Service Manual 04/2010 Rev.B
100
shown on the manometer must be within 25
Bar (350 PSI).
If the pressure shown by the manometer is
higher than 25 Bar (350 PSI) remove the
cabinet-tool holder cabinet (
6.1 Fig.133 for
King 5600 and Fig.134 for King 5600R).
IMPORTANT!
VERY OFTEN THERE ARE WASHERS
BETWEEN TOOL HOLDERS AND THEIR
CABINETS SUPPORT. THEY MUST BE
PLACED IN THE SAME ORIGINAL POSITION.
Perform again a complete movement to the
left and verify again the pressure: if it is still
higher than 25 Bar (350 PSI), the cylinder
must be replaced. If the pressure shown by
the manometer is within this pressure, adjust
the hook registration
7.9.
In case of oil leaking move to the left and to
the right the tool holder cylinder ‘till end of
stroke and verify if there are oil leaking or
mechanical breakages.
TO REPLACE THE TOOL HOLDER CYLINDER:
Close the piston.
Turn off the machine.
Remove the oil hoses protection (
6.1
Fig.129).
Remove the manometer from the steel oil
hose.
Remove the 3 screws that lock the cylinder on
the saddle (Fig.216).
IMPORTANT!
VERY OFTEN THERE ARE WASHERS
BETWEEN CYLINDER AND SADDLE
SUPPORT. THEY MUST BE PLACED IN THE
SAME ORIGINAL POSITION (FIG.216).
Fig.216
Push out the defective cylinder a little bit by
using the rubber hammer only in order to
remove the oil hose (Fig.217).
WHEN REMOVING THE TOOL
HOLDER CYLINDER PAY
EXTRA CARE TO AVOID
FINGERS CRUSHING.
Fig.217
Remove the defective cylinder.
Install the new cylinder.
Install the oil hose (Fig.217).
Fit the cylinder on the saddle by using loctite
on the screws and placing the shims in the
original position.
Install the steel oil hose.
Turn on the machine.
Open and close the cylinder to verify if there is
any oil leaking.
Turn off the machine
Mount the oil hoses protections (
6.1
Fig.129).
Mount the cabinet-tool holder.
Turn on the machine.
Check if the tool holder is moving normally.
Check the hydraulic oil level
6.2.
6.18 TOOL HOLDER CYLINDER
SEALS: CHECK AND REPLACEMENT
:
1h
:
End wrenches 19,22,24 and 30mm, 8mm
Allen wrenches, rubber hammers, calliper
wrench, manometer, hydraulic containers oil.
L
:
Defective chuck cylinder seals may cause
the following malfunctions:
1. Slow or locked tool holder movement.
2. Oil leaking from welding.
TO CHECK THE CYLINDER SEALS:
Check if there is oil leaking or if there is a slow
tool holder movement by following
6.16.
TO REPLACE THE CYLINDER SEALS:
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
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Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
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Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...
