Boston Whaler 190 Montauk, Owner'S Manual

Page 1: ...190 Montauk Owner s Manual ...

Page 2: ... The mission of Boston Whaler is to provide consumers with the safest highest quality most durable boats in the world ...

Page 3: ...n monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust service your vessel in a well ventilated area and wear gloves or wash your hands frequently when servicing this vessel For more information go to www P65warnings ca gov marine WARNING ...

Page 4: ... to provide you with all the information and assistance that you require Information and assistance is also available at our corporate website www bostonwhaler com On our website you will find information on our entire lineup of Unsinkable Legends as well as a collection of customer resources including parts diagrams maintenance tips and frequently asked questions In addition you can sign up to re...

Page 5: ...our boat in half this only goes to show one thing people whose livelihood and lives depend on boats consistently choose Boston Whaler because of their seaworthiness dependablility and the inherent safety of a hull that won t sink even if severely damaged Boston Whalers are built to last For over 50 years Boston Whaler has strived to make each model better providing you with a safe and fun boating ...

Page 6: ...6 Lifesaving Equipment 1 7 PFD Requirement 1 7 PFD Classification 1 7 Emergency Situations 1 9 TABLE of CONTENTS Medical Emergency 1 9 Water Rescue 1 9 Returning to the victim 1 9 Making contact 1 9 Getting back on board 1 9 Unassisted Reboarding 1 9 Fire 1 9 To lessen the danger of fire 1 10 Flooding Swamping and Capsizing 1 10 Flooding 1 10 Swamping 1 10 Capsizing 1 10 Collision 1 11 Propulsion ...

Page 7: ...on 3 Systems Components Overview Operation Bilge Pump 3 1 Maintenance 3 1 Fuel Oil Spillage 3 1 Fuel System 3 2 Fuel Tank 3 3 Fuel Vent 3 3 Filling the Tank 3 3 Fuel Distribution System 3 3 Static Electricity and the Fuel System 3 3 Ethanol Blended Fuel 3 4 Filling The Tank 3 4 Phase Separation 3 5 Additives 3 5 Fuel Filters 3 5 Maintenance 3 5 Storage 3 5 Starting the Engine 3 6 Prior to Starting...

Page 8: ...ent Gauges 5 6 Powder Coated Surfaces 5 6 Powder Coating Touch UP 5 6 Touch up Procedure 5 7 Canvas Care and Maintenance 5 7 Maintaining a Good Appearance 5 7 On a Regular Basis 5 7 Cleaning stubborn Stains 5 8 Maintaining Zippers and Hardware 5 8 Cleaning Acrylic Windscreen 5 8 Long term Storage Winterization 5 9 Engine 5 9 Fuel System 5 9 After Long Term Storage 5 10 Electrical System 5 10 Batte...

Page 9: ...tory or warranty records on vessels should be requested from the original selling dealer the servicing dealer and or the previous owner where applicable Information regarding open safety recalls is maintained by the United States Coast Guard and can be obtained by visiting uscgboating org Brunswick Corporation registered trademarks Mercury Marine Mercury Racing Optimax Nautic On Skyhook SmartCraft...

Page 10: ...authorized Boston Whaler Dealer authorized Boston Whaler website or any Boston Whaler affiliate and utilized under normal non commercial use Accessory subject to the remedies exclusions and limitations set out below Boston Whaler will repair or replace at its sole discretion any Accessory that is defective in material or workmanship which is reported within one 1 year from the date of sale to the ...

Page 11: ...11 Any Boston Whaler Boat used for commercial purposes which includes but is not limited to any for profit or other revenue generating uses 12 Any representation or implication relating to speed range fuel consumption or estimated performance characteristics 13 Any failure or defect caused by an act of nature resulting in damage cost or expense 14 Any failure or defect arising from a previous repa...

Page 12: ...O THE EXTENT ALLOWED BY LAW NEITHER BOSTON WHALER NOR THE SELLINGDEALER SHALLHAVEANYRESPONSIBILITYFOR LOSS OFTHEBOAT LOSS OFTIME INCONVENIENCE COMMERCIAL LOSS OR CONSEQUENTIAL DAMAGES SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT BE APPLICABLE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO ...

Page 13: ...warranty transfer must be completed within 30 days of purchase Notwithstanding anything in this Limited Manufacturer Warranty to the contrary Boston Whaler reserves the right to reject any warranty transfer request for a Boston Whaler Boat that has been damaged neglected or otherwise previously excluded from warranty MODIFICATIONS SEVERABILITY The terms and conditions contained herein as well as t...

Page 14: ...ting safety You and any other operator of this Boat should take a course in boating and boating safety before operation of this Boat and should be completely familiar with all systems regarding safe operation of this Boat Personal flotation devices should be worn by each passenger in accordance with U S Coast Guard standards and state and federal law World Headquarters 100 Whaler Way Edgewater FL ...

