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Page 10

Maintenance and Lubrication Schedule

Maintenance and 
lubrication procedures 
must be performed as 
speci

fi

ed by an 

authorized service 
technician.  Failure to 
do so may result in 
serious bodily injury 
and/or property 
damage.

Proper maintenance is necessary to ensure safe, 
troublefree operation.  Inspecting the lift for any wear, 
damage or other abnormal conditions should be a part 
of all transit agencies’s daily service program.  Simple 
inspections can detect potential problems.  

The maintenance and lubrication procedures speci

fi

ed 

in this schedule 

must

 be performed by a Braun autho-

rized service representative at the scheduled intervals 
according to the number of cycles.  

Braun dual parallel arm lifts are equipped with hard-
ened pins and self-lubricating bushings to decrease 
wear, provide smooth operation and extend the service 
life of the lift.      

When servicing the lift at the recommended intervals, 
inspection and lubrication procedures speci

fi

ed in 

the previous sections should be repeated.  

Clean

 the 

components and the surrounding area 

before apply-

ing lubricants

.  LPS2 General Purpose Penetrating 

Oil is recommended where Light Oil is called out.  
Use of improper lubricants can attract dirt or other 
contaminants which could result in wear or damage 
to the components.  Platform components exposed to 
contaminants when lowered to the ground may require 
extra attention. 

Lift components requiring grease are lubricated during 
assembly procedures.  When these components are 
replaced, grease must be applied during installation 
procedures.  Speci

fi

ed lubricants are available from 

The Braun Corporation (part numbers provided on 
previous page).

All

 listed inspection, 

lubrication and main-
tenance procedures 
should be repeated at 
“750 cycle” intervals 
following the scheduled 
“4500 Cycles” mainte-
nance.  These intervals 
are a general guideline 
for scheduling mainte-
nance procedures and 
will vary according to 
lift use and conditions.  
Lifts exposed to severe 
conditions (weather, 
environment, contami-

nation, heavy usage, etc.) may require inspection and 
maintenance procedures to be performed more often 
than speci

fi

ed.  

Cycle Counter:

  NL-2 Series lift models are equipped 

with a cycle counter located on the top of the pump 
module.  This cycle counter allows the lift attendant/op-
erator to easily track the number of cycles during daily 
inspections of the lift.  

Discontinue lift use immediately

 if maintenance and 

lubrication procedures are not properly performed, or if 
there is any sign of wear, damage or improper opera-
tion.  Contact your sales representative or call The 
Braun Corporation at 1-800-THE LIFT

®

.  One of our 

national Product Support representatives will direct you 
to an authorized service technician who will inspect your 
lift.

Outer barrier pivot points (2)

Outer barrier latch pivot point

Outer barrier latch slot

Outer barrier lever bearings (2) 
 
Lift-Tite

 latches (tower pivot points - 2)

Lift-Tite

 latch gas (dampening) spring pivot

points (2 springs - 4 points) 

Inspect Lift-Tite

 latches and gas springs for wear 

or damage (bent, deformed or misaligned), positive 
securement (lock nuts / external snap rings) and 
proper operation    

Inspect outer barrier for proper operation 

  

 

 

 

Inspect outer barrier latch for proper operation, 
positive securement, and detached or missing 
spring

Adjust fold pressure and outer barrier fold pressure

 

Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Apply Light Grease to both sides of slot.  
See Lubrication diagram

Apply Light Oil - See Lubrication Diagram
 
Apply Light Oil - See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

Resecure, replace damaged parts or otherwise 
correct as needed.  

Note:  

Apply Light Grease to 

Lift-Tite

 latch tower pivot point if replacing latch.

Correct or replace damaged parts. 
 
Correct or replace damaged parts and/or relubri-
cate.  See Lubrication Diagram

See Platfold Fold Pressure Adjustment and Outer 
Barrier Fold Pressure Adjustment

750 

Cycles

WARNING

continued

Summary of Contents for NL 2 Millennium Series

Page 1: ...ium 2 Series DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No 403 This lift may be installed on all vehic...

