Braun Companion Seat, Owners & Installation Manual

Page 1: ...WER 3EAT ASE FOR ORD 7INDSTAR WNERgS NSTALLATION ANUAL FOR 4 3EE INSIDE COVER FOR WARRANTY AND REGISTRATION INFORMATION OTE TO EALER 0ROVIDE THIS MANUAL TO THE CONSUMER 0ROVIDING CCESS TO THE 7ORLD NT...

Page 2: ...XQ RUSRUDWLRQ 32 R LQDPDF 1 7 02 6 5 180 5 0 7 3803 2 1 5 3 7 17 NE RAUN 3ERIAL O 3ERIES O IDENTIFICATION TAG SAMPLE SHOWN BELOW IS POSTED ON THE SEAT BASE SECOND TAG IS POSTED AT RIGHT OTH TAGS PROVI...

Page 3: ...minor per sonal injury or prop erty damage WARNING This symbol indicates important safety information regarding a potentially hazard ous situation that could result in serious bodily injury and or pr...

Page 4: ...vehicle Lift feet when rotating seat Release the hand pendant toggle switch from the DEPLOY position once the seat is fully extended Release the hand pendant toggle switch from the STOW position once...

Page 5: ...ating the Companion Seat Be certain the passenger door is fully open before operat ing the seat Visually inspect the seat before operation Do not operate the seat if you suspect damage wear or any abn...

Page 6: ...Companion Seat is extended fully individuals with limited upper body strength could possibly fall out of the seat if the seat back is angled forward too much A passenger with limited upper body stren...

Page 7: ...es seat operating instruc tions and manual operating instruc tions before attempt ing seat operation procedures Contact The Braun Corpora tion immediately if any of this informa tion is not under stoo...

Page 8: ...ntil seat locks Push the yellow handled lever down to ensure the lever is engaged seat is locked Lower head and press switch to DEPLOY DOWN until the seat stops Photos 5a 5c Yellow handled Lever 1 2 3...

Page 9: ...a 3b 4 Yellow handled Lever Lower head and press switch to STOW UP until the seat stops see Photos 1a 1d Lift yellow handled lever Manually rotate seat fully inward until seat locks Photo 3a Push the...

Page 10: ...ment failure follow the Manual Operating Instructions provided below to manually extend and retract the Companion Seat A slotted shaft stud is located at the motor end of the electric actuator An acce...

Page 11: ...ompanion Seat under carpet inside wall panel or other protected area clear of hot areas moving parts or other potential hazards WARNING Installation Service Safety Precautions WARNING WARNING WARNING...

Page 12: ...inforcement 21390 17 2 Washer 7 16 SAE Flat 82046 000 18 3 Washer 7 16 Lock 13843 19 1 Washer 10 Flat Auto Black 11541 20 3 Nut 7 16 20 Hex 10457 21 1 Bolt 7 16 UNF x 1 1 4 HHCS 80042 000 22 3 Screw 8...

Page 13: ...erty damage OEM original Passenger s Seat Front Inboard Outboard Rear Installation Instructions WARNING OEM Seat Mounting Studs Qty 4 Companion Seat Base Front OEM Seat Mounting Holes Qty 2 Rear OEM S...

Page 14: ...any front or side air bag supplemental restraint system SRS components and before servicing replacing adjusting or striking components near the front or side air bag sensors such as doors instrument...

Page 15: ...tal toward the rear of the vehicle to expose the OEM connectors Disconnect the yellow and the green connectors Remove the seat pedestal assembly from the vehicle 3 2b 2 Remove Passenger s Seat and Ped...

Page 16: ...to remove plug Keep the plug Remove the belt receptacle mounting bolt using a T50 Torx wrench 4a Carefully disconnect the seat belt indicator harness connecting the receptacle assem bly to the seat as...

Page 17: ...ee Photos 5b and 5c Note Disconnect power seat control wiring harness from the switch assembly on the passenger side guard of the seat 5a 5 Remove Power Seat Plastic Trim Guards Remove the two plastic...

Page 18: ...6b Cable tie the motor harness together and to the bottom of the seat as shown Disconnect Power Seat Motors Disconnect the power harness to each of the three power seat motors mounted on the seat pede...

Page 19: ...ower seat base is bolted to the seat back Remove OEM seat back mounting bolt using a 15MM wrench The passenger side of the seat assembly is shown in Photo 8a Keep the hardware Remove OEM seat back mou...

Page 20: ...orque Specifications 17 foot pounds Note Be sure to set the slide position on the manual slide tracks before mounting the seat assembly to the Companion Seat base The front to back position of the sea...