Page 15: ...integral structural components A Structural Hull Defect shall mean a substantial defect in the Boat s Hull which causes the Boat to be unfit or unsafe for general use as a pleasure craft under normal operating conditions 2 Three Year Limited Warranty on Components Manufactured or Installed By Boston Whaler not applicable to 13 Super Sport or 16 Super Sport models Boston Whaler will repair or repla...

Page 16: ...mended maximum horsepower 7 Failure of the owner to use maintain or store the Boat as specified in the Boston Whaler owner s manual and any other failure to provide reasonable care and maintenance Normal wear and tear maintenance items are excluded from warranty coverage including but not limited to filters bulbs batteries bungees wiper blades anchor rope trailer finishes tires brakes bearings and...

Page 17: ... the inspection and any covered repair and the owner shall pay for all related transportation charges and or travel time STATUTE OF LIMITATIONS Without prejudice to your mandatory statutory rights any action for rescission or revocation against Boston Whaler shall be barred unless it is commenced within one 1 year from the date of accrual of such cause of action unless a longer period is prescribe...

Page 18: ...Boston Whaler The invalidity or unenforceability of any one or more of the provisions herein shall not affect the validity and enforceability of the other provisions SAFETY It is your responsibility as well as the responsibility of any other operator of this Boat to be familiar with and observe all local state and federal laws rules and regulations regarding Boating navigation and Boating safety Y...

Page 19: ...repaired or replaced by Boston Whaler Inc OWNER S WARRANTY RESPONSIBILITIES As the spark ignition marine watercraft owner you are responsible for performance of the required maintenance listed in your owner s manual Boston Whaler Inc recommends that you retain all receipts covering maintenance on your SIMW but Boston Whaler Inc cannot deny warranty solely for the lack of receipts As the SIMW owner...

Page 20: ...ror and 7 Investigating a breach or a contravention of a law complying with a subpoena warrant court order or as required or otherwise permitted by law BOSTON WHALER WILL NOT SELLYOUR PERSONAL INFORMATION OR SUBJECT YOU TO TELEMARKETING OR UNSOLICITED E MAIL Safeguards We use security safeguards appropriate to the sensitivity of personal information to protect it from loss or theft as well as proh...

Page 21: ...y U S Power Squadron Canadian Power and Sail Squadrons Red Cross State Boating Offices Yacht Club Contact the Boat U S Foundation at 1 800 336 2628 or go to www boatus com foundation Outside of North America contact your boat dealer and or your governmental boating agency for assistance A comprehensive background in boating can be found in the book Chapman Piloting Seamanship and Small Boat Handli...

Page 22: ...nd servicing of your boat DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes information that is important to know prior to operation and or maintenance but is not hazard related NOTICE DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes hazards or unsafe practices that MAY result in severe persona...

Page 23: ... greater skills than operating a land vehicle Taking a boating course is the best way to prepare for a safe and enjoyable experience on the water Take a Coast Guard U S Power Squadron or equivalent boating safety course Call the Boat U S Foundation at 1 800 336 2628 for information on available courses or go to www boatus com foundation on the internet Get hands on training on how to operate your ...

Page 24: ...omesimpairedbecauseofweather or time of day use navigational lights to ensure other boats can see you In addition if high bow angle causes reduced visibility slow down to allow sufficient time to react if an emergency occurs Boarding Board only one person at a time Never jump into boat Step or climb into cockpit Load gear after you are aboard Carrying gear while boarding can cause you to lose bala...

Page 25: ...wet surfaces WARNING A qualified operator must be in control of the boat at all times Do not operate the boat while under the influence of alcohol or drugs Never operate your boat at speeds which exceed the operator s ability to react if an emergency develops At night turn on the appropriate navigation lights and cruise at a reduced speed that will allow you plenty of time to avoid dangerous situa...

Page 26: ...serviceable condition and not be expired Store all pyrotechnic signals in a well marked waterproof container Additional Recommended equipment for safe operation In addition to the legally mandated equipment the following items are recommended for safe boating First Aid kit Compass Charts Maps Manual bilge pump Visual distress signals GPS or LORAN for day or night use Spare keys Marine VHF radio EP...

Page 27: ... dissipate the amounts of Carbon Monoxide present in enclosed spaces especially when the boat is moored or anchored Proper ventilation must be maintained even during inclement weather to prevent dangerous levels of Carbon Monoxide build up Sleeping aboard a boat will require a working Carbon monoxide detection system preferably in each sleeping quarter DANGER Carbon Monoxide can accumulate in dang...

