Service Manual 04/2010 Rev.B
104
Lock the screw #5 (Fig.226) FIRMLY by
loctite.
Lift up the hook and install the spring.
Lower the hook all way down.
Turn off the machine.
Install the safety rod #3 (Fig.222).
Install the nut #4 (Fig.222).
Install the nut #2 (Fig.222).
Tighten manually nuts #2 and #4 (Fig.222)
keeping the safety rod machined section
towards the safety switch.
Install the safety switch and leave its nuts
free.
Turn on the machine.
Lift up the tool holder arm ‘till to have the
machined section working on the safety switch
wheel.
Regulate the switch in order to have its wheel
as closest as possible to the machined safety
rod but leaving it free (
5.21 Fig.117).
Lock the switch nuts
FIRMLY.
Turn on the machine.
Lower the hook ‘till end of stroke.
Turn off the machine.
Leave 2mm of clearance between switch and
safety rod (Fig.230) by adjusting the nuts #2
and #4 (Fig.222).
Fig.230
Lock the nuts #2 and #4 FIRMLY by loctite.
Turn on the machine.
Check if the safety device works properly.
Turn the machine off.
Install the safety switch cover.
Make a new 3mm hole on the piston head
through the previous one on the safety rod.
Insert the pin #1 (Fig.222).
Mount the hook protection.
Check the hydraulic oil level
6.2.
Check if the machine works fine.
6.20 KING 5600R ROBOTIC CYLINDER
SEALS: CHECK AND REPLACEMENT
:
2h
:
End wrenches of 22, 4 Allen wrench, calliper
wrench, rubber hammers, manometer, green
loctite, hydraulic containers oil.
L
:
Defective chuck cylinder may cause the
following malfunctions:
3. Slow or locked tool holder movement.
4. Oil leaking from welding.
TO CHECK THE SEALS:
IMPORTANT!
WHEN THE CYLINDER NEEDS TO BE OPENED
THE REPLACEMENT OF WHOLE SET OF
SEALS IS HARDLY SUGGESTED.
Check the cylinder seals following
6.18.
TO REPLACE THE SEALS:
VERY IMPORTANT!
THIS OPERATION DOES NOT REQUIRE THE
DISMOUNTING OF THE WHOLE SAFETY
DEVICE AS REQUIRED FOR THE CYLINDER
REPLACEMENT.
Remove the cylinder from the hook
6.18.
Open completely the cylinder.
Turn the machine off.
Remove the ring nut.
Take off the piston rod from the cylinder liner
together with safety rod.
Replace all cylinder seals
6.11.
Insert the piston into the cylinder liner and the
safety rod in its hose.
Tighten the ring nut FIRMLY
6.11.
Mount the cylinder on the hook
6.18.
Check if the machine works fine.
Check the hydraulic oil level
6.2.
7.0 MECHANICAL SECTION
The mechanical section is mainly connected to
the saddle and to the tool holder arm regulations.
Usually this parts do not require the replacement
and in any case their replacement is required after
years of intensive working.
7.1 SADDLE: CHECK AND
ADJUSTMENT
:
1h
:
End wrenches 10,17, 19 and 24mm, allen
wrench 6mm, manometer, Wrench adjustment
of saddle clearance, Tool for removal of
cylinder pin.
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
Page 30: ...Service Manual 04 2010 Rev B 30 Fig 37...
Page 31: ...Service Manual 04 2010 Rev B 31 Fig 38...
Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
Page 35: ...Service Manual 04 2010 Rev B 35 Fig 42...
Page 36: ...Service Manual 04 2010 Rev B 36 Fig 43...
Page 37: ...Service Manual 04 2010 Rev B 37 Fig 44...
Page 38: ...Service Manual 04 2010 Rev B 38 Fig 45...
Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...
