Boulevard VFLL60SP90LN-1, Installation Instructions Manual

Page 1: ...inity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas su...

Page 2: ...6 Clearances 17 Framing Options 18 19 Adding Nailing Flanges Standoff Brackets 20 22 Utility Installation 23 28 Installation OPTION 1 Clean Face 29 OPTION 1 Clean Face Non Combustible Board Installati...

Page 3: ...ACKAGE Figure 2 5 Carefully remove the bundle from inside the fireplace This bundle contains two center glass supports and the burner deflector glass panels Put the bundle in an out of the way place t...

Page 4: ...in a zero clearance enclosure This means combustible material such as framing lumber can come in contact with the top and side standoff spacers and secured to combustible framing using the framing bra...

Page 5: ...ote Receiver 1 17 Button Switch 2 18 Mounting Bracket 1 19 Wall Plate 1 20 Inner Top Deflector Optional Installation 2 21 Glass Support Center 2 22 Glass Support Side 2 23 Center Reflector Assembly 1...

Page 6: ...to scale Description Quantity Supplied 4 x 1 2 Phillips Screw 4 10 X 1 2 Hex Head Screw 28 8 x 1 1 2 Inch Screw 18 Nailing Flange 8 See Parts Lists on page 46 for replacement parts Do not order batter...

Page 7: ...media should only be placed as shown in Figure 55 7 Do not use rock wool embers or lava rock 8 Avoid the use of decorative or scented candles while the fireplace is in operation Soot may be produced...

Page 8: ...ory set and may not be altered GAS SUPPLY PRESSURES inches water column GAS TYPE MAXIMUM MINIMUM MANIFOLD NAT 10 5 7 0 3 5 LP 13 0 11 0 10 0 HOMEOWNER REFERENCE INFORMATION We recommend that you recor...

Page 9: ...Never place decorative media material on or next to the burner REQUIRED ACCESSORIES PART NUMBER VFLL60 DESCRIPTION DFL601BL Decorative Front Beveled 3 4 inch Black DFL602BL Decorative Front Beveled 1...

Page 10: ...of Materials in a Vertical Tube Furnace at 750C are considered non combustible Install the fireplace out of household traffic and away from furniture and draperies The high temperatures produced by th...

Page 11: ...Get fresh air at once Have fireplace serviced Some people pregnant women persons with heart or lung disease anemia those under the influence of alcohol those at high altitudes are more affected by car...

Page 12: ...can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed...

Page 13: ...ered in the venturi inlet and or is not aligned with the venturi Any misalignment of the burner orifice may be corrected by bending the shutter cap holding the orifice to the inlet of the venturi tube...

Page 14: ...all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfin...

Page 15: ...dth of the firebox opening 60 H The height to the firebox standoffs 18 15 16 K Height from the bottom of the firebox to the gas line opening 3 4 L Depth from the front of the firebox to gas line openi...

Page 16: ...firebox standoffs 18 15 16 K Height from the bottom of the firebox to the gas line opening 3 4 L Depth from the front of the firebox to gas line opening 7 13 16 M Depth from rear of firebox to gas li...

Page 17: ...al provided with the fireplace is larger than required for this installation Material may be trimmed to the proper size Wear eye and breathing protection when cutting non combustible board NOTICE If i...

Page 18: ...vide support to the bottom of the fireplace 2 Refer to Junction Box Wiring Section on pages 27 30 for details on electrical requirements 3 Verify gas and electrical lines are ready for fireplace insta...

Page 19: ...37355 0 0217 Page 19 FRAMING OPTIONS CONT D C C C OPTION 1 OPTION 1 OPTION 1 OPTION 2 OPTION 2 OPTION 2 C C OPTION 1 OPTION 3 OPTION 2 OPTION 3 Figure 18 Framing Dimensions A...

Page 20: ...ith two 10 x 12 screws each in pair of holes closer to the face of the fireplace Leave the nailing flanges flat until after you lift the fireplace into the framing See Figure 24 5 8 BOARD 1 4 BOARD BO...

Page 21: ...top with screws There are holes located in the top of the fireplace for each standoff bracket The holes closer to the front edge of the fireplace are for mounting non combustible board around the ope...

Page 22: ...g above the fireplace as shown in Figure 31 SCREW INTO EACH BRACKET Figure 31 OPTION 1 10b OPTION 2 Secure 6 standoff brackets with drywall screws to the framed opening above the fireplace as shown in...

Page 23: ...eaks by the installer A leak testing solution or soap should be used for testing leaks on all exposed connections After testing is complete all solutions should be cleaned off On unexposed connections...

Page 24: ...gas control to aid in servicing The National Fuel Gas Code requires that a drip leg be installed near the gas inlet See Figure 36 This should consist of a vertical length of pipe tee connected into th...

