Brainchild PM1600, User Manual

Page 1: ...User Manual Power Manager PM1600 UMPM1600A Brainchild Electronic Co Ltd V1 3 02 2007...

Page 2: ...tput wiring 16 3 3 3 RS485 wiring 16 Chapter 4 Using the PM1600 17 4 1 Ways to operate PM1600 17 4 1 1 Operation through panel keys of PM1600 Host Machine 17 4 1 2 Operation through PM1600 Host Machin...

Page 3: ...apter 6 Configuration Mode 51 6 1 System Setup 51 6 1 1 Date Time Setup 52 6 1 2 Serial Communication Setup 53 6 1 3 Mailing List Setup 54 6 1 4 Mail Server Setup 57 6 1 5 TCP IP Setup 59 6 1 6 Passwo...

Page 4: ...4 5 Day Plan Setup 84 6 4 6 Day type Setup using Calendar 85 6 5 Demand Control Setup 87 6 5 1 Parameter Setup 88 6 5 2 Load Shed Setup 91 6 6 Group Setup 94 6 7 Data Backup 95 Appendix 96 Abbreviatio...

Page 5: ...ctrical shock It is strongly recommended that all work should be performed only by qualified industrial electricians and metering specialist Brainchild assumes no responsibility if your electrical ins...

Page 6: ...200 000 for resistive load COMM Interface RS 485 x 1 Protocol ModBus over serial line Standard Ethernet Communication Protocol ModBus over TCP IP Ports Ethernet 10 100Mbps Base T x 2 Environmental Phy...

Page 7: ...ower quality display for main and sub feeder transducers Easy integrated with 3rd party supervisory control systems Remote power monitoring and control via intranet internet Electricity demand control...

Page 8: ...ti tariff TOU report up to 3years and over 1024 alarm and event records 2 Support USB flash driver 5 Interface 1 USB Host Port x 1 to connect mouse key board or flash drive 2 Key 7function keys 4 navi...

Page 9: ...h real time measurement data 3 Monitoring of power quality instant monitoring of harmonic distribution THD power factor and voltage variation for each channel 4 Display of real time and historic trend...

Page 10: ...to email to decimated person while alarm table place 7 Schedule control devices can be controlled according to the pre set season date and hours 8 System setup 1 Communication setup 2 Network setup 3...

Page 11: ...setup 3 Setup for recurring holidays 4 calendar setup 5 Setup on off time for each designated DO 13 Information backup historic date reports alarm and event records all can be back upped through USB f...

Page 12: ...sh chemicals volatile solvent such as thinner or strong detergents to clean the equipment in order to avoid deformation The PM1600 is designed for indoor use and not in any hazardous area It should be...

Page 13: ...13 The left side Panel Cutout...

Page 14: ...14...

Page 15: ...switch rated at 2A 250 VAC should be equipped 3 Beware not to over tighten the terminals screws The torque should not exceed 0 7 N m 6 3 Lb in or 7 1 Kg F cm 4 Connect a grounding conductor with 1 6m...

Page 16: ...O U T 8 O U T 7 O U T 6 O U T 5 O U T 4 O U T 3 O U T 2 O U T 1 A 9 B 9 A 1 0 B 1 0 A 1 1 B 1 1 A 1 2 B 1 2 A 1 3 B 1 3 A 1 4 B 1 4 A 1 5 B 1 5 A 1 6 B 1 6 O U T 1 6 O U T 1 5 O U T 1 4 O U T 1 3 O U...

Page 17: ...that you should understand before you actually start setting PM1600 including method of entering data procedure function trees 4 1 Ways to operate PM1600 4 1 1 Operation through panel keys of PM1600 H...

Page 18: ...ouse to operate PM1600 simply move the cursor to the desire item and click the button to access like using the mouse of PC You can use the hard key mixed with soft button by mouse at the same time whi...

Page 19: ...19 In order to use PC as a web client to access PM1600 TCP IP setting must be completed first Please see page 48 TCP IP setting chapter 6 1 5...

Page 20: ...between Runtime and Configuration Menu navigation Press the Mode key to switch between the Runtime mode and the Configuration mode Run CFG Press the Esc key to back to the parent menu ESC Select the...

Page 21: ...key to move the mouse cursor hover it above the letter you want then press the Enter key to type it 3 To finish typing type the enter key on the screen keyboard or press the Esc key to abort ESC 1 Use...

Page 22: ...er key to toggle select the check box ESC 2 While the calendar box appears use the Arrow key to move the mouse cursor hover it above the date you want then press the Enter key to select Or press the E...

