Braaap CRUISER400, User Manual

Page 1: ......

Page 2: ...fe Riding Continued 8 Operation 9 Operation 10 Operation 11 Display 11 Description of the display features 12 Changing the display settings 13 Changing the display colour 13 Trip meter 14 Oil Light 14 Fuel and Engine Oil 14 Features 15 Left Handlebar 15 Right handlebar 16 Brake Lever Distance Adjuster 17 Brake Fluid 17 ...

Page 3: ...gears 21 Steering Lock 22 Rear Brake Pedal 22 Running in Period 23 How to run your Cruiser400 in properly 23 Circulate the engine before riding hard 23 Perform the first but alsothe most important maintenance 23 Tips for Riding 24 Engine start 24 When the engine is hot 24 Riding the Cruiser400 25 Use of Transmission 25 Driving on slope 25 Use Brake and Parking 25 Safely Parking your Cruiser400 25 ...

Page 4: ... Spark plug 30 Battery 30 Tire Pressure 30 Engine oil level 31 Replacement Engine Oil 31 Chain Adjustment 31 Adjustment of Clutch 32 Throttle cable adjustment 33 If your bike won t start 33 Cruiser400 Specifications 34 ABS Fault Codes Cruiser400 37 Maintenance Record Keeping 38 Logbook 39 Additional Cruiser400 Specs Features and Equipment not covered in the User Manual 40 ...

Page 5: ...ing experiences For the best performance from your Cruiser400 become very familiar with the rules and demands suggested in the manual before riding The manual summarises the Cruiser400 s general maintenance and service guidelines Following the under mentioned rules you should ensure a long term smooth and trouble free operation of your Cruiser400 The specification and design are subject to change ...

Page 6: ...will provide you with smooth riding and excellent performance It is important to avoid operating the Cruiser400 in any way which may lead to overheating the engine parts while the bike is new Please read the running in section for more information Pleaseread throughthismanualand abide by each rule and illustration Pay special attention tothe partassigned these words Warning High alert to potential...

Page 7: ...g stem or the fore fork the steering may be influenced and the load may induce vibration of the foreparts Therefore the weight of accessories on the steering stem or the fore fork must be kept to a minimum Greater air resistance caused by windshields backrests and traveling boxes including saddlebags may influence the Cruiser400 s stability Improper installation or badly designed accessories would...

Page 8: ... getting used to the Cruiser400 Get to know your speed limit for safe riding The motorcycles safety speed depends on the ground condition and your riding skills Do not ride after drinking alcohol taking drugs or taking certain medications Be smart and alert while riding your motorcycle Pay special attention when riding in the rain Riding on wet roads is very dangerous Keep safe distances from the ...

Page 9: ...adlight 2 Left indicator light 3 Gear shift pedal 4 Riders left foot peg 5 Side Stand 6 Chain 7 Passengers left foot peg 8 Left rear indicator 9 Mirrors 10 Clutch 11 Display 12 Petrol tank and fuel cap Left side legend ...

Page 10: ... 10 Operation 1 Handbrake 2 Front right indicator 3 Rear brake pedal 4 Adjustable suspension 5 Exhaust mufflers 6 Rear right indicator 7 Taillight 8 Passenger s seat 9 Rider s seat Right side legend ...

Page 11: ...cator 3 Engine temperature indicator 4 Fuel indicator 5 RPM 6 Speedometer 7 Odometer 8 Gear indicator 9 Tripmeter You will be shown how to access tripmeter below 10 Battery output Display legend Photos used may alter the colour or brightness of the appearance of the display ...

Page 12: ...ow much petrol is in the motorcycle It has a gauge with five 5 bars and a percentage symbol The percentage symbol will provide a more detailed description of how much petrol is in the bike The red petrol light will display when the bike is nearing empty RPM 5 RPM will display how many revs per minute the motorcycle is running at Note each number on the display is multiplied by 1000 E g 6 on the di...

Page 13: ...ircle like this Changing the display colour The display colour can be changed on the Cruiser400 There are multiple different colours to choose from Each new colour fills the whole display The bike needs to have the ignition turned on to change the display Press and hold the control button as seen in the previous picture until the display colour changes Repeat the process until you find the colour ...

Page 14: ...he Cruiser400 needs an oil change every 3000 4000 km If the oil light is displayed and it does not fall within the range of needing an oil change the rider can deactivate the light The deactivation of the light will turn the oil light off for another 1000 km To deactivate the light press and hold the right button 2 for 3 seconds This will cause the oil light to switch off Fuel and Engine Oil We re...