Page 25: ...GROUND BLACK COVER PLATE SNAP IN RECEPTACLE ACCESS PLATE 120V POWER SUPPLY Figure 38 2 Remove the electrical access cover panel from the left end of the fireplace See Figure 39 Figure 39 3 Snap in th...

Page 26: ...r harness through the bushing Mount the controls and connect the wiring See Figure 43 REMOTE SWITCH COVER PLATE YEL BLACK GRAY EXTENSION WIRE YELLOW EXTENSION WIRE RED BLACK TO FIREPLACE CONTROL HARNE...

Page 27: ...tanding pilot mode to an intermittent pilot mode IPI Mode In the Intermittent Pilot Mode when the fireplace is turned ON it will cause spark to the pilot Light the pilot then allow the burner to light...

Page 28: ...ELECTRONIC CONTROL MODULE WHITE BLUE BLUE WHITE ORANGE GREEN YELLOW BLACK BLACK AC DC POWER ADAPTOR REMOTE RECEIVER ON REMOTE OFF IGNITOR SENSOR RED BLACK EXTENSION HARNESS NOT USED NOT USED Figure 46...

Page 29: ...ace This type of installation will allow for finishing around the fireplace face with high temperature paint See pages 32 33 and 34 for installing the fireplace for installation OPTION 2 Flush Mount S...

Page 30: ...ackets No screws are allowed into the fireplace See Figure 50 Figure 50 2 Place upper non combustible board above fireplace opening to required height and secure with screws in approved area 3 Place s...

Page 31: ...when finishing non combustible panel and drywall joints around fireplace Tile or non combustible materials can be applied on top of the non combustible board and finished wall as their instructions re...

Page 32: ...installation will allow for applying tile marble stone or other non combustible materials over the face of the fireplace cabinet up to the flange opening See pages 29 30 and 31 for installation OPTIO...

Page 33: ...Screws are allowed in framing and top mounting brackets No screws are allowed into the fireplace face See Figure 55 Figure 55 2 Place the non combustible board above fireplace opening to required heig...

Page 34: ...ults when finishing non combustible panel and drywall joints around fireplace Tile or non combustible materials can be applied on top of the non combustible board and finished wall as their instructio...

Page 35: ...ck side of the outdoor kit and the top surface of the fireplace are non combustible zones See Figure 59 Figure 59 3a Figure 60 shows minimum recommended coverage over the face of the outdoor kit This...

Page 36: ...ive Glass options are available in various colors and package sizes Choose the size appropriate for your fireplace See list on page 9 CAUTION To prevent injury use gloves and eye protection while appl...

Page 37: ...ox Carefully angle in the left side of the glass and then slide the glass to the left Settle the glass into the slots by gently lowering it See Figures 64 67 TOP VIEW GLASS PANEL Figure 64 TOP VIEW GL...

Page 38: ...AD BEFORE LIGHTING A This appliance has a pilot which can be lit by hand or by switching the remote receiver switch to the ON position When lighting the pilot follow these instructions exactly B Befor...

Page 39: ...ause the flame sensor to cool When the flame sensor cools the fireplace will shut down Correct Pilot Flame Pattern Figure 68 PILOT FLAME CHARACTERISTICS Flames from the pilot front center of burner as...

Page 40: ...s A Mode Button is provided to Index between the features and a Thermostat Button is used to turn on off or index through thermostat functions See Figures 62 and 63 Blue LCD Display UP DOWN Arrow Butt...

Page 41: ...erify that the power supply AC DC adapter is present and that the batteries inside the remote switch and remote control are fresh and installed with correct polarity Make sure all the connections betw...

Page 42: ...Clean flame sensor and pilot igniter See maintenance homeowner manual Pilot not grounded well Check ground connections Sensor Wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas...

Page 43: ...urner flame Incorrect gas supply or pressure Check gas supply pressure Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude A...

Page 44: ...ailure to use only parts specifically approved with this heater may result in property damage or personal injury 5 12 10 BURNER ASSEMBLY WALL PANEL ASSEMBLY 2 3 17 18 14 13 21 23 22 20 22 19 16 15 40...

Page 45: ...x Cover A Also requires R11597 and R11598 B Also requires R1978 INDEX NO PART NO VFLL60SP DESCRIPTION 1 36787 Standoff Bracket 6 Required 2 36774 Non Combustible Board Top 2 Required 3 36825 Non Combu...

Page 46: ...Page 46 37355 0 0217 Date Dealer Name Service Technician Name Service Performed Notes SERVICE TECHNICIAN NOTES...

Page 47: ...se and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model...

Page 48: ...rols Thermostats Accessories and Parts Should any remote control thermostat accessory or other part fail because of defective workmanship within one year from the date of purchase Empire will repair o...