Service Manual 04/2010 Rev.B
90
Mount the washers and the screw of Fig.177.
Open and close the cylinder to verify if it is
working fine.
Mount the oil hoses protection (
6.1 Fig.129).
Make the hydraulic oil level (
6.2).
6.10 KING 5600R SADDLE CYLINDER:
CHECK AND REPLACEMENT
:
1h30’
:
End wrenches 13,19 and 27mm, Allen
wrench of 8mm, 8 and 13mm tube type
wrenches, pliers, medium cross screwdriver,
steel and rubber hammer, pliers, hydraulic oil
container, loctite, sylicon.
L
:
Defective cylinder may cause the following
malfunctions:
1. Oil leaking from welding.
2. Mechanical
breakage.
NOTE: THE REPLACEMENT OF THE WHOLE
CYLINDER IS ONLY SUGGESTED IN CASE OF
MECHANICAL DEFECTS.
TO CHECK THE CYLINDER:
Remove the cylinder protection (
6.1
Fig.127)
Switch the machine on.
Move to the left and to the right the saddle ‘till
end of strokes and verify if there are oil
leaking or mechanical breakages.
TO REPLACE THE CYLINDER:
Close the saddle cylinder ‘till end of stroke.
Remove the hose plastic separators (Fig.184).
Fig.184
Turn on the machine.
Open the saddle ‘till end of stroke.
Turn off the machine.
Remove the screw and the washers shown in
6.9 Fig.177.
Remove the locking plate
6.9 Fig.178.
Remove the pin by using the tool for removal
of cylinder pin (Fig.185).
Fig.185
Turn on the machine.
Close the cylinder ‘till end of stroke.
Turn off the machine.
Remove the coil valve cover (
5.23 Fig.122).
Press the coil valve to unload the hydraulic
pressure in the circuit
5.13 Fig.93).
Remove the hose protection
6.1 Fig.127.
Loose the nut #1 (Fig.186).
Tighten the screw #2 ‘till have it free from the
cabinet (Fig.186).
Unscrew the screw #3 and #4 to remove the
cylinder supports (Fig.).
Fig.186
NOTE: VERY OFTEN THERE ARE ONE OR
MORE SHIMS BETWEEN SUPPORT #4
(FIG.186) AND CABINET. THESE SHIMS MUST
INSTALLED AGAIN DURING THE MOUNTING
OPERATION.
Remove the short oil hose from the hydraulic
assy.
Remove the oil hose #A (Fig.187)
Summary of Contents for KING 5600
Page 9: ...Service Manual 04 2010 Rev B 9 3 1 ELECTRIC DIAGRAM FOR CE PROVED KING 5600 Fig 16...
Page 10: ...Service Manual 04 2010 Rev B 10 Fig 17...
Page 11: ...Service Manual 04 2010 Rev B 11 Fig 18...
Page 12: ...Service Manual 04 2010 Rev B 12 Fig 19...
Page 13: ...Service Manual 04 2010 Rev B 13 Fig 20...
Page 14: ...Service Manual 04 2010 Rev B 14 Fig 21...
Page 15: ...Service Manual 04 2010 Rev B 15 Fig 22...
Page 16: ...Service Manual 04 2010 Rev B 16 Fig 23...
Page 17: ...Service Manual 04 2010 Rev B 17 3 2 ELECTRIC DIAGRAM FOR KING SUPPLIED AT 200V 3PH 60Hz Fig 24...
Page 18: ...Service Manual 04 2010 Rev B 18 Fig 25...
Page 19: ...Service Manual 04 2010 Rev B 19 Fig 26...
Page 20: ...Service Manual 04 2010 Rev B 20 Fig 27...
Page 21: ...Service Manual 04 2010 Rev B 21 Fig 28...
Page 22: ...Service Manual 04 2010 Rev B 22 Fig 29...
Page 23: ...Service Manual 04 2010 Rev B 23 Fig 30...
Page 24: ...Service Manual 04 2010 Rev B 24 Fig 31...
Page 25: ...Service Manual 04 2010 Rev B 25 3 3 ELECTRIC DIAGRAM FOR CE APPROVED KING 5600R Fig 32...
Page 26: ...Service Manual 04 2010 Rev B 26 Fig 33...
Page 27: ...Service Manual 04 2010 Rev B 27 Fig 34...
Page 28: ...Service Manual 04 2010 Rev B 28 Fig 35...
Page 29: ...Service Manual 04 2010 Rev B 29 Fig 36...
Page 30: ...Service Manual 04 2010 Rev B 30 Fig 37...
Page 31: ...Service Manual 04 2010 Rev B 31 Fig 38...
Page 32: ...Service Manual 04 2010 Rev B 32 Fig 39...
Page 34: ...Service Manual 04 2010 Rev B 34 Fig 41...
Page 35: ...Service Manual 04 2010 Rev B 35 Fig 42...
Page 36: ...Service Manual 04 2010 Rev B 36 Fig 43...
Page 37: ...Service Manual 04 2010 Rev B 37 Fig 44...
Page 38: ...Service Manual 04 2010 Rev B 38 Fig 45...
Page 39: ...Service Manual 04 2010 Rev B 39 Fig 46...
Page 40: ...Service Manual 04 2010 Rev B 40 Fig 47...
Page 41: ...Service Manual 04 2010 Rev B 41 3 5 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600 Fig 48...
Page 42: ...Service Manual 04 2010 Rev B 42 Fig 49...
Page 43: ...Service Manual 04 2010 Rev B 43 3 6HYDRAULIC DIAGRAM FOR KING 5600 Fig 50...
Page 44: ...Service Manual 04 2010 Rev B 44 Fig 51...
Page 45: ...Service Manual 04 2010 Rev B 45 3 7 HYDRAULIC DIAGRAM FOR CE APPROVED KING 5600R Fig 52...
Page 46: ...Service Manual 04 2010 Rev B 46 Fig 53...
Page 47: ...Service Manual 04 2010 Rev B 47 3 8 HYDRAULIC DIAGRAM FOR MACHINE NON CE KING 5600R Fig 54...
Page 48: ...Service Manual 04 2010 Rev B 48 Fig 55...
Page 138: ...Service Manual 04 2010 Rev B 138 BLANK PAGE...
