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RULES FOR SAFE OPERATION (continued)

DO NOT PERFORM WELDING OR REPAIR OPERATIONS ON THE AIR TANK OF 

THIS  COMPRESSOR.    WELDING  ON  THE  AIR  COMPRESSOR  TANK  CAN  SEVERELY  IMPAIR 

TANK STRENGTH AND CAUSE AN EXTREMELY HAZARDOUS CONDITION.  WELDING ON THE 

TANK IN ANY MANNER WILL VOID THE WARRANTY.

Ventilation:

RISK  OF  FIRE  OR  EXPLOSION  -  DO  NOT  SPRAY  FLAMMABLE  LIQUID  IN  A 

CONFINED  AREA.  SPRAY  AREA  MUST  BE  WELL  VENTILATED.    DO  NOT  SMOKE  WHILE 

SPRAYING AND DO NOT SPRAY WHERE SPARK OR FLAME IS PRESENT.  KEEP COMPRESSORS 

AS FAR FROM SPRAYING AREA AS POSSIBLE.

Risk of Burns:

All air compressors generate heat, even operating under normal conditions. Bostitch compressors 

have been designed to reduce the risk of burns by limiting access to tubes and cylinder head 

parts. In areas where tubes are exposed, a protective sheathing has been added to the tubes to 

reduce risk; however, risk of burns does exist.

 

• To avoid serious burns, never touch the cylinder head parts or tubing during or  

 

 

  immediately after operation.

ELECTRICAL GROUNDING INSTRUCTIONS:

This product should be electrically grounded.  In the event of an electrical short circuit, grounding 

reduces the risk of electrical shock by providing an escape wire for electrical current.  This 

product is equipped with a cord having a grounding wire with an appropriate grounding plug.  

The plug must be plugged into an outlet that is properly installed and grounded in accordance 

with all local codes and ordinances.  

 IMPROPER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A 

RISK OF ELECTRIC SHOCK.  If a repair or replacement cord is necessary, do not connect the 

grounding wire to either flat blade terminal. Check with a qualified electrician or serviceman, if 

the grounding instructions are not completely understood or if there is doubt as to whether this 

product is properly grounded.  Do not modify the plug provided. If the supplied plug does not fit 

the outlet, have the proper outlet installed by a qualified electrician.

This product is shipped for use on a nominal 240-volt.

 

The motor of this compressor has a thermal 

overload protector. If the motor should overheat, the overload protector will shut the motor off.  If 

this occurs, turn the compressor off and allow the motor to cool. When the temperature returns 

to normal, reset the motor protector manually and turn the compressor on.

NOTICE!

 Do not stop the compressor by pulling out the plug.  Use only the On/Off switch, which 

operates a pressure relief valve on the compressor.  If the compressor is plugged in with the 

switch in the “On” position, the compressor may have trouble restarting against the high 

pressure which could cause excessive heat build up and could damage the motor.

Safety Valve:

This compressor is equipped with a safety valve that is set to avoid over-pressurization of 

the air tanks. This valve is factory pre-set and will not function unless tank pressure reaches 

this  pressure.  DO  NOT  ATTEMPT  TO  ADJUST  OR  ELIMINATE  THIS  SAFETY  DEVICE.    ANY 

ADJUSTMENTS  TO  THIS  VALVE  COULD  CAUSE  SERIOUS  INJURY.    If  this  device  requires 

service or maintenance, see an Authorized BOSTITCH Service Center.

Summary of Contents for BTFP02040

Page 1: ... FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS KEEP THESE INSTRUCTIONS WITH THE COMPRESSOR FOR FUTURE REFERENCE IF YOU HAVE ANY QUESTIONS CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR N202452 07 12 BTFP02040 AIR COMPRESSOR OPERATION AND MAINTENANCE MANUAL BOSTITCH FASTENING SYSTEMS ...

Page 2: ...cates important information that if not followed correctly could result in damage to equipment INDEX Rules for Safe Operation 3 4 Electrical Grounding Instructions 4 5 Specifications 5 Features 6 Operation Instructions 7 9 Maintenance 10 Trouble Shooting guide 11 Warranty 12 13 NOTE Bostitch compressors have been engineered to provide excellent customer satisfaction and are designed to achieve max...

