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1 DEFINITION 

 !  HAZARD

 

Hazard

:  it  adverts  to  an  imminent  hazardous  situation,  which  will  inflict 

death or serious injury, if the operation personnel will not avoid it.  

 

 !  WARNING 

Warning

: it adverts to a possible hazardous situation,  which could inflict 

death or serious injury, if the operation personnel will not avoid it. 

 

 !  NOTICE 

Notice: 

it  adverts  to  a  possible  hazardous  situation,  which  could  inflict 

any minor or slight injury, if the operation personnel will not avoid it. The 
notice can warn against hazardous practices as well. 

 

Load capacity (Q):

 is the maximum permitted weight (working load limit) of a load on the 

jack  head,  by  which  the  jack  is  possible  to  be  loaded  when  handling  on  conditions 
specified in this Operation Manual. 
 

Load capacity (Q1):

 is the maximum permitted weight (working load limit) of a load on the 

rest, by  which  the  jack  is  possible  to  be  loaded  when  handling  on  conditions  specified  in 
this Operation Manual. 

 

2 DEVICE PURPOSE 

2.1 The 15-00, 15-00-VK, 15-00-RK, 15-00-VK-RK, 15-01,15-01-VK, 15-01-RK, 15-01-VK-
RK  and  Z 23  rack  jack  types  with  load  capacities  2,5t,  5t,  10t,  16t  and  20t  and  type  HZ 
lifting  capacity  5t  (hereinafter  referred  to  as  jack)  is  designed  entirely  for  manual  raising, 
lowering  and  pushing  of  free  loads  in  the  workplace.  The  load  weight  when  raising  does 
not have to exceed specified permitted load capacity. 
 
2.2  

The  jack  by  its  design  meets  requirements  provided  by  Directive  98/37/EC  of  the 

European Parliament and of the Council as amended by the Czech technical regulation – 
ministerial  order  No.  24/2003  of  the  Collection  of  Laws  as  amended  as  well  as 
requirements of the ČSN EN ISO 12100-1, ČSN EN ISO 12100-2, ČSN EN 1050 and ČSN 
EN 1494 harmonized technical standards. 
 
2.3 

The  jack  by  its  design  meets  requirements  specified  for  the  group  I  of  devices 

(mine)  category M2 according to the Directive  94/9/EC of the European Parliament and of 
the Council as amended by the Czech technical regulation – ministerial order No. 23/2003 
of the Collection of Laws  as amended  as well as requirements  of the ČSN EN 13463-1 
harmonized  technical  standard  and  complies  with  the  conditions  for  use  in  „hazardous 
atmospheric  conditions  2“    environment  according  to  the  ČSN  EN  1127-2  standard  with 
the  limitation  according  to  the  national  regulation  –  CBM  (Czech  Bureau  of  Mine) 
regulation  No.22/89  of  Collection  of  Law  §  232  section  (1)  c)  up  to  1,5%  of  mine  gas 
accumulation. 
 
2.4 

The jack by its design meets requirements specified for the group II of devices (non-

mine) category 2 and 3 according to the Directive 

94

/9/EC of the European Parliament and 

of  the  Council  as  amended  by  the  Czech  technical  regulation  –  ministerial  order  No. 
23/2003 of the  Collection  of Laws  as  amended  as well as requirements  of the ČSN EN 
13463-1 harmonized technical standard and complies with the conditions for use in „zone 
1  and  zone  21“,  „zone  2  and  zone  22“  environments  according  to  the  ČSN  EN  1127-1 
standard. 
 
Note: 2.3 and 2.4 articles apply for jack designed for use in the environment with explosion 
hazard. 

Summary of Contents for 15-00-RK/2,5t

Page 1: ...K 5t 15 01 RK 10t WITH ADJUSTABLE REST type 15 00 VK 2 5t 15 00 VK 5t 15 01 VK 10t WITH ADJUSTABLE REST AND RATCHET CRANK type 15 00 VK RK 2 5t 15 00 VK RK 5t 15 01 VK RK 10t WITH A RATCHET CRANK LEVER type HZ 5t Peruse the operation manual before using the jack It comprehends substantial security instructions and instructions for use installation and maintenance of the product Ensure the Operatio...

Page 2: ... USE 10 7 OPERATION 10 7 1 APPLICATION OF THE JACK 10 7 2 SAFETY WORK ENVIRONMENT 10 8 CHECK UP ON THE JACK 11 8 1 INSPECTION 11 8 1 1 Inspection types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on inspection 11 8 2 INSPECTION PROCEDURE 12 9 TROUBLE SHOOTING 13 10 GRASING 13 10 1 GENERALLY 13 10 2 JACK MECHANISM 13 11 MAINTENANCE 13 11 1 S...