Page 2: ...he carrier at once with any claims Two warranty registration cards shown right are located in the lift mounted manual storage pouch The sales representative must process one of the cards The consumer...

Page 3: ...iring Diagram 14 Hydraulics Hydraulic Schematic 15 Hydraulics Parts List 16 Hydraulics Diagram 17 Repair Parts Pump Module Pump Module Parts List 18 Pump Module Diagram 19 Lift Exploded Views and Part...

Page 4: ...isible underside of platform Outer Barrier Automatic Outboard Roll Stop Saddle 2 Outer Fold Arm 2 Opposite Pump Side Vertical Arm Bottom Parallel Arms 2 Platform Lights 2 Outboard Right Lift Tite Latc...

Page 5: ...Microswitch Stow Interlock Microswitch IB Occupied Stow Interlock Assy 32514NA IB Raised Switch 32519A Up Microswitch Unfold Microswitch Threshold Alarm Microswitch Up Unfold Microswitch Assy 975 312...

Page 6: ...Refer to the interlock installation instructions The platform will not fold stow if occupied Refer to Platform Fold Pressure Adjustment procedures The inner roll stop will not raise if occupied Call...

Page 7: ...tform Fold Adjustment Allen Screw 1 See Tower 4 Fold Switch Adjustment in the Tower Microswitch Adjustment section for proper microswitch setting before adjusting the platform fold pressure 2 Position...

Page 8: ...the angle at both positions equal amount of angle Angle A should equal angle B as shown in Figure C Century NCL Series Vista NVL Series The platform angle must be adjusted so the outboard end of the p...

Page 9: ...line All Lift Models Right Wrong Turn clockwise to raise outboard end of platform When adjusting platform angle setting floor level position or adjusting bridging microswitch ensure both stop blocks a...

Page 10: ...ocedures below and adjust as needed only Tower 1 Unfold Switch Adjustment Floor Position from Stow 1 Position platform at the fully stowed position using the manual hand pump or pendant control 2 Turn...

Page 11: ...earings 4 LO Parallel Arm Pivot Pin Bearings 16 LO Lift Tite Latches Tower Pivot Points 2 LO Lift Tite Latch Dampening Spring 2 springs 4 Points LO Parallel Arm Pivot Pin Bearings 16 LO Inner Roll Sto...

Page 12: ...edures and will vary according to lift use and conditions Lifts exposed to severe conditions weather environment contami nation heavy usage etc may require inspection and maintenance procedures to be...

Page 13: ...ion Verify FMVSS 403 404 Certification Checklist Inspect lift for wear damage or any abnormal condition Inspect lift for rattles See Certification Checklist Diagnostic Procedures Correct as needed Cor...

Page 14: ...needed Resecure repair or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing...

Page 15: ...SIGNAL GROUND YL LT BU 18 YL LT BU 18 GY RD 18 BK 18 BK 18 BK 18 BK 18 RD 18 BK 18 RD 18 BK 16 WH 18 WH 18 WH 18 WH 18 GN 18 BU 18 BU 18 DK BU 18 DK BU 18 TN OR 18 RD 18 BK 18 RD WH 18 RD WH 18 RD WH...

Page 16: ...OLOR NO 9 COND WIRE CODE LIFT STOWED GROUND SIGNAL NOT USED NOT USED 9 8 7 1 2 3 4 5 6 7 8 9 2 1 1 2 1 2 2 1 1 2 2 1 1 2 2 1 Ground Detect Microswitch Bridging Microswitch BU 20 BK 20 1 2 NC COM NO 1...

Page 17: ...op Down Solenoid Valve Outer Barrier Fold Relief Solenoid Valve Outer Barrier Relief Valve 200 PSI Main Relief Valve 2500 PSI Fixed Displacement Pump Vented Reservoir Orifice Backup Pump Single Acting...

Page 18: ...e 7 16 20 JIC 37 24504 20 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 21 1 Hose Assembly 1 8 Opposite Pump Side 16004A 086 22 1 Hose Assembly 1 8 Pump Side 16004A 046 23 2 Elbow...

