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14 

 

It  is  not  permitted  to  carry  out  repairs  and  maintenance  in  other  way  than 
specified  by  the  producer.  It  means  namely  the  forbiddance  of  using  unoriginal 
spare parts or carrying out of changes on the product without the approval of the 
producer.   

ALWAYS 

test jack function after carrying out the maintenance. 

ALWAYS 

mark  disabled  or  repaired  jack  with  appropriate  inscription  (i.e. 

„OUT  OF 

OPERATION“

). 

NEVER 

carry out maintenance if there is the load on the jack. 

NEVER 

work with the jack that is under repair! 

 

11.2 REPLACEMENT OF BRAKE INSERTS AND BRAKE ADJUSTING 

11.2.1    Brake disassembly (fig. 6) 

Demount  the  (crank  or  crank-lever)  from  the  jack.  Unbolt  safety  screws  (6)  and 
consequently the nut (5). Take out the spring (4) and crank arm (7). Take out from the hub 
(1)  the  ratchet  (3)  with  brake  insert  (2A),  take  off  the  brake  insert  (2B),  and  replace  both 
brake inserts (2A) (2B). 

 

   Fig. 6 

Fig. 7 

 

11.2.2 Brake assembly and adjusting (figures 6 and 7) 

Proceed  in  the  opposite  way  when  assembling.  Slip  over  the  hub  (1)  the  friction  insert 
(2B);  ratchet  (3)  and  second  friction  insert  (2A).  Set  it  in  the  crank  arm  (7),  slide  on  the 
spring  (4)  and  screw  on  the  nut  (5).  Tighten  the  nut  so  that  the  clearance  in  the  dent  is 
from 4 to 6 mm (see fig. 5) and screw down the screws (6). 

 

11.3 GENERAL INSTRUCTIONS 

Following instructions give general important information on disassembly, check up, repair 
and  assembly.  If  the  jack  was  dismounted  from  any  reason  act  upon  the  instructions  as 
follows. 
1.  Perform maintenance in clean environment. 
2. 

NEVER

  disassemble  the  jack  more  than  it  is  necessary  to  carrying  out  the  needful 

repair. 
3. 

NEVER

 use excessive power when dismantling parts. 

4. 

NEVER

 use heat (fire) as the mean when dismantling parts, if the parts are destined for 

next use. 

5.  Keep  the  workplace  clean  and  without  foreign  materials  that  could  get  into  bearings 

and other movable parts. 

7

6

5

4

2A

3

2B

1

4  till 6   m m  

Summary of Contents for 15-00-RK/2,5t

Page 1: ...K 5t 15 01 RK 10t WITH ADJUSTABLE REST type 15 00 VK 2 5t 15 00 VK 5t 15 01 VK 10t WITH ADJUSTABLE REST AND RATCHET CRANK type 15 00 VK RK 2 5t 15 00 VK RK 5t 15 01 VK RK 10t WITH A RATCHET CRANK LEVER type HZ 5t Peruse the operation manual before using the jack It comprehends substantial security instructions and instructions for use installation and maintenance of the product Ensure the Operatio...

Page 2: ... USE 10 7 OPERATION 10 7 1 APPLICATION OF THE JACK 10 7 2 SAFETY WORK ENVIRONMENT 10 8 CHECK UP ON THE JACK 11 8 1 INSPECTION 11 8 1 1 Inspection types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on inspection 11 8 2 INSPECTION PROCEDURE 12 9 TROUBLE SHOOTING 13 10 GRASING 13 10 1 GENERALLY 13 10 2 JACK MECHANISM 13 11 MAINTENANCE 13 11 1 S...

Page 3: ...irective 98 37 EC of the European Parliament and of the Council as amended by the Czech technical regulation ministerial order No 24 2003 of the Collection of Laws as amended as well as requirements of the ČSN EN ISO 12100 1 ČSN EN ISO 12100 2 ČSN EN 1050 and ČSN EN 1494 harmonized technical standards 2 3 The jack by its design meets requirements specified for the group I of devices mine category ...

Page 4: ...with your jack 3 2 SECURITY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALWAYS check up the jack every day before starting work according to section 8 2 1 Daily inspection ALWAYS make sure that the lif...