Page 3: ...irective 98 37 EC of the European Parliament and of the Council as amended by the Czech technical regulation ministerial order No 24 2003 of the Collection of Laws as amended as well as requirements of the ČSN EN ISO 12100 1 ČSN EN ISO 12100 2 ČSN EN 1050 and ČSN EN 1494 harmonized technical standards 2 3 The jack by its design meets requirements specified for the group I of devices mine category ...

Page 4: ...with your jack 3 2 SECURITY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALWAYS check up the jack every day before starting work according to section 8 2 1 Daily inspection ALWAYS make sure that the lif...

Page 5: ...ng of unoriginal spare parts or carrying out changes on the product without the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part of the delivery a Operation Manual b EC Declaration of Conformity c Quality and Completeness Certificates and Guarantee Cert...

Page 6: ...ecified classification The jack is designed for class 1Bm according to the FEM 9 511 regulation see table 5 1 it corresponds to mechanism classification M3 according to the ISO 4301 1 Average daily operating time is specified in the load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being su...

Page 7: ...e Collection of Law EP and RE directive No 98 37 EC Note Articles 5 2 2 and 5 2 3 apply for jack finish to environment with explosion risk 5 3 DATA ON THE PRODUCT Each product is equipped with the label with specified data as follows Standard finish Finish to environment with explosion risk Mark of the producer Mark of the producer Address of the producer Address of the producer Product type Produ...

Page 8: ...r and rest can be put out Carry out rest fitting on to other position by opposite procedure 6 3 RATCHET CRANK OPERATION AND THE RATCHET CRANK LEVER only types 15 00 RK 15 01 RK 15 00 VK RK 15 01 VK RK a HZ 6 3 1 Raising or lowering Before raising hitch up the changeover lever and set on the mark of raising up arrow see fig 3 Carry out the raising by oscillating eventually rotation motion of the ra...

Page 9: ...s equipped with a safety shear pin against overloading see fig 4 If the shear pin is sheared during the manipulation with a load it is still possible to lower the load even if the shear pin is sheared after moving the reverse lever to the lowering position WARNING NEVER extend the lever s arm with a pipe or by any other method The lever might get damaged NOTICE The ratchet crank and also the ratch...

Page 10: ...reading of subjects in the workplace determined by the user It can be used not only in a current environment but also in environments with explosion risk in the event that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM The lifters type HZ have an opening in the foot which simplifies work when pushing apart objects above head height The lifter...

Page 11: ...workers 8 1 2 Daily inspection Check up at parts recommended in the section 8 2 1 Daily inspection whether the jacks are not damaged nor have no defect Carry out this inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspection is necessary 8 1 3 Regular inspe...

Page 12: ...missing parts Released parts Replace by new ones To retighten released parts 2 Regular inspection carried out by the competent person Part Inspection method Limit criteria for putting out of operation Remedy 1 Fixative parts Visual inspection of all screws nuts rivets etc Faulty or missing parts Released parts Replace by new ones To retighten released parts 2 All parts Visual inspection Outworn or...

Page 13: ...grease Use grease specified by the producer Lifters type HZ are equipped with a lubrication plug on the cover of the gear transfer We recommend regular lubrication of the gear mechanism at least once every 6 months 10 2 JACK MECHANISM Throw up the unloaded jack to the maximum position Grease with PM A2 vaseline or its equivalent the ridge bar and lower down the jack Lifters type Rack lifter are to...

Page 14: ...e both brake inserts 2A 2B Fig 6 Fig 7 11 2 2 Brake assembly and adjusting figures 6 and 7 Proceed in the opposite way when assembling Slip over the hub 1 the friction insert 2B ratchet 3 and second friction insert 2A Set it in the crank arm 7 slide on the spring 4 and screw on the nut 5 Tighten the nut so that the clearance in the dent is from 4 to 6 mm see fig 5 and screw down the screws 6 11 3 ...

Page 15: ...jack after putting out of operation to the firm dealing with liquidation of waste metal 13 RELATED DOCUMENTATION 13 1 EC declaration of conformity 13 2 The Operation Manual was elaborated in accordance with following technical regulations technical standards and national regulations Ministerial order No 24 2003 of the Collection of Law as amended EP and Council directive 98 37 EC Ministerial order...

Page 16: ... raising and lowering of free loads at normal atmospheric conditions in the workplace when observing the specified maximum load capacity Is in conformity with the following directives and standards MO CR No 24 2003 of Coll of Law RE directive No 98 37 EC ČSN EN ISO 12100 1 2004 EN ISO 12100 1 2003 ČSN EN ISO 12100 2 2004 EN ISO 12100 2 2003 ČSN EN1050 2001 EN1050 1996 ČSN EN 1494 The following aut...

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