Page 3: ... head protection equipment When required the employer and user must ensure that head protection conforming to the applicable parts of AS 1800 and AS NZS 1801 1998 Always wear eye protection Wear proper hearing and head protection Compressed air blast must never be aimed at anyone Compressed air can cause bodily injury and can propel loose particles and small objects at high speed Keep children awa...

Page 4: ...ER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A RISK OF ELECTRIC SHOCK If a repair or replacement cord is necessary do not connect the grounding wire to either flat blade terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if there is doubt as to whether this product is properly grounded Do not modify the plug provided If t...

Page 5: ...Needed Recommended Gauge Less than 10 meters 1 mm 10 A 10 15 meters 1 5 mm 15 A Greater than 15 meters Not Recommended NOTICE If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard BTFP02040 SPECIFICATIONS Motor 1 1 running HP 240 V 1 ph 50 Hz Duty Rating S3 75 7 5min ON 2 5min OFF Fuse Requirements 10 Amps ...

Page 6: ...in Valve A drain valve is located on each tank for draining condensation to help prevent tank corrosion I Air Outlet with Quick Coupler J Pressure Switch The pressure switch is the activation mechanism that is used to start and stop the compressor When the switch is turn on the ON position the motor and pump will compress air until tank pressure reaches the upper limit of the factory set operating...

Page 7: ...rm the following steps to break in the pump before using the air compressor for the first time Make sure the plug in the oil fill hole has been replaced with the dipstick and the oil level falls within the MIN and MAX range Turn the pressure regulator knob fully clockwise to open the air flow Lift the knob to adjust the air flow and push down to lock Place the switch in the OFF O position Open bot...

Page 8: ...y instructed Attach hose fitting to accessory or tool you intend to use Always ensure the switch is in the OFF O position and the regulator pressure gauge reads zero before changing air tools or disconnecting the hose from the air outlet Failure to do so could result in possible serious personal injury Connect the power cord to the power supply Turn the switch ON l Pull and rotate pressure regulat...

Page 9: ...om the tanks before servicing Failure to depressurize tanks before attempting to remove valve may cause serious personal injury Rotate drain valves clockwise until tightly closed 5 CHECKING THE SAFETY VALVE Do not attempt to tamper with the safety valve Anything loosened from this device could fly up and hit you Failure to heed this warning could result in death or serious personal injury The safe...

Page 10: ...GING THE OIL Replace the oil after the first 100 hours of operation and every 300 hours following the first oil change Place a suitable container underneath the drain to collect used oil Remove the drain plug with a 7 16 in hex key When the used oil has drained reinstall the drain plug and tighten with the wrench Remove the dipstick To refill use a funnel to pour oil into the fill hole Refill only...

Page 11: ...loader 1 Check for proper fuse use time delay fuse disconnect other electrical appli ances from circuit or operate compressor on its own branch circuit 2 Check for proper gauge wire andcord length 3 Take compressor to service center Thermal overload protector cuts out repeatedly 1 Low voltage 2 Lack of proper ventilation room temperature too high 3 Wrong gauge wire or length of extension cord 1 Ch...

Page 12: ...ey Products with electrical or electronic components is twelve 12 months b Sidchrome and Facom airtools are warranted for two 2 years from the date of purchase excluding normally wearing parts such as vanes gaskets and o rings c Sidchrome and Facom electronic instruments are warranted for six 6 months from the date of purchase d Sidchrome and Facom testing instruments are warranted for twelve 12 m...

Page 13: ...e returned to the place of purchase for assessment by a Stanley Australia distributor or representative You are responsible for returning the product to the place of purchase unless the cost of returning removing or transporting the product is significant in which case you should contact Stanley Australia to make alternative arrangements b You must present proof of purchase when making a warranty ...

Page 14: ...11 NOTES 14 ...

Page 15: ...11 NOTES 15 ...

Page 16: ...ned to the place of purchase for assessment by a Stanley Australia distributor or representative You are responsible for returning the product to the place of purchase unless the cost of returning removing or transporting the product is significant in which case you should contact Stanley Australia to make alternative arrangements b You must present proof of purchase when making a warranty claim c...

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