Boumatic Xcalibur, Operator'S Manual

Page 1: ...9e1048 Operator Manual 9e1037 XcaliburTM Crowd Gate www boumatic com G e n t l y Quickly and Com p l e t e l y 05 2016...

Page 2: ...L DANGERS INVOLVED IN DECOMMISSIONING 20 7 4 FINAL DECOMMISSIONING DISPOSAL 20 3 1 OPERATION AND HANDLING 12 3 2 HYDRAULIC DIAGRAM 14 3 3 ELECTRICAL CONTROL CABINET 14 4 SERVICE AND MAINTENANCE 5 TROU...

Page 3: ...Page 3 9e1048 8 17 ELECTRICAL DRIVE 230 400V 28 8 18 CHAINWHEELT 15 28 8 19 HYDRAULICS 28 8 20 HYDRAULIC CYLINDER 29 8 21 MANURE SCRAPER 29 8 22 RUBBER 30 8 23 SYNTHETICWHEEL 30 8 24 CONTROL BOX 31...

Page 4: ...uthorization from BouMatic 1 1 MANUFACTURER S ADDRESS 1 2 CUSTOMER SERVICE If necessary please contact your nearest authorized dealer 1 3 GUIDELINES LAWS STANDARDS BouMatic Gascoigne Melotte Sprl Rue...

Page 5: ...tic Gascoigne Melotte Sprl Rue Jules Melotte 31 4350 Remicourt Belgium Declares under its sole responsibility that the Crowd Gate XcaliburTM has been manufactured in conformity with the provisions of...

Page 6: ...milk quality and therefore milking results When replacing parts only use genuine BouMatic spare parts Recommended settings are only valid in conjunction with genuine BouMatic products The conscientio...

Page 7: ...maintenance and service personnel A full set of legible instructions must always be kept near the product Anyone having to work on the product must have the possibility to look into the instructions...

Page 8: ...ting instructions of the manufacturer Observe noise protection measures Do not stand underneath suspended loads Always keep control cabinets all power supply units and electrical control units closed...

Page 9: ...ition special qualifications are required for the following activities Transportation Handling Maintenance Cleaning Installation Start up Service Troubleshooting Repairs Deviation from these instructi...

Page 10: ...y when illegible or lost 2 6 PACKAGING MATERIALS Packaging materials must be disposed of in accordance with applicable local regulations BouMatic equipment and components are designed exclusively for...

Page 11: ...hen the crowd gate is in use No children or unauthorized people are allowed in the milking parlor Keep hands or loose sleeves away from moving parts such as the drive frames and the rotating fence whe...

Page 12: ...r injure animals with the crowd gate The manufacturer supplier shall not be liable for any damage arising from such use The risk and responsibility lie solely with the user The hydraulic power pack pr...

Page 13: ...the second group of cows and the cycle is repeated Optional manure scraper After the last group of cows has entered the milking parlor an employee runs the crowd gate with the fence down back to the r...

Page 14: ...th sides of the drive frame When the crowd gate approaches the start or end positions the sensor receives a signal to stop Two sensors are positioned on the center frame to prevent the cows from getti...

Page 15: ...ylinders must be inspected for leakage along the gasket s near the shaft If necessary gaskets should be re placed preventively Also look for damage to the shaft scratches and wear Also inspect the att...

Page 16: ...t moving forwards Move the crowd gate downwards and try again If there is no response contact your dealer Check if there is no cow blocking the crowd gate The drive unit is not working Move the crowd...

Page 17: ...POWER SUPPLY AND 24VDC SUPPLY Page Draw no Date XCALIBUR TM CROWD GATE POWER SUPPLY AND 24VDC SUPPLY 9 4 Power 3 x 230 V AC 1 PE 3 7 9 1 9 7 9 6833 9 9 125 203 7 5 48 1 219 5725 6 8 0 a 0 9 3 25 5 5...

Page 18: ...e 24VDC CONTROLS 9 9 0 9 25 5 6 0 9 5 9 56 0 9 83 5 6 8 0 9 2 1 5 6 6 1625 1 6 7 25 5 6 0 9 6 1625 1 6 7 5 9 56 0 9 6 1625 7 83 0 9 6 1625 7 2 1 0 9 2 1 5 6 9 9 XCALIBUR TM CROWD GATE Page SBX OP 6 2...

Page 19: ...e1048 9 9 6 7 2 6 6 67 57 1 21 7 216 6 7 2 6 25 5 6 5 9 56 6 8 83 5 6 1 6 2 1 5 6 6 7 2 6 6 67 57 1 21 7 216 6 7 2 6 25 5 6 5 9 56 6 83 5 6 1 6 2 1 5 6 9 9 XCALIBUR TM CROWD GATE 24VDC CONTROLS Page S...

