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© Magna Electronics Pte Ltd.  

 

 

             Page 4 

4. PRE - INSTALLATION ASSESMENT 

 

4.1 Mechanical 

 

The first decision regarding installation is whether the  COBALT will be mortised or surface mounted to the door / 
door frame. Mortise installation ensures a discrete solution as the lock and strike  plate can be embedded into the 
door and frame, however in some instances this is not possible. Glass doors for example require surface mounting 
which is done with the aid of the YD30 housing. Whichever method is chosen it is important that the lock and strike 
plate  are  aligned  correctly.  The  strike  plate  has  two  openings  to  accept  the  dual  bolt  pins  and  centring  these 
openings with the bolt pins will ensure correct operation.   
 

The COBALT can be installed vertically or horizontally but is not designed to be mounted in a floor cavity 
firing upwards or in a wet environment.

  

 

4.2 Electrical 

 

The first consideration is to establish where to run the wires and decide on what feedback is required from the lock. 
There are a total of seven available connections; three are compulsory power connections whilst the remaining four 
provide optional door and bolt position feedback. These optional connections can be integrated into access control 
or alarm systems to provide full monitoring. 
 
The correct gauge of wire needs to be chosen as voltage drop across the power wires (+ and -) can limit the locks 
operation. For all the remaining connections, a lower gauge wire can be used as these are only signal wires. The 
following chart shows the maximum distance that the power supply can be away from the lock, assuming the power 
supplies output 12VDC or 24VDC: 
 
 

AWG 

AREA (mm2) 

MAXIMUM DISTANCE (m) 

12VDC 

24VDC 

24 

0.20 

20 

22 

0.33 

11 

32 

20 

0.52 

17 

51 

18 

0.82 

27 

82 

16 

1.31 

43 

130 

14 

2.08 

69 

206 

 
 

5. INSTALLATION 

 

Two  installation  examples  are  detailed  on the following  pages;  mortise  and  surface,  however  any  combination  of 
the  two  can  be  achieved. Whichever  installation method  is  chosen  it  is 

vital  to  ensure  that  the  lock  face  plate 

and  the  strike  plate  align  correctly  and  the  gap  between  the  lock  face  plate  and  strike  plate  does  not 
exceed 8mm when the door is closed. 

 

 

5.1 Mortise Installation 

 
A typical mortise installation is described on the flowing page, with the lock fitted into the door frame and the strike 
plate secured into the door. It is possible to install the lock into the door and the strike plate into the frame however 
with this method running wiring to the lock requires additional work.  
 
 
 

Summary of Contents for Cobalt YD30

Page 1: ...YD30 COBALT INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ... o 4 1 Mechanical o 4 2 Electrical 5 INSTALLATION o 5 1 Mortise Installation o 5 2 Surface installation 6 WIRING o 6 1 Fail Safe connection o 6 2 Fail Secure connection o 6 3 Jumper position 7 OPERATION o 7 1 Fail Safe Operation o 7 2 Fail Secure Operation 8 SPECIFICATIONS 9 MAINTENANCE 10 WARRANTY 11 UPGRADE Pg 2 Pg 2 Pg 3 3 3 3 3 3 Pg 4 4 4 Pg 4 4 6 Pg 8 8 8 9 Pg 9 9 9 Pg 10 Pg 10 Pg 10 Pg 10 ...

Page 3: ...tes A door that is 8mm off alignment in either direction 16mm total window will be secured with the COBALT With the door secured and locked the COBALT can be given an unlock signal and it will instantly unlock If the door is loaded pre load when the unlock signal is given the COBALT will still unlock even with loads in excess of 100Kg on the door Critically the ability of the COBALT to instantly r...

Page 4: ... Magna Electronics Pte Ltd Page 3 3 DIMENSIONS 3 1 Lock 3 2 Strike Plate 3 3 Fitting Tab 3 4 Housing Available separately 3 5 Dress Plate Available separately ...

Page 5: ...position feedback These optional connections can be integrated into access control or alarm systems to provide full monitoring The correct gauge of wire needs to be chosen as voltage drop across the power wires and can limit the locks operation For all the remaining connections a lower gauge wire can be used as these are only signal wires The following chart shows the maximum distance that the pow...

Page 6: ...made to the supplied wire loom which in turn plugs into the lock The jumper needs to be positioned for fail safe fail secure configuration as per the instructions on the lock cover The Red Black and Blue wires are essential connections whilst the Violet and White are optional Detailed wiring instructions can be found in Section 6 5 1 3 Fitting the lock and strike plate The lock is slid back into t...

Page 7: ...g determine exactly where the wiring will enter the housing and drill one or two 8mm holes through the housing wall Ensure the holes are on the housing face that goes against the wooden frame Push the supplied grommet s into the drilled hole s The two 10G Hex head self tapping screws supplied with the housing can then be screwed into the wood but not tightened The two keyhole shaped cut outs in th...

Page 8: ...ass to give a clean finish The protective coating on the dress plate can be removed once it is in place 5 2 5 Fitting the strike plate into the housing The strike plate is placed into the housing and secured in place with the supplied M5 machine screws 5 2 6 Checking the operation With the lock and strike installed and wiring complete the door is closed to check the alignment and operation The key...

Page 9: ...Common contact of the door position monitor 6 1 Fail Safe Connection When wiring the COBALT the positive voltage is connected to RED negative is connected to BLACK and a switched positive voltage wire connected to BLUE In Fail Safe configuration applying voltage to the COBALT signals it to lock The lock signal in Fail Safe configuration is active high 6 2 Fail Secure Connection When wiring the COB...

Page 10: ...g as the door is open but will instantly re lock when voltage is applied to the BLUE wire and the door is closed In the event of a power failure voltage is removed from the BLUE wire and the COBALT unlocks 7 2 Fail Secure Operation Assume the lock is installed and wired the door is open and voltage is removed from the BLUE wire As the door closes the COBALT senses the door approaching and activate...

Page 11: ...mA 24VDC 9 MAINTENANCE The COBALT has been lubricated at assembly and applying any other type of lubricant may void the warranty Removing the lock cover may void the warranty A dry cloth can be used to polish the stainless steel face plate and strike plate as required 10 WARRANTY The COBALT is covered with a manufacturers 12month warranty against faulty or malfunctioning parts components or produc...

Page 12: ... Magna Electronics Pte Ltd Page 11 NOTES ...

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