Page 5: ...ng of unoriginal spare parts or carrying out changes on the product without the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part of the delivery a Operation Manual b EC Declaration of Conformity c Quality and Completeness Certificates and Guarantee Cert...

Page 6: ...ecified classification The jack is designed for class 1Bm according to the FEM 9 511 regulation see table 5 1 it corresponds to mechanism classification M3 according to the ISO 4301 1 Average daily operating time is specified in the load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being su...

Page 7: ...e Collection of Law EP and RE directive No 98 37 EC Note Articles 5 2 2 and 5 2 3 apply for jack finish to environment with explosion risk 5 3 DATA ON THE PRODUCT Each product is equipped with the label with specified data as follows Standard finish Finish to environment with explosion risk Mark of the producer Mark of the producer Address of the producer Address of the producer Product type Produ...

Page 8: ...r and rest can be put out Carry out rest fitting on to other position by opposite procedure 6 3 RATCHET CRANK OPERATION AND THE RATCHET CRANK LEVER only types 15 00 RK 15 01 RK 15 00 VK RK 15 01 VK RK a HZ 6 3 1 Raising or lowering Before raising hitch up the changeover lever and set on the mark of raising up arrow see fig 3 Carry out the raising by oscillating eventually rotation motion of the ra...

Page 9: ...s equipped with a safety shear pin against overloading see fig 4 If the shear pin is sheared during the manipulation with a load it is still possible to lower the load even if the shear pin is sheared after moving the reverse lever to the lowering position WARNING NEVER extend the lever s arm with a pipe or by any other method The lever might get damaged NOTICE The ratchet crank and also the ratch...

Page 10: ...reading of subjects in the workplace determined by the user It can be used not only in a current environment but also in environments with explosion risk in the event that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM The lifters type HZ have an opening in the foot which simplifies work when pushing apart objects above head height The lifter...

Page 11: ...workers 8 1 2 Daily inspection Check up at parts recommended in the section 8 2 1 Daily inspection whether the jacks are not damaged nor have no defect Carry out this inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspection is necessary 8 1 3 Regular inspe...

Page 12: ...missing parts Released parts Replace by new ones To retighten released parts 2 Regular inspection carried out by the competent person Part Inspection method Limit criteria for putting out of operation Remedy 1 Fixative parts Visual inspection of all screws nuts rivets etc Faulty or missing parts Released parts Replace by new ones To retighten released parts 2 All parts Visual inspection Outworn or...

Page 13: ...grease Use grease specified by the producer Lifters type HZ are equipped with a lubrication plug on the cover of the gear transfer We recommend regular lubrication of the gear mechanism at least once every 6 months 10 2 JACK MECHANISM Throw up the unloaded jack to the maximum position Grease with PM A2 vaseline or its equivalent the ridge bar and lower down the jack Lifters type Rack lifter are to...

Page 14: ...e both brake inserts 2A 2B Fig 6 Fig 7 11 2 2 Brake assembly and adjusting figures 6 and 7 Proceed in the opposite way when assembling Slip over the hub 1 the friction insert 2B ratchet 3 and second friction insert 2A Set it in the crank arm 7 slide on the spring 4 and screw on the nut 5 Tighten the nut so that the clearance in the dent is from 4 to 6 mm see fig 5 and screw down the screws 6 11 3 ...

Page 15: ...jack after putting out of operation to the firm dealing with liquidation of waste metal 13 RELATED DOCUMENTATION 13 1 EC declaration of conformity 13 2 The Operation Manual was elaborated in accordance with following technical regulations technical standards and national regulations Ministerial order No 24 2003 of the Collection of Law as amended EP and Council directive 98 37 EC Ministerial order...

Page 16: ... raising and lowering of free loads at normal atmospheric conditions in the workplace when observing the specified maximum load capacity Is in conformity with the following directives and standards MO CR No 24 2003 of Coll of Law RE directive No 98 37 EC ČSN EN ISO 12100 1 2004 EN ISO 12100 1 2003 ČSN EN ISO 12100 2 2004 EN ISO 12100 2 2003 ČSN EN1050 2001 EN1050 1996 ČSN EN 1494 The following aut...

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