Page 28: ...oisoning You will get wet and or cold Even strong swimmers can tire quickly in the water and drown due to exhaustion hypothermia or both The buoyancy provided by a personal flotation device PFD will allow the person who has fallen overboard to remain afloat with far less effort and body heat loss extending survival time necessary to find and retrieve them One 1 Coast Guard approved PFD Type I II o...

Page 29: ...st Guard or by your National Boating Law Enforcement Agency The operator is responsible for instructing everyone onboard on their location and use The best precaution is to wear the PFD at all times while on the boat Type III Flotation aid Life vest is designed so that consciouswearerscanturnface up Designed for comfort while engaged in water skiing or other forms of water activities Type IV Throw...

Page 30: ...ratures below 70 21 1 C Emergency Situations 2 Making contact Stop or slow the boat and circle toward the person overboard Never reverse your boat to pick up someone in the water Try to approach heading into the wind or into the waves Keep person overboard constantly in sight When almost alongside stop the engine in gear to prevent propeller windmilling 3 Getting back aboard Try to reach the perso...

Page 31: ...uisher s into the base of the fire If the fire is in an enclosed compartment and you have an automatic extinguisher for the compartment wait 15 min before opening the compartment Have an extinguisher handy in case of a flare up If possible signal for help Radio visual or audible signal should be used as needed You must render assistance to any boater requesting help If fire is out of control grab ...

Page 32: ... date showing the service life which must not be expired Carry three signals for day use and three for night use Some pyrotechnic devices such as red flares meet both day and night use requirements Store pyrotechnic signals in a cool dry location An orange or red watertight container prominently marked DISTRESS SIGNALS is recommended The chances of flooding swamping or capsizing can be reduced by ...

Page 33: ...n imminent danger URGENCY PAN PAN PAN PAN PAN PAN pronounced PAHN PAHN used when a person or vessel is in some jeopardy less than indicated by a MAYDAY call SAFETY SECURITY SECURITY SECURITY pronounced SAY CURE IT AY used for navigational safety or weather warning An emergency situation will be hectic and there will not be time to learn proper radio procedure LEARN WHATTO DO BEFOREYOU NEED TO DO I...

Page 34: ...ns Diving Recognize and respect diving flags Keep at least 100 feet 30 meters away Diver s Flags Fig 1 13 2 RED WHITE BLUE CODE ALPHA FLAG SPORT DIVER S FLAG WHITE If you encounter fog determine your position set a safe course slow down and alert other boats of your presence with a sound signal If a lightning storm approaches the safest action is to dock and disembark If you cannot return to shore...

Page 35: ...vertake a fallen skier who was 60 meters 200 feet in front Ski only in areas where skiing is permitted Observe local restrictions on length of tow line Learn the signals to communicate with a skier The skier is to control the boat through hand signals Figure 1 14 1 Your boat will handle differently while towing a skier Experiment carefully to learn the difference Skiers may start from the shore or...

Page 36: ...rope can cause it to backlash into the cockpit PERSONAL INJURY HAZARD Use transom tow ring only to pull water skiers Unless specified by the manufacturer any other use such as parasailing kite flying towing other boats etc may create too much stress on the tow ring resulting in personal injury and or equipment damage WARNING PROPELLER SAFETY Before starting your boat walk to the stern and look in ...

Page 37: ... current or high winds Passengers and crew may lose balance and the boat may lose steering control Should the operator fall out of the boat at planing speed it may take several seconds for the engine and propeller to stop turning The boat may continue to coast for several hundred feet causing injury to anyone in its path Towed Inflatables Towedinflatabletypes akatubes producetremendous stress on t...

Page 38: ...ntact the person holding the float plan to let them know you are back Distress message capabilities to alert emergency contact s including location heading date and time of incident Theft deterrent against boat and engine theft REFER TO THE OWNER S PACKET FOR COMPLETE INSTRUCTIONS AND WARRANTY INFORMATION Hitting an object in or under the water or boating in dangerous currents can cause serious in...

Page 39: ...severe response DO NOT approach within 100 yards and slow to minimum speed within 500 yards of any U S Naval vessel If you need to pass within 100 yards of a U S Naval vessel for safe passage you must contact the U S Naval vessel or the Coast Guard escort vessel on VHF FM channel 16 America s Waterway Watch In March 2005 the U S Coast Guard officially launched America s Waterway Watch to encourage...

Page 40: ...CE OFF RUN ATTACH LANYARD Operating servicing and maintaining a recreational marine vessel can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust service your vessel in a well ventilated area and wear gloves or wash y...