Page 23: ...ital Display Current KW Voltage Total Harmonic V I PF Summa ry Rea ltime Tre nd Graphic Display Digita l Displa y Historica l Tre nd Run Mode System Overview Group Displa y Me te r Display Demand Cont...

Page 24: ...TOU Se tup De ma nd Se tup Group Setup Data Backup Date Time Adjust Serial Communication Mailing List Mail Server TCP IP Password Modification Basic Setup Measure Setup Alarm Setup Trend Setup Set Se...

Page 25: ...in 192 168 2 240 uncheck the require sever verification for all sites in this zone 4 4 2 Network Connection In this section you will need assistance for MIS department or your internet system provider...

Page 26: ...Ping IP address of PM1600 Ex Ping 192 168 0 201 If the communication is proper then it shows reply as follows If communication is not proper then it will show the reply as follows In this case you ne...

Page 27: ...27 In the browser you need to enter the following Format http IP address of PM1600 ipmisapi dll Ex Assume IP address of PM1600 is 192 168 0 201 then http 192 168 0 201 ipmisapi dll...

Page 28: ...28 Click on Yes when prompted as above...

Page 29: ...9 User name admin Password admin Now click on OK please do not enter on the keyboard use mouse and then click on OK If every thing is proper then u should able to see data updating in the PC as follow...

Page 30: ...ever setting Mail list established Scheduling control User s management Schedule setting Meter Group Setting TOU Setting Meter set up E mail event and report Switch to configuration mode Power on Syst...

Page 31: ...y and properly 5 1 System Overview System overview is the designated root page when PM1600 is powered In this page the detail real time data of the main meter will be shown on the top part as well the...

Page 32: ...ting real time power value of each group of meter is displayed here in digital form or bar chart 5 2 1 Digital Display Display for up to 4 meters as a group including real time Voltage Current Power P...

Page 33: ...This page display real time Voltage Current Power Power Factor in bar charts from your each meter group 1 Max Min current Display each power max and min current of this day value 2 If the meter does...

Page 34: ...he checked check box enables or disables the relay triggered by the demand controller 2 The checked check box enables or disables the relay triggered by the scheduler 3 Turn the relay on off manually...

Page 35: ...er value in digital and graphic form see chapter 6 2 4 Trend Data Recording 5 4 1 Digital Display This section displays real time values of voltage currents power factor energy THD for each meter Some...

Page 36: ...Summary display graphically shows the real time power value for each meter It also provides the summary information of energy and peak demand for various tariff band This will also be seen in report s...

Page 37: ...data display 2 Select date and month 3 Based on current page select different time zone accordingly 4 Based on the TOU rate setting show the total values of energy and peak demand 1 Daily Monthly 2 Da...

Page 38: ...ter 6 2 4 Auto scale is the default for trend display User can modify Y axis scale by using Y maximum and minimum button 1 Measure type indicates all the display items for this meter 2 Display area fo...

Page 39: ...h meter 1 Meter type indicates all the display items for this meter 2 Display area for historical trend 4 Date selection button 5 Time scale x axis adjust button to increase or decrease the time span...

Page 40: ...ays for each meter phasor display harmonic profile and bar chart Some meter may not have phasor display or harmonic data because the wiring mode or meter itself does not measure harmonic profile Phaso...

Page 41: ...graphic 1 PM1600 will trace the latest harmonic reading every 30 seconds Do not click the refresh button during reading while the button display waiting for data 2 Save the harmonic data to the area a...

Page 42: ...is section shows Voltage Current Power Power Factor Voltage THD Current THD in bar chart form for each meter similar to group display in previous section 1 Push METER GROUP buttons to switch to differ...

Page 43: ...mand line exceed the shutdown limit line during 15 minutes window In the mean time the high load alarm box will be turned to red As the end of predict demand line light blue color exceed the alarm lim...

Page 44: ...olling demand calculation mode for the demand change In this figure the green line shows the target demand The yellow line is current load The red line stand for the shutdown line to triggered the IO...

Page 45: ...h rate type 3 The current rate band will be displayed with the light blue colored background and show all the detailed in the Band Detail Area 4 5 Move the highlight to examine the band detail for dif...

Page 46: ...the Alarm occurred and will turn to green color after the status back to normal 2 Press the acknowledge button to acknowledge of that page message of alarm event 3 Forward or backward to bourse Alarm...