Page 19: ...Cylinder Hydraulic Pump 23 21 22 18 2 23 24 24 20 19 19 15 16 17 13 17 28 25 17 8 5 5 Roll Stop Cylinder 27 26 25 14 1 12 4 3 11 10 Hydraulic Repair For repair of a hydraulic hose or cylinder read thi...

Page 20: ...22166A 22166A 34 1 Wire Assembly Lift Interlock Connection 31797A 31797A 35 1 Wire Assembly Lift Stowed Connection tSee note below 31798A 31798A 36 1 Rubber Boot Red tSee note below 82046 82046 37 1 C...

Page 21: ...bolts when retrofitting an M268 pump assembly Loctite is available from The Braun Corporation under part number 11522 1 12 11 23 14 17 19 28 14 25 33 4 31 27 13 13 22 36 18 39 34 35 14 6 15 15 5 20 40...

Page 22: ...ID 10091 4 4 26614 2 13617 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8...

Page 23: ...31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W...

Page 24: ...ID 10091 4 4 26614 2 13617 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8...

Page 25: ...LID 10091 4 4 26614 2 13617 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3...

Page 26: ...2 1 16368 WASHER 5 16 EXTERNAL TOOTH 1 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 13 1 10068 WASHER 5 16 LOCK AUTO BK 14 1 10058 NUT 5 16 18 HEX AUTO BK 2 4 5 3 10 7 1 11 12 8 9 14 13 6 DESCRIPTION 24011...

Page 27: ...ITEM 1 PART NO 945 3412NA 1 2 BEARING FLANGE 3 4 X 3 8 12FDU06 4 24011 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 3 34398 4 1 2 3 5 4 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 34398 4 ARM PARALLEL BOTTOM...

Page 28: ...43 771 29 146 CYLINDER 14 625 29 146 RETRACTED ELBOW 1 4 NPT 90 1 4 BARB ELBOW 7 16 20 M O RNG 37 035 ORFICE DESCRIPTION 15150 26667 C1514 3 0408N PART NO 3 2 1 ITEM 1 1 1 QTY 30 10 Exploded Views an...

Page 29: ...X 3 8 RD HD 9 2 32949 WELD NUT 4 40 X 1 8 BARREL ZINC 81064 000 5 1 SCREW 1 4 20 X 1 BHCS SS 2 6 3 4 1 5 NOTE 1 NOTE 3 A 7 8 9 DETAIL A SCALE 2X NOTE 2 Exploded Views and Parts Lists Vertical Arm Ass...

Page 30: ...12608 CLIP SAFETY GAS SPRING 1 32519A SWITCH ASSEMBLY INCLUDED WITH ITEM 9 INDICATES ITEMS NOT SHOWN Exploded Views and Parts Lists Front Handrail Assembly Rear Handrail Assembly 6 8 10 2 12 11 1 3 4...

Page 31: ...P PIVOT PINS B C 24932BK 2X 4 USE LOCTITE 11522 1 RED ON SCREWS B C 24537 4X 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAGE 060 SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NO...

Page 32: ...FROM OUTER EDGE OF SIDE PLATE 3 USE LOCTITE 29255 GREEN ON ROLL STOP PIVOT PINS B C 24932BK 2X 4 USE LOCTITE 11522 1 RED ON SCREWS B C 24537 4X 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 G...

Page 33: ...is found to exist during the fourth or fifth year of warranty coverage to the following lift s power train parts Cable Cylinder Flow Control Gear Box Motor Pump Hydraulic Hose and Fittings it will be...

Page 34: ...mitted by law notify Braun directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Braun can become directly involved in providing service pursuant to the...

Page 35: ...r any action of Braun or any agent of Braun shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph Some states do not allow a reduction in the st...

Page 36: ...Page 34 NOTES This page intentionally left blank to provide a place for notes and references...

Page 37: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 38: ...ration reserves the right to make changes at any time without notice All illustrations descriptions and specifications in this manual are based on the latest product information available at the time...

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