Page 41: ...LEAR OF EDGES WHEN HATCH IS OPEN 1 2 3 4 5 6 WARNING TOW ARCH 1590140 CAUTION AVOID INJURY BOAT MOVEMENT 1836858 WARNING FUEL HAZARD 2096004 WARNING LEAKING FUEL CANADA OPTION 2175077 WARNING ROTATING PROPELLER 1903624 DANGER CO TRANSOM 1811367 Replacement Part No It is important to replace any damaged or unreadable label Call your Boston Whaler dealer for replacement labels NOTICE WARNING ROTATIN...

Page 42: ...RIMMING OPERATION SINGLE LEVER CONTROL LIFT POINT SLING LOCATION ENGINE START ENGINE STOP FUEL LEVEL WARNING ELECTRICAL HAZARD NO OPEN FLAME NO SMOKING FIRE RISK ROTARY CONTROL WIDTH OF SYMBOL INDICATES INCREASE FRESH WATER GRAY WATER FUEL GENERAL LIFT POINT BILGE PUMP PROPELLER INTERIOR LIGHT RUNNING LIGHTS UNDER POWER ANCHOR LIGHT WINDSHIELD WIPER AND WASHER ANCHOR BATTERY HORN UNLEADED FUEL LEA...

Page 43: ...1 22 190 Montauk Section 1 Safety R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 44: ... This involves foam injection into a closed mold system where the foam expands to fill all voids in the hull When the finished product is pulled from the mold the hull and deck are chemically bonded to form a solid inseparable unit Hull Construction Fig 2 1 1 Hull Identification Number The Hull Identification Number is located on the starboard side of the transom This is the most important identif...

Page 45: ...01 Replacement Part No 2304902 Replacement Part No 2304900 MAXIMUM CAPACITIES 8PERSONS OR LBS 1048 2500 LBS PERSONS MOTOR GEAR H P MOTOR 150 MANUFACTURER MODEL BOSTON WHALER EDGEWATER FL 32141 190 Montauk NATIONAL MARINE MANUFACTURERS ASSN THIS BOAT COMPLIES WITH U S COAST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION DESIGN COMPLIANCE WITH NMMA REQUIREMENTS BELOW IS VERIFIED MFGR ...

Page 46: ... the maximum engine power rating stated on the certification plate Use caution while accelerating Make sure passengers are safely seated in designated areas of the boat and all gear is stowed securely WARNING NOTICE Your 190 Montauk is design category C Certification Design Category A A recreational craft given design category A is considered to be designed for winds that may exceed wind force 8 B...

Page 47: ...and loading of the boat will affect the draft measurements Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry 2 Exceeding this weight will affect the boat s performance DO NOT Exceed the weights listed on the capacity plate Dimensions Clearances Fig 2 4 1 19 4 5 89 m 8 0 2 43 m 13 33 m Swamped Capacity 4 000 lbs 1814 kg Maximu...

Page 48: ...loading or unloading swimmers divers from the swim platform ladder Deck Occupancy Fig 2 5 1 Be aware of your footing while the boat is underway slipping or falling could result in serious injury or death especially if the boat is in motion or in rough seas Keep the accommodation deck clean so if movement is necessary it will be free of obstruction DANGER Passenger Areas Gelcoat surfaces are slippe...

Page 49: ...ane Locations Fig 2 6 1 Recommended Passenger Locations RECOMMENDED SEATING while moored at idle or at speed under 5 mph RECOMMENDED ON PLANE LOCATIONS NEVERallowpassengerstoride in an area i e bow gunnels transom etc that will pose a hazard to themselves or the boat WARNING ...

Page 50: ...er seal annually When the boat is in the water the underwater fittings can be checked for dripping It is recommended that the underwater fittings be removed cleaned and resealed every other year If the through hull fittings need to be replaced it is recommended that an authorized Boston Whaler dealer perform this type of repair Through hull fittings that are improperly installed can cause prematur...

Page 51: ...AFT SEATING P S AFT SEATING REMOVABLE BACKREST P S OPTION ROD HOLDERS 4 P S SWIM PLATFORM W GRAB RAIL AND TELESCOPING SWIM LADDER FUEL FILL DECK PLATE MOTORWELL ACCESS TOW ARCH OPTION TRANSDUCER OPTION ANCHOR LIGHT STOWED DECK ACCESS PLATE PEDESTAL FISHING SEAT BRACKET OPTION LIFTING EYE TROLLING MOTOR PANEL OPTION FOUR STROKE MERCURY ENGINE 1 2 3 4 5 6 7 8 9 10 11 12 Features Fig 2 8 1 Features 1...