Page 21: ...de the box that must be removed If the console does not appear as shown you must remove the obstruction refer to Ford Manual Pull the handle at the front of the console and pull the VCR out of the con...

Page 22: ...curely to plug the mounting holes The connectors bolts and the front carpet void will be covered by the Companion Seat base once it has been installed Note The rear carpet void will be fitted with a c...

Page 23: ...Seat Mounting Location Route the extended harness toward the rear of the vehicle as shown 13b Carefully drill ream out the two front OEM seat mount ing holes to 1 2 diam eter Extended OEM Harness OEM...

Page 24: ...ng the two OEM washer head nuts Apply Loctite or other thread locking compound to the mount ing studs Use an 18MM wrench to tighten the bolts securely Torque Specifications 41 foot pounds Installation...

Page 25: ...wer cable 15 15a 15b 15c Remove the driver s side plastic sill plate The sill plate is secured with snap clip fasteners Route the power cable under the sill plate toward the fire wall Reposi tion and...

Page 26: ...ect the fuse end of the wiring harness to the vehicle s Positive battery post Squeeze depress and lift the plastic battery post cover to access the battery post WARNING Route cable clear of exhaust sy...

Page 27: ...rea around the harness to seal the opening used to access the engine compartment of the vehicle Reposition and secure the fresh air intake duct in the engine compartment 16 15g Secure Seat Belt Recept...

Page 28: ...dification After Modification Driver s Side Guard 16b Seat Belt Receptacle Rotating Base Secure Seat Belt Receptacle to Compan ion Seat Base Continued Insert the 7 16 UNF x 1 1 4 bolt into the recepta...

Page 29: ...As shown in Photo 18b Torx Seat Guard Mounting Screws Threaded Insert Fastener Snap clip type fasteners 18a 18b 19 Prepare Seat for Installation The manual slides have mounting studs at each end Usin...

Page 30: ...retracted into vehicle and rotated to the forward facing position Be sure the harness is clear routed toward the rear of the vehicle and position the seat onto the Companion Seat base Note If the fou...

Page 31: ...structions contained in this manual and posted on Warnings and Seat Operating Instructions decal 22616 Keep all OEM hardware for possible use in the future 22 The extension harness must be secured to...

Page 32: ...er towels Do not use oily shop rags Wipe surface free of residue with dry portion of cleaning cloth Post Extend and Recline Warning Decal 21418 and Head Clearance Warning Decal 21419 as shown Post dec...

Page 33: ...3 4 Tall WARNING 21417 Patent Pending Keep hands arms fingers and all body parts clear of moving seat parts Decal 21599 Actual Size 2 15 32 Wide x 1 5 16 Tall WARNING 21599 Patent Pending Keep hands...

Page 34: ...Washer 3 8 Lock Auto Black 10069BK 35 2 Nut 3 8 16 Hex Auto Black 10059BK 36 1 Bearing 1 1 2 ID Peer Thrust 99236 000 37 1 Bracket Switch 05732 000 38 1 Switch Micro SPDT C H 14218 39 2 RMS 4 40 x 3 4...

Page 35: ...edge Page s Date Document Output Type Negative Film Right Reading Emulsion side DOWN 23560F p 33 34 10 03 33A 34A Page 33A Page 34A Companion Seat Exploded View 2 6 44 43 3 6 4 15 11 7 5 13 10 8 60 6...

Page 36: ...O 2 COND WIRE CODE BLACK 16 GA ORANGE 16 GA 2 1 COLOR NO 2 COND WIRE CODE BLACK 16 GA ORANGE 16 GA 3 2 1 COLOR NO 3 COND WIRE CODE BLACK 22 GA ORANGE 26 GA BLUE 26 GA 1 3 2 1 3 2 3 1 2 3 1 2 3 2 1 COL...

Page 37: ...ION SEAT HOUSING ACTUATOR MOTOR BATTERY IN LINE FUSE 20 AMP CIRCUIT BOARD ROTATION MICROSWITCH P1 1 P1 2 P1 3 J1 1 J1 2 J1 3 P2 1 P2 2 P2 3 J2 1 J3 1 P3 1 J3 2 P3 2 J2 2 J2 3 BU OR BK 26 GA GN RD OR B...

Page 38: ...or Header B 32 3 4 Seating Surface to Ground Extended Position C 19 3 4 Side of Van to Front Edge of Seat D 15 1 2 Overall Width Side to Side E 29 3 8 Overall Height of Seat Base F 5 1 4 Overall Depth...

Page 39: ...Braun Dealers and Distributors Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574...

Page 40: ...20 days of purchase This warranty also covers the cost of labor for the repair or replacement of most parts for one year when performed by an authorized Braun Representative A Braun labor schedule de...