BPC PowerPro HP300 Series, User Manual

Page 1: ...PowerPro HP 300 SERIES HP310 10 k VA HP320 20 k VA HP330 30 kVA ...

Page 2: ...1 Security 19 3 1 2 Redundancy 19 3 1 3 Power Increment 19 3 2 Parallel Operation Modes 19 3 2 1 Symetric Parallel Mode 19 3 2 2 Redundant Parallel Mode 20 3 2 3 Hot Standby Mode 21 3 3 Parallel Operation Mode Fault Codes 21 3 4 Parallel System Accessories 22 IV OPERATING INSTRUCTIONS 24 4 1 Introduction 24 4 2 Procedure For Switching The UPS To Power The Load From a Power Off Condition 24 4 3 Pro...

Page 3: ... SERVICE 33 6 1 Maintenance 33 6 2 Troubleshooting 33 6 3 Storage 33 VII REMOTE MONITORING AND CONTROL 34 7 1 Using Serial Port 34 7 2 Serial Communication Cable 34 7 3 Modem Connection 35 7 3 1 Hardware Configuration 35 7 3 2 Functioning Principle 35 7 3 3 SMART Modem Programming PC modem 35 7 3 4 DUMB Modem Programming 35 7 3 5 DUMB Modem UPS Connection Cable 36 7 4 Dry Contact Interface Connect...

Page 4: ...parts inside refer servicing to qualified service personnel The output may be energized when the unit is not connected to a mains supply Risk of electric shock hazardous live parts inside this unit are energized from the battery supply even when the input AC power is connected Turn OFF the UPS before installing a computer interface signal cable Reconnect the power cord only after signaling interco...

Page 5: ...es Increased noise rejection By rectifying the input AC power to DC power and then converting it back to AC any electrical noise present on the input mains supply line is effectively isolated from the UPS output therefore the critical load sees only clean power Features Parallel mode operation up to 2 UPS 1 redundant On line technology with pure sine wave output PWM and IGBT technology 3 Microproc...

Page 6: ...ailable You can observe the UPS status and parameters without using a computer at a remote location up to 200 meters away via RS485 interface Up to 5 remote monitoring panel connection is possible oUPS Port Sharer up to 24 server is available 1 2 Design Concept S1 Inverter input power switch S2 Static by pass input power switch S3 Maintenance by pass power switch S4 UPS power out switch S5 Battery...

Page 7: ...or troubleshooting The load is unprotected against mains power supply aberrations or failure when it is connected to either the static by pass or maintenance by pass supply BATTERY CIRCUIT BREAKER At 10 15 20 30 kVA models battery circuit breaker is optional if distance is long between UPS and battery group you must install this circuit breaker There is a fuse loadbreak switch externally mounted b...

Page 8: ...gures 1 1 2 3 4 In the figure 1 2 external split by pass block diagram is given Optionally the static and mechanic by pass line can be connect to a different 3 phase AC source other UPS etc and the rectifier input is connected to generator or mains voltage If there is no other power supply static and mechanic by pass line input S2 and the rectifier input connections will be connect to each other S...

Page 9: ...emale RS232 Communication Port DB9 Female Dry Relay Output Contacts Parallel System Current Samples Socket DB15 Female Figure 1 3 a 10 15 20 kVA Power Switch Location Battery Circuit Breaker Input Emergency Stop Line Failure Relay Battery Low Relay By Pass Relay BATT BATT ...

Page 10: ...B25 Female RS232 Communication Port DB9 Female Dry Relay Output Contacts Parallel System Current Samples Socket DB15 Female Figure 1 3 b 30 kVA Power Switch Location Battery Circuit Breaker Input Emergency Stop Line Failure Relay Battery Low Relay By Pass Relay BATT ...

Page 11: ...400 Vac 3 phase N Voltage regulation tolerance 1 Nominal Output frequency 50 Hz Output frequency tolerance line syncron 2 Output frequency tolerance free running 0 2 Efficiency 100 Load 90 Load Crest Factor 3 1 Total Harmonic Distortion THD 3 Overload 125 load 10 min 150 load 1 min BATTERY Number of 30 Run time Optional Float charge voltage 405 Vdc End of charge voltage 300 Vdc Boost charge availa...

Page 12: ...e and load is connected to mains voltage L5 If lamp is lit mechanical bypass switch is on L6 If lamp is lit inverter feeds the load L7 If lamp is lit S4 power output switch 1 on position There are 5 function keys on front panel these are ENTER UP DOWN PLUS and MINUS UP and DOWN keys help moving on menus PLUS and MINUS keys select options ENTER key means the selected option or menu is valid NOTE AL...

Page 13: ...board Please Check 3 UPS input fuses blowned A11 HIGH TEMPER Over temperature inverter or rectifier section Possible Causes 1 Overload for inverter 2 Over temperature 3 Fan failure or durty air inlets 4 Bad UPS settling There is not vantilation area A12 IGBT FAILURE Inverter output system failure Possible Causes 1 Overload 2 Short circuit 3 UPS is out of order Call service A13 OUTPUT LOW Inverter ...