Page 52: ...ol Station Features 1 2 3 4 5 6 7 8 9 11 12 13 16 17 18 19 10 THROTTLE GEARSHIFT CONTROL COURTESY LIGHT EMERGENCY ENGINE SHUTDOWN SWITCH AUXILIARY BILGE SWITCH CE OPTION STAINLESS STEEL STEERING WHEEL IGNITION RAYMARINE AXIOM 7 DV 7 SCREEN GPS CHARTPLOTTER FISHFINDER OPTION HORN CONSOLE ROD HOLDERS 4 OPTION 65QT 68 L YETI COOLER W CUSHION BACKREST UPGRADED CONSOLE COOLER OPTION 20 21 14 15 Must se...

Page 53: ...ontauk Section 2 General Information R Control Station Fig 2 10 1 12V ACCESSORY RECEPTACLE USB MP3 INPUT OPTION CONSOLE STORAGE TRAY REMOVABLE BOW NAV LIGHT OPTION Control Station Features Cont d 1 2 3 4 1 2 4 3 ...

Page 54: ... 4 72QT 68 L COOLER W CUSHION BACKREST 65QT 62 L YETI COOLER W CUSHION BACKREST TACKLE DRAWER STORAGE SPLIT BOW RAIL TROLLING MOTOR PANEL ADDITIONAL BATTERIES FOR TROLLING MOTOR Notable Options Fig 2 11 1 Notable Options 1 2 3 4 5 6 7 8 9 Not compatible with sun lounge Not compatible with fishing package Must select fishing package Not compatible with trolling motor panel 1 2 4 5 6 7 8 9 10 13 12 ...

Page 55: ...ons Cont d TEAK SWIM PLATFORM LOW PROFILE STERN RAIL P S TEAK BOARDING STEPS P S LOW PROFILE BOW RAILS P S T TOP W 5 ROD HOLDERS AND STORAGE BAG BOW TOW EYE LIVEWELL W BLUE INTERIOR 1 2 3 4 5 6 7 Must select teak package Deletes standard stern rail Deletes standard bow rail 1 2 3 5 6 7 4 ...

Page 56: ...ical to the safe operation of the boat and boat systems Information displayed by the tachometer gauge includes Engine Break in Time Water Pressure Fuel Flow Temperature Battery Voltage Power Trim Angle Water Pressure Power Trim Angle Digital Tachometer Hour Meter Information displayed by the speedometer gauge includes Clock Temperature Fuel Level Oil Level Traveling Range Fuel Economy Trip Odomete...

Page 57: ...s at idle Reversing at high speeds can cause flooding swamping due to water being pushed over the transom CAUTION Gear Shift Throttle Control Wind and sea currents can change how your boat responds while in motion Understanding your boat and its reactions at speed will make boating for you safer and more enjoyable NOTICE DN UP Gear shift Throttle Fig 2 14 1 POWER TRIM SWITCH THROTTLE ONLY BUTTON 1...

Page 58: ...stment is necessary Loosen the bolt on the underside center of the tab NOTE Make small adjustments at a time If boat turns more easily to the right move the trailing edge of the trim tab to the right If boat turns more easily to the left move the trailing edge of the trim tab to the left Tighten bolt and retest STEERING TRIM TAB REFER TO THE ENGINE MANUFACTURER S MANUAL IN YOUR OWNER S MANUAL PACK...

Page 59: ...GE UNDERNEATH FISHBOX STORAGE BOW ANCHOR LOCKER CONSOLE ACCESS CONSOLE STORAGE TRAY 1 2 3 4 5 6 7 8 9 10 11 PEDESTAL FISHING SEAT OPTION SUN LOUNGE OPTION BOW CUSHION OPTION TACKLE DRAWERS OPTION FIRE EXTINGUISHER POCKET 72QT 68 L COOLER W CUSHION BACKREST OPTION 12 13 3 4 5 1 7 6 8 9 10 11 12 2 13 Fishing package Option not compatible w sun lounge Not compatible w fishing package nor cooler seat ...

Page 60: ... between sunset and sunrise it is necessary to maintain a safe speed and post a lookout It is the responsibility of the operator to ensure that the navigation lights are in good working order and that the proper lighting is shown and not obstructed in its intended arc of visibility This vessel s navigation lights may include an expiration date on the housing If one is located replace light before ...

Page 61: ...ing motor receptacle panel your boat will have a removable bow light See fig 2 10 1 which replaces the standard bow light an additional battery boxes located in the console Trolling Motor Panel Option Fig 2 18 1 Trolling Motor Panel Option 1 2 3 REINFORCED BOW TROLLING MOTOR PLUG TROLLING MOTOR RECEPTACLE 12 VOLT ACCESSORY RECEPTACLE 4 1 2 3 4 Refer to Section 4 Electrical System page 4 3 for addi...

Page 62: ...If it were to break it would snap Back causing injury or damage to everything in its path Bow Tow Eye Option Fig 2 19 1 BOW TOW EYE Towing a disabled boat If possible create a bridle with a line around the hull or superstructure or use spring lines to secure the towed vessel to the towing vessel See below Either of these methods will distribute the load over a wide area Be sure to use fenders or o...

