Service Manual 04/2010 Rev.B
54
Check if the fuses F2 and F3 are fine (
5.6).
Check if the coil of minimum tension is fine.
Check if the hydraulic motor is fine (
5.7).
TO REPLACE THE CIRCUIT BRAKER:
Disconnect power supply.
Remove all wires from the breaker.
IMPORTANT!
MARK THE WIRES PROPERLY FOR AN EASY
AND SAFE INSTALLATION.
Pull downward the tab and lift the breaker up
for its removing.
Install the new breaker .
Connect all wires
FIRMLY.
Regulate the breaker by turning the wheel #1
(Fig.68) according the amperage printed on
the label of the pump motor.
Fig.68
IMPORTANT!
AT THE END OF THE OPERATION CHECK THE
ROTATION WAY OF THE HYDRAULIC MOTOR:
IF IT IS WRONG REVERSE ONLY THE
BRAKER WIRES OTHERWISE THE CHUCK
MOTOR WILL TURN WRONGLY.
5.4 HYDRAULIC MOTOR CABLE:
CHECK AND REPLACEMENT
:
1h
: Medium screwdriver, medium cross
screwdriver, 7mm tube type wrench, socket
head screw 6mm, end wrench 13mm,
multimeter, pliers.
L
: Defective cable may cause the following
malfunction:
1. Low motor and hydraulic power.
2. Circuit breaker shutting off.
3. Noisy
motor.
4. Motor damaging (burning).
TO CHECK THE CABLE:
Disconnect power supply.
Open the electric box (
5.0).
Disconnect the motor wires from circuit
breaker Q2.
Remove the motor terminals cover and
remove all wires from terminals.
Select the multimeter in Ohm and check if
there is continuity between ends of each wire.
TO REPLACE THE CABLE:
Release cable strain relief on the electric box
and on the motor.
Take the wrong cable away.
Insert the new cable through the strain relief.
IMPORTANT! : USE ONLY APPROVED CABLE
AND GROUND WIRE MUST BE LONGER THAN
THE OTHER ONES.
NOTE:
Before connecting the wires ends, tighten
all terminals nuts on the motor.
Fix new fastons on inside cable ends and
connect them to the motor and breaker
terminals.
Check the rotation way of the motor: If it is
wrong reverse only two motor wires otherwise
the chuck motor will turn wrongly.
Mount the motor terminals cover.
IMPORTANT: WHEN REMOUNTING THE
MOTOR TERMINALS COVER BE CAREFUL
NOT TO CRUSH WIRES.
5.5 HYDRAULIC MOTOR: CHECK AND
REPLACEMENT
:
1h
: End wrench 13mm, 7mm tube type wrench,
13mm long tube type wrench (Fig.10),
medium standard screwdriver, medium cross
screwdriver, socket head screw 6 and 3mm,
multimeter, amperometic pliers, rubber
hammer, calliper.
L
: Defective hydraulic motor may cause the
following malfunction:
1. Turning the switch on the hydraulic motor
does not run at all.
2. Motor stops when high hydraulic pressure is
required.
3. Circuit breaker shutting off.
4. Motor
noisy.
5. Turning the switch on the motor turns but the
machine does not make any hydraulic
movements.
IMPORTANT!
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
Page 30: ...Service Manual 04 2010 Rev B 30 Fig 37...
Page 31: ...Service Manual 04 2010 Rev B 31 Fig 38...
Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
Page 35: ...Service Manual 04 2010 Rev B 35 Fig 42...
Page 36: ...Service Manual 04 2010 Rev B 36 Fig 43...
Page 37: ...Service Manual 04 2010 Rev B 37 Fig 44...
Page 38: ...Service Manual 04 2010 Rev B 38 Fig 45...
Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...