Page 14: ...equency is not correct A40 CANT FIND PR One of parallel modes is selected but there is no parallel control board on UPS Change mode from settings menu A41 P BAL FAILURE In parallel operation current sharing is not okay A42 BATTERY TEST Performing battery test A43 P SYNC FAIL In parallel system SLAVE UPS is not synchronized to MASTER UPS A44 BT OPERATION UPS is operating from batteries Possible Cau...

Page 15: ...ller decide to stop system for restart user must be turn off S1 inverter input switch and turn on again WARNING STATUS Some events recorded to log event file stays on LCD PANEL but UPS continues to work these messages named as warning messages user can clear this messages by pressing ENTER key for 3 seconds These are A20 Boost charge alert A6 Charger fault A18 Batt capacity low Shutdown Messages H...

Page 16: ...enu LD output load percentage OPV output voltages FREQU output frequency IPV input voltages BYP bypass source voltages BATT battery voltage and current etc SAMPLE menu selection If you want to go measures menu use UPS and DOWN keys find MEASURES MENU press ENTER key now you can move on measures menu subitems by UP and DOWN keys At the end of sub menus ENTER EXIT is located during this message if y...

Page 17: ...0000 VA Output power of the UPS VERSION MC1XX Version of UPS FREQUENCY PLL XTAL Frequency generation mode ENTER EXIT Exit from submenu PASSWORD MENU password required System settings ENTER EXIT Exit from submenu SETTINGS MENU MODE Operation mode selection UPS No UPS number selection REMOTE ENABLE Remote access on off RESTART ON OFF Mains restored setting BYP PROTECT ON Bypass load protection ENTER...

Page 18: ...35 220 Input voltages 5 BYP 230 232 231 Bypass source voltages 6 IPI 022 010 030 Input currents amperes 7 BATT 430 V 22 1 A Battery voltage and charge current 8 TEMP 030 c Cabinet inside temperature 9 CHARGE LEVEL 100 Battery charge level 10 ENTER EXIT Enter exit from menu Goto first submenu item 2 6 ALARMS Menu Items At this menu you can see recorded log events and valid alarms Submenu item Funct...

Page 19: ...ds and the selection is valid 2 UPS No 001 By using PLUS and MINUS keys you can change number 0 to 3 In parallel operation select different number for each UPS If you select the same number DUBL UPS NUMBER message tells the fault press ENTER for 3 seconds and the selection is valid 3 REMOTE ENABLE By using PLUS and MINUS keys you can change enable and disable options enable remote battery test shu...

Page 20: ...ed modem of RS232 port is installed UPS sends AT command set to modem for installation If the function is completed you must hear a beep sound At the and of this function modem is ready to answer dial up connection 5 ENTER BOOST If you press ENTER key for 3 seconds boost charge starts The given time for boost charge is 10 hours At the end of this time UPS stops the boost charge If the boost charge...

Page 21: ...st year 2000 2099 8 ENTER UPDATE Enter update new date and time 9 ENTER EXIT Enter exit from submenu Goto first submenu item 2 11 PASSWORD Menu Items Only service personnel can use this menu the incorrect use of this menu can cause to damage the UPS Submenu item Function 1 PASSWORD XXX Service password input key 100 UP key 10 key 1 changes after you write the password on screen press ENTER key if ...

Page 22: ...heepest solution is to install one more UPS to the system 3 2 Parallel Operation Modes NOTE Parallel control board and some accessories are not installed to standart HP 300 series UPS but parallel operation is available at this models Parallel operation is in 3 modes SYMETRIC PARALLEL operation REDUNDANT parallel operation HOT STANDBY operation User can select one of the operation modes according ...

Page 23: ...s At this mode load power is higher than 1 UPS power but lower than the 1UPS 2UPS total power 3 2 2 Redundant Parallel Mode At this mode if one of the UPS failes the other UPS continues to feed load Assume that UPS1 on figure 3 1 is failed SB1 and SB2 static switches will turn off and the UPS 1 is isolated from load The SB4 static switch of the UPS 2 will stay in conducted position and it continue...

Page 24: ...ff the SLAVE ups and turn on again A24 P FAILURE 17 Parallel Controller Board Failure A25 P FAILURE 18 Parallel Controller Board Failure A26 P FAILURE 19 Parallel Controller Board Failure A27 P FAILURE 20 Parallel Controller Board Failure A28 P FAILURE 21 Parallel Controller Board Failure A29 P TEST MODE Parallel control board is in test position A30 P FAILURE 23 Parallel Controller Board Failure ...

Page 25: ...le Fully static bypass system During order the customer must give information to factory IMPORTANT NOTE Parallel system installation is much more complex from stand alone UPS installation it needs qualified sevice personnel You have to keep 80 cm distance between two UPS for service purposes The maximum length of digital and analog cable is 2 meters Add 20 tolerant to cables fuses and circuit brea...

Page 26: ...24 PowerPro HP300 Series User Manual Figure 3 2 Parallel UPS Connection U2 V2 W2 N2 U2 V2 W2 N2 U1 V1 W1 N1 AC INPUT U1 V1 W1 N1 AC INPUT AC OUTPUT AC OUTPUT UPS1 UPS2 ...