Page 63: ...you will need to keep them clean See page 5 5 of this manual for care and maintenance instructions Do not use bleach or solvents to clean the canvas material Be sure to read and understand the safety rules for recreational activities presented in Section 1 pages 1 13 thru 1 15 of this manual If equipped the tow arch provides for recreational skiing and wakeboarding Ski Tow Arch Option CAUTION DO N...

Page 64: ...peller hub from the outer edge of the 360o that is made by the propeller s blade during a single rotation Propeller Pitch Diameter Fig 2 21 2 PITCH DIAMETER 1 2 1 2 Propeller Assembly Fig 2 21 1 1 2 3 4 5 6 7 8 ENGINE SHAFT FORWARD THRUST WASHER DRIVE SLEEVE INNER HUB BLADE BACK OUTER HUB EXHAUST PASSAGE DIFFUSER RING In general changing to a lower pitch propeller will increase acceleration and lo...

Page 65: ...ler The stern eyes are used as tie down points while trailering the boat The bow and stern eyes may be used only for short term lifting of the boat Long term lifting with bow and stern eyes can cause stress on the fiberglass and gel coat DANGER Use only the lifting points specified Using the cleats for lifting is dangerous and could cause serious injury or death Proper Short Duration lifting Fig 2...

Page 66: ...ited for length and width of the boat If you have a trailer or plan on purchasing a trailer separately there are some points you need to consider such as Having a center roller and keel guards will help provide good support for the keel also provide good fore and aft support Whether you are lifting your boat out of the water for routine maintenance or long term storage consider the following If yo...

Page 67: ... in the first few miles of travel REFER TO THE MANUFACTURER S MANUAL IN YOUR OWNER S MANUALPACKET FOR COMPLETE INSTRUCTIONS INFORMATION AND WARRANTY If you have been in saltwater the single most important maintenance step for disc or drum brakes is to flush them thoroughly with fresh water NOTICE However if the trailer has been idle for an extended period of time or has been frequently submerged i...

Page 68: ...BLE ROLLER WINCH SAFETY CHAIN TRAILER FRAME SIDE LIGHT FENDER W STEPS TAILLIGHT HIDDEN TIE DOWN EYE BUNK ASSEMBLY 2 3 1 6 7 8 13 4 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 17 8 NEVER use a hitch ball and coupler that are not matched CAUTION DO NOT secure the safety chains to the bumper of the tow vehicle CAUTION Trailer description 5 9 10 11 11 18 19 20 17 18 19 Refer to the engine manual i...

Page 69: ...2 26 190 Montauk Section 2 General Information R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 70: ...n the pump strainer depress the lock tabs on both sides of the pump and lift the pump motor If water does not come out of discharge hose 1 Remove the motor module to see if the impeller rotates with the power on 2 Remove any debris that may have accumulated in the nozzle section or strainer base 3 Check hose and connection on hull side for debris and proper connections Fuel Oil Spillage Regulation...

Page 71: ...oper fuel is considered misuse of engine and will void the warranty Follow engine manufacturer s recommendations regarding the types of fuel and oil to use Leaking fuel is a fire and explosion hazard inspect the system regularly Examine fuel tanks and exposed lines for leaks and corrosion Oil and fuel spills can be dangerous and can subject offenders to severe penalties CAUTION NOTICE FUEL GAUGE o...

Page 72: ...the vessel WARNING off the fuel nozzle when the tank is full similar to an automotive fuel system The tank is filled when the fuel fill nozzle has shut itself off the second time The SecureStop automatic fuel shutoff system Fuel Fill Deck Fitting Integrated Check Valve Fill Limit Vent Valve guarantees the boater a clean trouble free fill up Details such as valve design and deck fill nozzle retenti...

Page 73: ...s Shut down the engine motors and fans prior to taking on fuel Any ignition sources should be extinguished before filling the fuel tank Close all ports windows doors and hatches Static electricity can ignite gasoline vapors causing serious injury or death and or destruction of property DANGER Check for leaks in tubing connections and hoses Avoid all forms of ignition when the odor of fuel is notic...

Page 74: ...remedy is to drain the fuel clean and dry the tank completely and refill with a fresh dry load of fuel Fuel Filters Mercury already provides the appropriate level of filtration to protect the engine from debris The addition of another in line filter to the system may create a possible flow restriction that can starve the engine s of fuel It is advisable to carry extra on Example of Phase Separatio...

Page 75: ...UTION NEVER start or operate your engines even momentarily without water circulating through all the cooling water intake holes in the gearcase to prevent damage to the water pump running dry or overheating of the engine Operator should know boating safety safe navigation and boat operating procedures Make sure that the lower unit of the engine is in the water Be sure the emergency engine shutoff ...