Page 47: ...ry submeter 5 8 1 Aggregate Daily Report 1 Select the desired date 2 Move to previous or next date 3 Display detail power information for various rate bands separated by various color background Pleas...

Page 48: ...sired month 2 Month navigation 3 Display detail information for various rate bands separated by different color background Please note that the time is displayed as dd mm ss slightly different from da...

Page 49: ...lay all sub meter daily data in a summary form 2 Date selection 3 Date navigation 4 To examine any particular sub meter in detail select the meter you like and click the meter detail button 2 Date 3 D...

Page 50: ...1 Display all sub meter monthly data in a summary form 2 Month selection 3 Month navigation 4 To examine any particular sub meter in detail select the meter you like and click the meter detail button...

Page 51: ...me are required some are not From part one users can easily distinguish the required from non required The following will give a detail description for each function 6 1 System Setup System Setup is t...

Page 52: ...unction 6 1 1 Date Time Setup It is important to set the correct data and time for PM1600 because it involves the schedule control rate type and also demand control After entering all the correct data...

Page 53: ...information for each meter PM1600 requires baud rate data bits stop bits and priority from each meter The above data should be provided by meter manufacturer After entering the proper values click th...

Page 54: ...een to move around alarm or report mailing list If edit add delete is required use the respective button to make the necessary change Again apply button has to be click to enter the data Change the ta...

Page 55: ...55 Add a new E Mail address 1 Use the Arrow key to select the Add button and press the Enter key to begin to add 2 Select the Apply button and press the Enter key to apply the new value 2 1...

Page 56: ...ired E Mail address 2 Use the left right Arrow key to select the Edit button and press the Enter key to begin to modify 3 Use the screen keyboard to edit both the name field and the address field 4 Se...

Page 57: ...ton and press the Enter key to apply the deletion 6 1 4 Mail Server Setup Each PM1600 connected to Ethernet has its own identity as sender address and login name Therefore the receivers will knows whe...

Page 58: ...dit 3 Type the screen keyboard to fill out the field 4 Select the Apply button and press the Enter key to apply the change 5 Select the Test button to test the SMTP mail server If succeed you will get...

Page 59: ...e different number If wide area network was employed to connect PM1600 and PC client two option of IP address is shown in this page Always consult with your IT department to select the option and the...

Page 60: ...er automatically 2 Select this option to set the IP address manually using the screen keyboard 3 The DNS server must be specified if you set the IP address manually or it becomes optional 4 Select the...

Page 61: ...right to add or delete new users and assign their group levels In engineer group level he can use both runtime and configuration mode so as to change the PM1600 setting in both mode Operator level an...

Page 62: ...62 Add a new account 1 Press the Add button to start adding an account 2 Select the authority level and in put the user data 3 Press the Apply button to apply all changes 2 1 3...

Page 63: ...heck 1 Check the Check Operator to enable security check in the runtime mode 2 Check the Check Engineer to enable security check while switching into the configuration mode 3 Press the Apply button to...

Page 64: ...every individual meter for their own properties There are four setup have to completed 1 Use the up down Arrow key to navigate among the functions then press the Enter key to perform 1 Press the Page...

Page 65: ...s number in this page 1 Use the screen keyboard to fill out the two fields 2 Select the model and press the Enter key to choose 3 Select the Apply button and press the Enter key to apply the change 4...

Page 66: ...or alarm as shown in the window These data for alarm from each meter are data provided by meter or defined by users and PM1600 will perform the alarm function with comparison of set point setting On t...

Page 67: ...ese fields 2 Toggle the status of these check boxes by pressing the Enter key 3 Select the Prev Next button and press the Enter key to navigate among the alarm pages 4 Select the Apply button and pres...

Page 68: ...tton to the right grid which display the item of data will be saved and displayed in the runtime mode Users can use the change grid button and move the highlight to the right grid to delete the item i...

Page 69: ...terval TOU is designed to let the user to specify the various time type according to the local utility tariff policy 1 Use the up down Arrow key to navigate among the functions then press the Enter ke...

Page 70: ...70 6 3 1 Season Setup PM1600 allow you to setup up to four seasons in one year Users have to specify the start date for every season Operations are described below 2 4 3 1...

Page 71: ...the end date automatically 2 The Delete function deletes the last season 3 Select the Save button and press the Enter key to apply the change 6 3 2 Day Type Setup This section mainly to define the day...

Page 72: ...keyboard to type the day type Select the end weekend and press the Enter key to choose 2 The Delete function deletes the last day type 3 Select the Apply button and press the Enter key to apply the ch...

