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© Magna Electronics Pte Ltd.  

 

 

             Page 6 

5.1.4 Checking the operation 
 

With  the  lock  and  strike  installed  and  wiring 
complete  the  door  is  closed  to  check  the 
alignment  and  operation.  The  key  area  for 
alignment is the bolt pins; the pins are designed 
to  touch  the  leading  edge  of  the  strike  plate 
hole  to  pull  the  door  in,  but  they  can  not  be 
allowed  to  touch  the  sides  of  the  hole  as  this 
will  limit  their  unlocking  ability.  If  they  rub  or 
touch the side of the strike plate hole, either the 
lock or strike plate needs to be re-positioned.  

 
 
 
 
 
 

 

5.2 Surface Installation

 

 

By using a YD30 housing, the lock and or strike plate can be surface mounted to the door or door frame eliminating 
the  need  for  cutting  mortises.  Housings  are  available  with  adhesive  tape  supplied  for  easy  application  to  glass 
doors in addition to having screw hole mounting points for wood and metal doors. 

 
5.2.1 Securing the lock housing to wood 
 

Before  fitting  the  housing,  determine  exactly 
where the wiring will enter the housing and drill 
one or two 8mm holes through the housing wall. 
Ensure  the  holes  are  on  the  housing  face  that 
goes  against  the  wooden  frame.  Push  the 
supplied grommet(s) into the drilled hole(s). The 
two 10G Hex head self-tapping screws supplied 
with  the  housing  can  then  be  screwed  into  the 
wood  but  not  tightened.  The  two  keyhole 
shaped  cut  outs  in  the  housing  fit  over  these 
screw  heads  which  are  tightened  with  a  ring 
spanner once the housing is in place. 
 
 

5.2.2 Wiring the lock 

 
Wires are run from the power supply to the lock 
through  the  drilled  hole(s)  in  the  housing.  A 
connection  can  be  made  to  the  supplied  wire 
loom  which  in  turn  plugs  into  the  lock.  The 
jumper needs to be positioned for fail safe / fail 
secure  configuration  as  per  the  instructions  on 
the lock cover. 
 
The  Red,  Black  and  Blue  wires  are  essential 
connections  whilst  the  Violet  and  White  are 
optional.  Detailed  wiring  instructions  can  be 
found in 

Section 6.

 

 
 

The bolt pin touches the leading edge of 
the strike plate hole but there needs to be 
clearance around the sides of the hole.   

Bolt pin 

Clearance   

Clearance   

Summary of Contents for Cobalt YD30

Page 1: ...YD30 COBALT INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ... o 4 1 Mechanical o 4 2 Electrical 5 INSTALLATION o 5 1 Mortise Installation o 5 2 Surface installation 6 WIRING o 6 1 Fail Safe connection o 6 2 Fail Secure connection o 6 3 Jumper position 7 OPERATION o 7 1 Fail Safe Operation o 7 2 Fail Secure Operation 8 SPECIFICATIONS 9 MAINTENANCE 10 WARRANTY 11 UPGRADE Pg 2 Pg 2 Pg 3 3 3 3 3 3 Pg 4 4 4 Pg 4 4 6 Pg 8 8 8 9 Pg 9 9 9 Pg 10 Pg 10 Pg 10 Pg 10 ...

Page 3: ...tes A door that is 8mm off alignment in either direction 16mm total window will be secured with the COBALT With the door secured and locked the COBALT can be given an unlock signal and it will instantly unlock If the door is loaded pre load when the unlock signal is given the COBALT will still unlock even with loads in excess of 100Kg on the door Critically the ability of the COBALT to instantly r...

Page 4: ... Magna Electronics Pte Ltd Page 3 3 DIMENSIONS 3 1 Lock 3 2 Strike Plate 3 3 Fitting Tab 3 4 Housing Available separately 3 5 Dress Plate Available separately ...

Page 5: ...position feedback These optional connections can be integrated into access control or alarm systems to provide full monitoring The correct gauge of wire needs to be chosen as voltage drop across the power wires and can limit the locks operation For all the remaining connections a lower gauge wire can be used as these are only signal wires The following chart shows the maximum distance that the pow...

Page 6: ...made to the supplied wire loom which in turn plugs into the lock The jumper needs to be positioned for fail safe fail secure configuration as per the instructions on the lock cover The Red Black and Blue wires are essential connections whilst the Violet and White are optional Detailed wiring instructions can be found in Section 6 5 1 3 Fitting the lock and strike plate The lock is slid back into t...

Page 7: ...g determine exactly where the wiring will enter the housing and drill one or two 8mm holes through the housing wall Ensure the holes are on the housing face that goes against the wooden frame Push the supplied grommet s into the drilled hole s The two 10G Hex head self tapping screws supplied with the housing can then be screwed into the wood but not tightened The two keyhole shaped cut outs in th...

Page 8: ...ass to give a clean finish The protective coating on the dress plate can be removed once it is in place 5 2 5 Fitting the strike plate into the housing The strike plate is placed into the housing and secured in place with the supplied M5 machine screws 5 2 6 Checking the operation With the lock and strike installed and wiring complete the door is closed to check the alignment and operation The key...

Page 9: ...Common contact of the door position monitor 6 1 Fail Safe Connection When wiring the COBALT the positive voltage is connected to RED negative is connected to BLACK and a switched positive voltage wire connected to BLUE In Fail Safe configuration applying voltage to the COBALT signals it to lock The lock signal in Fail Safe configuration is active high 6 2 Fail Secure Connection When wiring the COB...

Page 10: ...g as the door is open but will instantly re lock when voltage is applied to the BLUE wire and the door is closed In the event of a power failure voltage is removed from the BLUE wire and the COBALT unlocks 7 2 Fail Secure Operation Assume the lock is installed and wired the door is open and voltage is removed from the BLUE wire As the door closes the COBALT senses the door approaching and activate...

Page 11: ...mA 24VDC 9 MAINTENANCE The COBALT has been lubricated at assembly and applying any other type of lubricant may void the warranty Removing the lock cover may void the warranty A dry cloth can be used to polish the stainless steel face plate and strike plate as required 10 WARRANTY The COBALT is covered with a manufacturers 12month warranty against faulty or malfunctioning parts components or produc...

Page 12: ... Magna Electronics Pte Ltd Page 11 NOTES ...

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