Page 76: ...ol handle is in the NEUTRAL position Turn Key to the OFF position Turn the battery switch OFF Press and hold the THROTTLE ONLY button while moving the control handle ahead to the forward position REFER TO THE ENGINE MANUFACTURER S MANUAL IN YOUR OWNER S MANUAL PACKET FOR COMPLETE INSTRUCTIONS Advance the control handle to increase engine RPM NOTE Engine RPM is limited to prevent engine damage To d...

Page 77: ...e livewell system requires periodic inspection of the raw water intake strainer and all hose connections Clean away debris and or tighten hose connections as required Maintenance Operation ATTENTION The seacock must be in the open position when livewell is in use Running the pump dry may cause damage to the unit Livewell Option Fig 3 8 1 1 2 3 LIVEWELL TANK FLOW CONTROL VALVE STANDPIPE DRAIN FILL ...

Page 78: ...ck P S Stereo Option Fig 3 9 1 4 6 5 7 9 8 1 3 2 4 6 5 8 7 1 3 2 USB MP3 INPUT 1 8 MINI STEREO CABLE NOT SUPPLIED SOURCE BUTTON 2 Operating Your Stereo Using Your MP3 Player or USB Device Option The MP3 input on your boat uses a standard 1 8 mini stereo cable not included which can be purchased at any electronic store Insert one end of the stereo cable into your MP3 player and the other end into t...

Page 79: ...e Add a length of chain between the anchor and the nylon line to aid in setting of the anchor The scope is technically defined as the ratio of rode length to the vertical distance from the bow to the sea floor Scope also depends on the type of anchor tides winds sea conditions and type of sea floor the anchor is in Since you want to know how much rode to use when anchoring use this common formula ...

Page 80: ...in and to prevent it from dragging Secure the rode to the bit or cleat to prevent loss of anchor Setting the Anchor Lowering The Anchor NOTICE Anchor light must be on when at anchor or drifting not under power at night or in low visibility Be careful that trailing lines do not foul in the propeller CAUTION NOTICE Before using the anchor be sure the anchor line s bitter end is secured to the eye in...

Page 81: ...3 12 190 Montauk Section 3 Systems Components Overview Operation R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 82: ...ring Normal maintenance should include Coating the terminals with dielectric grease Keeping the battery dry If not using a sealed battery check maintain the water level USE DISTILLED WATER ONLY Removing the battery from the boat during cold weather or long term storage The most life shortening experience for the battery is to be drained to zero charge before recharging When a battery discharges th...

Page 83: ...triking sparks near the battery A battery will explode if a flame or spark ignites the free hydrogen given off during charging ALWAYS disconnect the battery before doing any work or maintenance on the electrical system NEVER turn off the battery switches or disconnect the battery cables while the engines are running CAUTION DC Main Breakers Fig 4 2 1 1 2 MAIN DC BREAKER 25 AMP ELECTRONIC MAIN BREA...

Page 84: ...rrosion resistant marine grade materials and has a moisture proof cap The receptacle is protected by a 10 amp fuse located in the fuse box on the upper aft wall of the console interior Be sure to use accessories that do not exceed the rated capacity of the circuit 10 amps or the breaker will trip NOTICE DO NOT insert a cigarette lighter into this receptacle Damage to the unit system could occur Yo...

Page 85: ...TANT to crimp and heat seal the unused butt connector on your extension cord to avoid damage to your trolling motor system BATTERY 1 BATTERY 2 1 2 4 3 102 6 BLK 101 6 RED 107 6 ORN 100 6 RED 106 6 ORN 40 40 Trolling Motor wiring Option Fig 4 3 2 BATTERY 1 BATTERY 2 1 2 4 3 102 6 BLK 101 6 RED 107 6 ORN 100 6 RED 106 6 ORN 40 40 12V WIRING DIAGRAM 24V WIRING DIAGRAM 1 2 EXTENSION CORD PLUG W 12 COR...

Page 86: ...ates to units built prior to the change BRN ORN SUMP PUMP BRN RED BILGE PUMP UNSWITCHED BRN WHT MACERATOR GRY RUNNING LIGHTS GRY BLK ACC 1 GRY BLU ACC 2 GRY GRN ACC 3 GRY RED AFT MAST ACC 4 GRY WHT ALL ROUND FWD MAST LIGHT ORN REFRIGERATOR or CENTER WIPER ORN BLU HORN ORN BRN STARBOARD WIPER PARK ORN GRN STARBOARD WIPER ORN RED PORT WIPER ORN VIO VACUUM PUMP ORN WHT CENTER WIPER PINK FUEL SENDER R...