Page 27: ...Open the UPS doors to gain access to the main power switches 2 Make sure that the S3 switch maintenance bypass is in 0 OFF position 3 Turn on the rectifier input fuses F1 F2 F3 and inverter input switch S1 by bringing them into 1 ON position Upwards 4 Turn on the static by pass switch S2 into 1 ON position 5 Turn on the S4 fuse switch UPS output into 1 ON position RECTIFIER START Rectifier is work...

Page 28: ...fuses and the switches Into 0 OFF position WARNING Inside the UPS the following points will be on operation By pass AC input mains terminals Maintenance by pass switch Static by pass switch UPS output terminals Now you re load is completely feeding from the maintenance by pass and the UPS is closed WARNING During the maintenance or static by pass the connected loads at the UPS output can not being...

Page 29: ...tatic by pass BATT Open this fuses and the switches Into 0 OFF position 4 7 When Utility Power Is Interrupted When there is a utility power interrupted the L6 inverter led continuously lit also L3 battery and on the LCD A10 LINE FAILURE message appears And also an audible alarm sounds Your UPS continues to convert the battery voltage to AC voltage and protect against loss of data and failure The a...

Page 30: ...he shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package contents User Manual Guarantee Certificate Battery cabinet and or shelf Battery Circuit Breaker Optional 5 3 Equipment Positioning 1 The equipment s installation place must be an easy serving place 2 Install the UPS ...

Page 31: ...ith full battery Recharge Bypass output At full load 380V 400V 415V 380V 400V 415V Battery at min Battery Voltage UPS RATING kVA A mm2 A mm2 A mm2 A mm2 A mm2 A mm2 A mm2 Input Output Cable Terminations U V W N Battery Terminations 10 22A 6 20A 6 19A 6 16A 6 15A 6 14A 6 28A 6 16mm2 Terminals 16mm2 Terminals 15 32A 6 30A 6 28A 6 23A 6 22A 6 21A 6 41A 10 16mm2 Terminals 16mm2 Terminals 20 43A 10 39A...

Page 32: ...procedure Split External By Pass Supply Connections a The three white cables shown in Figure 5 2 are removed b The three phase neutral cables coming from the split by pass supply are connected to terminals U3 V3 W3 and N3 c The three phase neutral AC Input cables are connected to terminals U1 V1 W1 and N1 to supply the necessary operational input power of the UPS d Note that in this connection the...

Page 33: ...are normally used in this type of installations Where battery racks are used they should be sited and assembled in accordance with the battery manufacturer s recommendations In general batteries require a well ventilated clean and dry environment at reasonable temperatures to obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery bl...

Page 34: ...tery tray at the right bottom side as in the figure 5 3 7 Please pay attention to the connections and the poles s directions between the racks 8 Connect the battery circuit breaker s UPS BATT and UPS BATT Ports to the battery group connection terminals at the UPS cabinet 9 Connect the shielded control cable between the UPS and the battery circuit breaker as in the following Battery circuit Inside ...

Page 35: ...he PC For this connections there must be a dedicated serial port ATTENTION The communication cables of this option must be shielded and must install away from the voltage cables The RS232 port at RS330 board and DB9 female definition RS232 Signal Gnd isolated 7 RS232 Receive 6 RS232 Transmit 9 The settings for the Microsoft NT server IBM AS400 connections will be done by the system s operator in a...

Page 36: ...ly by authorized people In case of a persistent failure or problem properly turn off the unit first Then review the following check list Be prepared to answer the questions before calling the service 1 Did you follow the operation procedure Did it happen on installation 2 Did a power failure occur just after or before the malfunction noted on the UPS 3 What is the indicators status see LCD alarms ...

Page 37: ...date Start SIMULATION mode Short BATTERY TEST BATTERY TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn on UPS output voltage WAITING RESTART CANCEL SHUTDOWN RENAME UPS UPS will give response to these commands if the REMOTE ENABLE opsion is selected...

Page 38: ... of the PC embedded modem connect the UPS to the telephone line 7 3 2 Functioning Principle The remote operator by means of a PC and a modem device and using the remote connection function of the control software calls the UPS through the number to which this is connected The dumb modem device connected to the UPS will answer the call and convert the data coming from UPS serial on the telephone li...

Page 39: ...ontacts are connected terminals these events are LINE FAILURE BATTERY LOW LOAD ON BYPASS BATTERY CB input BATTERY CB output EMERGENCY STOP input 7 5 Remote Monitoring Panel Remote mýnitoring panel can be used from 400 meters away from UPS Up to 25 meters there is no need extra hardware RS232 communication is okay But if distance is longer than 25 meters extra RS485 hardware is needed Up to 5 remot...

Page 40: ...oes not apply if the product has been subjected to physical abuse improper installation unauthorized service or modification 2 The sole responsibility of corporation under this warranty shall be limited to the repair or replacement of the product at the sole discretion of corporation 3 If it becomes necessary to send a defecting unit to corporation the product should be shipped in its original car...

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