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© BQT Solutions (SEA) Pte Limited 

 

 

             Page 5 

5. INSTALLATION 

 

Two  installation  examples  are  detailed  on  the  following  pages;  mortise  and  surface, however  any  combination  of 
the  two  can  be  achieved.  Whichever  installation  method  is  chosen  it  is 

vital  to  ensure  that  the  lock  face  plate 

and  the  strike  plate  align  correctly  and  the  gap  between  the  lock  face  plate  and  strike  plate  does  not 
exceed 8mm when the door is closed. 

 

 

5.1 Mortise Installation 

 
A typical mortise installation is described with the lock fitted into the door frame and the strike plate secured into the 
door.  It  is  possible  to  install  the  lock  into  the  door  and  the  strike  plate  into  the  frame  however  with  this  method 
running wiring to the lock requires additional work.  
 

5.1.1 Cutting the mortises 

 
Referring  to  the  dimension  drawings  in 

Section  3;

 

mortises  are  cut  into  the  door  and  door  frame 
suitable  to  fit  the  strike  plate  and  lock.  Wooden 
doors and frames require full mortises where metal 
doors and frames, being hollow, often only require 
a single rectangle cut-out to accommodate the lock 
face plate or strike plate. For these installations the 
supplied fitting tabs can be used to secure the lock 
and strike plate in place.  
 
The  mortise  behind  the  lock  body  needs  to  have 
enough space to accommodate the wiring. 
 

5.1.2 Wiring the lock 
 

Wires are run from the power supply to the lock. A 
hole  needs  to be  drilled  in  the  back  of the mortise 
to  bring  the  wires  out  and  a  connection  can  be 
made to the supplied wire loom which in turn plugs 
into  the  lock.  The  jumper  needs  to  be  positioned 
for  fail  safe  /  fail  secure  configuration  as  per  the 
instructions on the lock cover. 
 
The  Red,  Black  and  Blue  wires  are  essential 
connections  whilst  the  Violet  and  White  are 
optional.  Detailed  wiring  instructions  are  found  in 

Section 6.

 

 

5.1.3 Fitting the lock and strike plate 
 

The lock is slid back into the mortise, making sure 
that the wiring integrity is maintained and secure in 
place with the supplied 10G self-tapping screws.  
 
Before  the  strike  plate  is  installed  the  fitting  tabs 
are  secured  in  behind  the  cut-out  using  the 
supplied  M5  machine  screws.  The  strike  plate  is 
then placed into the cut out and the remaining M5 
screws are used to secure it.  
 
 

Strike plate 
installed in  
the door using 
the fitting tabs. 

Lock secured 

directly into  

the door frame.

 

 

Cut-out in a  

wooden door 

frame to 

accommodate  

the lock. 

Cut-out in a 
metal door to 
accommodate 
the strike plate. 

Summary of Contents for COBALT-mini YD39M

Page 1: ...YD30M COBALT mini INSTALLATION AND OPERATING INSTRUCTIONS...

Page 2: ...T o 4 1 Mechanical o 4 2 Electrical 5 INSTALLATION o 5 1 Mortise Installation o 5 2 Surface installation 6 WIRING o 6 1 Fail Safe connection o 6 2 Fail Secure connection o 6 3 Jumper position 7 OPERAT...

Page 3: ...sition With the door secured and locked the COBALT mini can be given an unlock signal and it will instantly unlock If the door is loaded pre load when the unlock signal is given the COBALT mini will s...

Page 4: ...BQT Solutions SEA Pte Limited Page 3 3 DIMENSIONS 3 1 Lock 3 2 Strike Plate 3 3 Fitting Tab 3 4 Housing Available separately 3 5 Dress Plate Available separately...

Page 5: ...e door is approaching from the right then the bolt pin is at the bottom as indicated below 4 2 Electrical The first consideration is to establish where to run the wires and decide on what feedback is...

Page 6: ...the supplied fitting tabs can be used to secure the lock and strike plate in place The mortise behind the lock body needs to have enough space to accommodate the wiring 5 1 2 Wiring the lock Wires ar...

Page 7: ...determine exactly where the wiring will enter the housing and drill one or two 8mm holes through the housing wall Ensure the holes are on the housing face that goes against the wooden frame Push the...

Page 8: ...glass to give a clean finish The protective coating on the dress plate can be removed once it is in place 5 2 5 Fitting the strike plate into the housing The strike plate is placed into the housing a...

Page 9: ...Door Position Switch WHITE COM 6 1 Fail Safe Connection When wiring the COBALT mini the positive voltage is connected to RED negative is connected to BLACK and a switched positive voltage wire connec...

Page 10: ...ng as the door is open but will instantly re lock when voltage is applied to the BLUE wire and the door is closed In the event of a power failure voltage is removed from the BLUE wire and the COBALT m...

Page 11: ...t after initial power up is 250mA 12VDC and 200mA 24VDC 9 MAINTENANCE The COBALT mini has been lubricated at assembly and applying any other type of lubricant may void the warranty Removing the lock c...

Page 12: ...BQT Solutions SEA Pte Limited Page 11 NOTES Version 3 0...

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