Page 73: ...on recurring grid to enter the data first 1 Select the Add button then press the Enter key to add a holiday 2 Select the Apply button and press the Enter key to apply the change 6 3 4 Rate Type Setup...

Page 74: ...74 Add a new Rate Type 1 Use the four Arrow key to select the Add button and press the Enter key to begin to add 2 Use the screen keyboard to type the rate type name 1 2...

Page 75: ...75 Modify a Rate Type 1 Use the up down Arrow key to locate the rate type then press the Enter key to begin editing 2 Use the screen keyboard to type the rate type name 1 2...

Page 76: ...76 Delete a Rate Type 1 The Delete function deletes the last Rate Type 2 Select the Apply button and press the Enter key to apply all the changes 1 2...

Page 77: ...users have to specify season day type rate type and start time complete the each band setting For instance summer weekday rate1 is from00 00 to 07 00 as band1 rate3 is from 07 01 to 21 00 as band2 and...

Page 78: ...Delete function deletes the last tariff band 5 Select the Save button and press the Enter key to apply the change If seasons day type or rate type has been modified PM1600 will ask users to redefine...

Page 79: ...te the electricity expanse In this section all the time zone are redefine to setup a day plan to control the relays Therefore PM1600 require you to enter the season setup day type setup etc again for...

Page 80: ...mer energy saving season etc Users key in only the start date mm dd One day before next season start day will be the end date of the previous season automatically 1 Press the Add button to start addin...

Page 81: ...a week for users to define Like previous section one day before the next day type will be assigned to be the end date of previous day type 1 Press the Add button to start adding a day type 2 Input th...

Page 82: ...ays Setup All the recurring holiday is entered in this page 1 Press the Add button to start adding a recurring holiday 2 Select the month and day then input the description 3 Press the Apply button to...

Page 83: ...Year eve day long week end etc The setting in this section is similar to previous section 2 Input the name of the special day type 1 Press the Add button to start adding a special day type 3 Press the...

Page 84: ...ample chill relay will be off from 00 00 and on at 7 30 off 12 00 then turn on again at 2230 The user can set this relay accordingly Those relays will be set for every season and every day type if sch...

Page 85: ...tion to setup those non recurring special day types The user can also use this function to change the original setting for one time event For example change new year day from holiday to workday when n...

Page 86: ...86 1 Select the month and the year to change the monthly calendar then locate the target date to schedule 2 Choose the desired event for the schedule date 3 Press the Apply button to apply all changes...

Page 87: ...87 6 5 Demand Control Setup This section is one of the most important function of PM1600 Users are required to setup all the parameters for PM1600 to carry out the demand control accordingly...

Page 88: ...own limit or start load reinstall when the predicted demand value is lower then the lower bound of shutdown limit In another word away from the shutdown limit zone the PM1600 will execute load sheddin...

Page 89: ...load shedding starting from priority first list then sequence first list later Please also note where sequence first mode is executed the relay which on the top will be turned off first when it is ne...

Page 90: ...et properties and limits of this target demand rate 3 Choose a meter as the power usage feeder Then determine the method to calculate the demand 4 Specify the demand interval If Rolling mode is adopte...

Page 91: ...ll be carried out through turn the relay off and on In this page PM1600 will list all the available relays on the right hand side grid Users will establish the priority of the relay that will be contr...

Page 92: ...target relay group to edit 2 Choose the desired relay and press the Add button to join into the target relay group 3 Press the Modify button to change the relay name and the amount of power 4 Press th...

Page 93: ...d shedding The priority list can also be adjusted when it is necessary by the following steps 1 Highlight the target relay and press the Up Down button to change its sequence 2 Press the Apply button...

Page 94: ...in the runtime mode This function will allow users to compare data conveniently 1 Select the desired group by pressing the Device key 2 Use the screen keyboard to type the group name 3 Select the des...

Page 95: ...he data will be stored in PC If back up is performed by host machine through USB the data will be stored in USB flash driver 1 Select the desired data to be backed up 2 Insert an USB flash disk then p...

Page 96: ...owatt hour Va Voltage of phase A Ia Current of phase A Vb Voltage of phase B Ib Current of phase B Vc Voltage of phase C Ic Current of phase C THD Total harmonic distortion PF Power factor MWh milliwa...

Page 97: ...97 Brainchild Electronic Co Ltd No 209 Chung Yang Road Nan Kang Dist Taipei Taiwan Tel 886 2 27861299 Fax 886 2 27861395 E mail sales brainchild com tw Website http www brainchild com tw...