Page 15: ...am is turned on Hazard Lights 4 Flicking this switch on will activate the hazard lights Choke 5 Slide the choke to the left away from rider to activate The choke is used to reduce the amount of air in the fuel mixture to help the bike start Use choke on cold mornings or when the bike has not been started for some time DO NOT ride with the choke on Turn Signal Indicator Switch 6 When the turning sw...

Page 16: ...osition taillight dash light and gear position lights are all turned on at the same time In this position are parkers The light from the headlight will be lower The taillight dash light and gear position light are all turned on while the parker setting is engaged In this position the LED lights will be turned on This is known as a day riding light Starter 5 The starter button cranks the motor turn...

Page 17: ...indicators on the bike One on the handlebars and one on the right hand side of the bike Front handlebars The looking glass on the handlebars indicates the levels of brake fluid for the front brakes Spin dial anti clockwise Picture is a representation of the adjustment of the brake lever It is not to be used as an accurate measurement of how much or how little the brake can be adjusted Looking glas...

Page 18: ... on the right hand side of the bike indicates the brake fluid levels for the rear brakes Highest level of brake fluid Lowest level of brake fluid To fill the front brake fluid undo the screws on either side of the cap and fill with dot4 ...

Page 19: ...ured below The owner is given a spare in the event one key gets lost Toolkit Included with the Cruiser400 is a toolkit The toolkit is not a comprehensive set of tools It is designed for minor use to tighten nuts and bolts should the need arise What the toolkit looks like What is included in the toolkit Screwdriver handle Screwdriver Phillips head 10 12mm spanner 14 17mm spanner Various alan keys S...

Page 20: ... reserve tank contains 2L s of petrol If you run out of petrol in the main tank there is a reserve Arrow facing down to access this Off Position Arrow Facing Sideways No petrol will flow from the tank or reserve tank if the fuel tap is turned off Warning Do not over fill the fuel tank Do not splash the fuel onto the hot engine When refuelling you should turn off the engine turn the ignition key to...

Page 21: ...Gear Shift Pedal The Cruiser400 has six gear positions one down and five up Shifting between gears To shift up gears increase your speed before engaging the clutch To shift down gears decrease your speed before engaging the clutch This method can avoid unnecessary wear of transmission parts and rear wheel Warning Do not stamp on the gear pedal when changing gears Excess force on the pedal can caus...

Page 22: ...e of the bike in front of the rider s foot peg This foot pedal will activate the break on the rear wheel Activating the rear brake via the brake pedal will activate the brake lights found on the back of the bike Lock symbol Turn front wheel to the left then turn the key to the left until you reach the lock symbol The key will push into the ignition To be expected Check the wheel is firmly locked i...

Page 23: ...it slowly for a few hundred meters NOT letting it sit idling as we believe motorcycles need the airflow around them when running including when warming it up Perform the first but also the most important maintenance Maintenance in the initial 800 1000km is the most important of all Perform all the adjustments well tighten all the fasteners and replace the oil Timely maintenance will ensure that th...

Page 24: ... closest to you When the engine is hot When the engine is hot there is no need to use the choke Caution After the engine is started release the button immediately Holding the start button after the bike has started and is idling can cause significant damage to the bike Prevent excessive draining of your battery after pressing the starter button for 5 seconds if the engine isn t started then stop f...

Page 25: ...um When driving down hills shift the engine to low gear to facilitate braking Use Brake and Parking Turn the throttle handle towards yourself to close the throttle Use the fore and rear brake evenly at the same time Use gear shift to decelerate Before the motorcycle stops hold tight to the clutch lever and shift the gear to neutral See the neutral light to check if it s neutral Safely Parking your...

Page 26: ...osition lights stop light indicators x2 Indicator lights High beam and low beam and indicator lightsare normal Horn button Normal sound Engine oil 2 liters 10W 40 Mineral or Semi Synthetic Replaceable oil filter Throttle 1 Correct free travel of throttle grip2 The throttle grip hassmooth operation and reliable reversion to the closed position Instruments All the functions are normal Exhaust muffle...

Page 27: ...ngevity and reduced pollution I Inspection cleaning lubrication replacement and adjustment A Adjustment C Cleaning R Replacement L Lubricate Inspection and Maintenance Legend Note Should be serviced by an authorised mechanic workshop unless the owner has special tools service material and is mechanically qualified Clean more frequently when riding in dusty or wet conditions ...