Page 87: ...4 6 190 Montauk Section 4 Electrical System R Switch and Breaker Panel Schematic Fig 4 6 1 ...

Page 88: ...4 7 190 Montauk Section 4 Electrical System R Switch and Breaker Panel Schematic Fig 4 7 1 ...

Page 89: ...4 8 190 Montauk Section 4 Electrical System R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 90: ... severe you may need to enlist the services of a professional hull cleaning company Check with your Boston Whaler dealer for recommendationsona compatible rubbingcompound for your boat or a professional hull cleaning company in your area Waxing the Gel Coat Surfaces Waxing is necessary to provide added protection to the gel coat A periodic good cleaning and waxing will also ensure that your boat w...

Page 91: ...ill take some time The effect of osmotic pressure allows water to impregnate below the gel coat and substrate thus forming a blister Bottom Painting There are risks and dangers inherent with the use of paints and solvents Dispose properly of all rags rollers and trays used for painting Follow all the precautions and regulations listed by the manufacturer before and after painting your boats hull D...

Page 92: ... for placement of the tape line WARNING Proper ventilation and capture of the dust created by sanding is essential The dust created by sanding is toxic and should not be breathed A proper fitting respirator must be used DO NOT use a paper filter mask WARNING Bottom paint is designed to resist algae growth which means it has chemicals embedded in the paint that are harmful if ingested Take all nece...

Page 93: ...cturer the wax forms a protective non slick surface which will keep debris from sticking Dirt soot bird droppings and even fish blood will rinse right off The cleaner your stainless trim and fittings can be kept the greater the assurance of optimum corrosion resistance Without proper care even the best stainless steel will corrode Stainless steel is strong and corrosion resistant but still require...

Page 94: ...other hardware designed to prevent contact with dissimilar metals Whenever electrical or electronic changes are made to the boat a qualified marine technician should check aluminum parts for stray currents Make sure all electronic equipment is properly grounded with adequate sized wire Even the finest cleaning powders can scratch or burnish a mill rolled surface On polished finishes rubbing or wip...

Page 95: ...RMATION CONTACT MERCURY MARINE CUSTOMER SERVICE AT 1 920 929 5040 If equipped the T top frame and or tow arch on your boat has been manufactured with a powder coating While most powder coat finishes are tougher and much more flexible than conventional solvent based paints they are about the same hardness as automotive paint so they will scratch To clean a powder coated surface gently wash with a c...

Page 96: ...ight can cause your canvas to degrade over time NOTICE DO NOT use detergents bleach or solvents to clean your canvas Touch up Procedure CLEAN surface of dirt oil grease etc SAND LIGHTLY with 400 grit wet dry abrasive paper REMOVE sanding dust with a lint free cloth dampened with mineral spirits TEMPERATURE of surface and paint must be at room temperature between 70 to 90 degrees is ideal APPLY pai...

Page 97: ...ne carbon tetrachloride fire extinguisher fluid dry cleaning fluid lacquer thinner glass cleaning solution or harsh detergents on acrylic The above substances will attack the surface of the acrylic Rinse windscreen thoroughly with clear water to remove any dust dirt particles salt water or environmental agents before applying cleaning products Use your bare hand with plenty of water to feel and di...

Page 98: ... Internal engine parts can also be affected by rust due to lack of proper lubrication Replace the engine oil and filter running the engine to drain out as much old oil as possible Flush the engine with fresh water using flush muffs or a similar device attached to the raw water pickup Let all water drain from the engine Tank s hoses and fuel pumps should be treated to help prevent the formation of ...

Page 99: ...an be easily removed from the boat such as electronics lines PFDs fenders cushions etc and store at home Avoid Loss When covering your boat it is best to use a frame of either aluminum or wood to keep the cover up This allows air to circulate and discourages water from pooling on the cover Cover NOTICE DO NOT USE a bimini top in lieu of a cover Damage and aging will occur while providing no protec...

Page 100: ...nt available Repeatedly immersing the trailer in water during boat launching can cause a variety of problems Water seeping into the wheel hubs will cause the grease to emulsify and can prematurely corrode the bearings Check with the trailer manufacturer for scheduled maintenance of your trailer Trailer Storage Used antifreeze or any winterization fluids should not be disposed of into sanitary sewe...

Page 101: ...5 12 Section 5 Care Maintenance R 190 Montauk Reinforcement Location Diagram DO NOT attempt to secure equipment in any location other than those that are illustrated CAUTION ...

Page 102: ...5 13 Section 5 Care Maintenance R 190 Montauk MAINTENANCE LOG ENGINE SERVICED DATE HOURS BY MAINTENANCE PERFORMED Fill out the log below after scheduled service or maintenance is performed NOTES ...

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