than 50ºC Always transport in a well ventilated vehicle never transport in a closed vehicle It is dangerous to use damaged or incorrectly functioning equipment CYLINDER STORAGE NOZZLE CHART TIP SIZE ORIFICE WELDING RANGE 0 0 7mm 0 5mm 1mm 1 0 8mm 1mm 2mm 2 0 9mm 2mm 3mm 3 1 0mm 3mm 4mm ...

Page 11: ... gloves and footwear that is suitable to prevent the entry of hot particles or objects Aprons sleeves shoulder covers leggings or spats of pliable flame resistant leather and other suitable materials may also be required where the areas of the body will encounter hot metal Protection of the eyes from radiation is also very important The recommended minimum shade numbers are listed below however if...

Page 12: ...n 3 Hand piece with adjustment values 4 Blowpipe 5 2 5m Oxygen Fuel hose set 6 Light weight heavy duty carry case 7 Flint Lighter 8 Combination Spanner 9 Brazing nozzle size 0 1 2 3 10 Brazing goggles Disposable gas cylinders sold separately 9 5 OXYGEN REGULATOR CONNECTS TO M12x1 THREAD MAP PRO REGULATOR CONNECTS TO CGA 600 THREAD ...

Page 13: ...seal in the regulator is seated properly and not kinked or raised 3 Screw the Fuel regulator onto the fuel bottle in a clockwise direction to tighten And place into the carry case CONNECTS TO CGA 600 THREAD 6 Screw the Oxygen regulator onto the Oxygen bottle in a clockwise direction to tighten and place into the carry case CONNECTS TO M12x1 THREAD Disposable gas cylinders sold separately Oxygen Re...

Page 14: ... left tighten anti clockwise and blue hose on the right tighten clockwise using the spanner supplied do not over tighten 10 Attach the hose to the fuel and oxygen regulators Orange hose connected to the fuel regulator tighten anti clockwise using the spanner supplied do not over tighten Blue hose to the Oxygen regulator tighten clockwise using the spanner supplied do not over tighten TIP SIZE ORIF...

Page 15: ...pen and Turn the Fuel regulator on until it is fully open 5 Turn the blue dial on the torch handle anti clockwise to introduce oxygen to the flame NOTE Not enough oxygen will produce a orange flame Excess oxygen will produce a transparent flame The ideal flame is a blue flame with a cone shape 3 Turn the Red Fuel dial anti clockwise to open the flow of fuel and immediately light the torch using th...

Page 16: ...ish the flame 2 Turn the Oxygen dial off from the torch handle 3 Shut the Fuel regulator off and Shut the Oxygen regulator off NOTE In the case where the Brazen 3000 should not be used for a long time or when requiring transport by a motor vehicle unscrew the cylinders from the regulators ...

Page 17: ...tly Use only recommended parts with this equipment altering removing or using non genuine part can be very dangerous Only use fuel and oxygen cylinders that pass the AS NZS standards compress cylinders can be very dangerous make sure you follow manufactures operating instructions MAINTENANCE Only use Bossweld approved replacement parts Do not use this equipment if you are unshore of any procedures...

Page 18: ...l BOSSWELD parts 4 Failure arising from accident abuse fire vandalism contaminated fluids or neglect or failure to store or use the BOSSWELD product in accordance with the instructions provided in this manual Note The following items are not included in the 12 month warranty period Welding tips welding goggles and flint lighter DISCLAIMER Whilst the above information is provided in good faith BOSS...

Page 19: ... CuP5 A filler for brazing copper Wide molting range for filling loose connections and to build up around finished joints When heated above liquidus temperature will flow into tight connections Extensively used on hot water tanks copper tubing plumbing or where a strong ductile joint is required Not recommended for brazing steel or other ferrous metals CODE DESCRIPTION 700015M Bossweld GoaTig Tig ...

Page 20: ...OTHER PRODUCTS IN OUR RANGE ELECTRODES TIG RODS WELDING HELMETS WELDING MACHINES TORCH SPARE PARTS WELDING ACCESSORIES MIG WIRE GAS EQUIPMENT WELDING SAFETY MIG TORCHES TIG TORCHES WELDING CABLE ...