Page 28: ...Choke Operation I I I I Engine oil Mineral or semi synthetic R R R R Brake fluid Dot 4 I I I I Oil Filter Replaceable R R R R Carburetor I I I 1 Chain Clean and lubricate every 500km Batten I I I I Brake Pads I I I I Cables and hoses I I I I Brake light switch I I I I Headlightaim I I I I Suspension I I I I Nuts bolts fasteners I I I I Wheels Tyres I I I I Steering Head bearings I I I I ...

Page 29: ...lled you may start it but you must not ride without it To run the engine without the air cleaner will quicken the engine wear You should ensure the air filter is in good condition because it affects the longevity of the engine significantly It should be cleaned with foam filter cleaner and re oiled with foam filter oil DO NOT OVEROIL Coolant Never remove the radiator cap with a hot engine Check th...

Page 30: ... brake fluid after the initial 1000km and then every 3000 km Spark plug The spark plug gap between the two electrodes is 0 6 0 7mm Replace the spark every 8000km The spark plug is D8EA Battery The Battery voltage should be at 12 5 12 8 V YTX7A Tire Pressure Inadequate tire pressure will not only quicken the tire wear but also affect the riding stability Low pressure will make turning difficult But...

Page 31: ... Oil At the first service the oil and oil filter will be changed It needs to be checked and replace every 4000 km thereafter Remove the oil cover and drain the bolt at the bottom of the engine and let oil out dispose of responsibly Chain Adjustment Adjust the chain every 500km of riding Adjust the chain free play to 20 30mm Always adjust the chain at the tight spot if any Check the chain adjustmen...

Page 32: ...f the clutch lever on the left handlebar Clutch cable cover 1 Clutch cable adjuster 2 3mm free play 3 The second is located on the right hand side of the bike just above the rider s foot peg Location Clutch Cable Measure the clearance of the clutch lever which should be 2 3mm If this figure isn t correct you must adjust it in the following ways l Loosen the lock nut 2 Turn in or turn out the adjus...

Page 33: ...rburetor by draining the bowls by turning the screws and at the base of each of the bowls To check the fuel tap and hose you must remove the side panels directly under the seat on each side and remove the seat as well You may also need to lift the back of the fuel tank to gain access to the fuel cock and the above mentioned hose The tap should be in the reserve position I e pointing up If fuel can...

Page 34: ...et multi plate Fuel tank capacity 14L Lubrication model Pressure splash lubrication Fuel No 90 and above lead free gasoline Oil Filter KN 131 Battery 12V7AH Air Filter Washable foam element Fuse lOA Full length 2040mm Sparkplug D8EA Full width 770mm Spark plug gap 0 6 0 7mm Full height 1130mm Engine oil type SAE10W 40W Wheelbase 1380mm Braking System ABS Front twin disc rear single disc Minimum Gr...

Page 35: ... chain must be lubricated with chain lube every 500km Spray the chain lube onto the chain from the centre of the bike not at the back as you may get lube on your brakes plus the lube will flick off easily Check chain tension every week just by tapping with your foot It must be firm but not tight Tools needed to tighten chain 13mm spanner 21 mm socket 24mm socket two socket wrenches Service Interva...

Page 36: ...eft hand lock push it down and turn it to its max Side stand Side stand Note bike won t start if side stand is down or bike is in GEAR Kill Switch Kill switch is on right hand block please ensure Kill switch is not engaged if wanting to start bike Battery YTX7A Spark Plug D8EA X2 Frequently Asked Questions ...

Page 37: ...he sensor 4 1 Front rim speed sensor open circuit Check the connecting wires and plugs of the sensor look for problems such as virtual connection or open circuit pin withdrawal of the terminal or replace the sensor 4 2 Rear rim speed sensor open circuit Check the connecting wires and plugs of the sensor look for problems such as virtual connection or open circuit pin withdrawal of the terminal or ...

Page 38: ... 38 Maintenance Record Keeping ...

Page 39: ... 39 Logbook SERVICE DATE MECHANIC KM OR TIME FROM PURCHASE SERVICE INTERVAL OR MAINTENANCE PERFORMED TO BE SIGNED Mechanic Owner 800 1000KM 4000KM 7000KM 10 000KM 13 000KM 16 000KM 19 000KM ...

Page 40: ...40 Additional Cruiser400 Specs Features and Equipment not covered in the User Manual Visit the Braaap support website here https support braaapmotorcycles com hc en au sections 4418233393049 Cruiser 400 ...