Page 20: ...through in the order specified First of all make the operating area for decommissioning completely safe Make sure that operating supplies are disposed of without harming the environment Also read the...

Page 21: ...ING AND PARTS LIST 8 1 SPARE PARTS RAIL 7 6 3 57 6 5 5 1 3 57 21 7 1127 25 5 6 3 5 7 WHP 3DUW 1R HVFULSWLRQ RQJ LQN KDLQ RQJ LQN KDLQOLQN 6HW RI 6SULQJ LVNV DEOH KDLQ PP 8 2 LONG LINK CHAIN 212B RQJ L...

Page 22: ...048 8 3 LONG LINK CHAIN LINK 212B RQJ LQN KDLQOLQN 8 4 SET OF SPRING DISKS 6HW RI 6SULQJ LVNV 6HW RI 6SULQJ LVNV 8 5 CABLE CHAIN DEOH KDLQ SHU PHWHU DEOH KDLQ SHU PHWHU DEOH KDLQ PP LQFOXGLQJ EHJLQ DQ...

Page 23: ...7 6 3 57 6 5 5 1 3 57 21 7 1127 25 5 6 3 5 7 WHP 3DUW 1R HVFULSWLRQ OHFWULFDO RQWURO R 66 ULYH OH PP 2YDO ODQJH HDULQJ LW KDLQZKHHO 7 LW ULYH KHHO LW QGXFWLYH 6HQVRU PP OHFWULFDO RQWURO R KRUL RQWDO L...

Page 24: ...1048 8 7 DRIVE AXLE ULYH OH 66 ULYH OH PP 8 8 OVAL FLANGE BEARING 2YDO ODQJH HDULQJ LW 2YDO ODQJH HDULQJ LW LQFOXGLQJ EROWV DQG QXWV 8 9 CHAIN WHEEL T 19 KDLQZKHHO 7 LW KDLQZKHHO 7 LW LQFOXGLQJ EROW D...

Page 25: ...Page 25 9e1048 8 10 DRIVE WHEEL ULYH KHHO LW ULYH KHHO LW LQFOXGLQJ D OH EHDULQJV EROW DQG JUHDVH QLSSOH 8 11 INDUCTIVE SENSOR QGXFWLYH 6HQVRU PP LQFOXGLQJ ZDVKHU DQG QXWV...

Page 26: ...5 1 3 57 21 7 1127 25 5 6 3 5 7 WHP 3DUW 1R HVFULSWLRQ 66 ULYH OH PP KDLQ WKHHO 7 LW 2YDO ODQJH HDULQJ LW 6 QWKHWLF OH HDULQJ LW KDLQ LW OHFWULFDO ULYH 9 KDLQ WKHHO 7 LW GUDXOLF 033 QGXFWLYH 6HQVRU PP...

Page 27: ...L T 17 KDLQZKHHO 7 LW KDLQZKHHO 7 LW LQFOXGLQJ 6OHHYH XVVHW DQG 6HW VFUHZV 8 15 SYNTHETIC AXLE BEARING 6 QWK OH HDULQJ 6 QWKHWLF ULYH OH HDULQJ LW LQFOXGLQJ EROWV DQG ORFNLQJQXWV 8 16 CHAIN 212B KDLQ...

Page 28: ...E 230 400 V OHFWULFDO ULYH 9 OHFWULFDO ULYH 9 LQFOXGLQJ EROWV ZDVKHUV DQG QXWV 8 18 CHAIN WHEEL T 15 KDLQZKHHO 7 LW KDLQZKHHO 7 LW LQFOXGLQJ VOHHYH DQG VHW VFUHZV 8 19 HYDRAULICS GUDXOLF 033 GUDXOLF 0...

Page 29: ...CYLINDER GUDXOLF OLQGHU GUDXOLF OLQGHU LQFOXGLQJ JUHDV QLSSOHV DQG K GUDXOLF ILWWLQJ 8 21 MANURE SCRAPER 3DUWV 0DQXUH 6FUDSHU 7 6 3 57 6 5 5 1 3 57 21 7 1127 25 5 6 3 5 7 WHP 3DUW 1R HVFULSWLRQ 5XEEH...

Page 30: ...Page 30 9e1048 8 22 RUBBER 5XEE 6FUDSHU PP 5XEEHU 6FUDSHU PP VWDQGDUG OHQJWK PP 8 23 SYNTHETIC WHEEL 6 QWK KHHO LW 6 QWKHWLF KHHO PP LW LQFOXGLQJ EROW DQG ORFNLQJQXW...

Page 31: ...Page 31 9e1048 8 24 CONTROL BOX Relay Power Supply c...

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