BraunAbility NL 2 Millennium Series, Service Manual

Page 1: ...ium 2 Series DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No 403 This lift may be installed on all vehic...

Page 2: ...he carrier at once with any claims Two warranty registration cards shown right are located in the lift mounted manual storage pouch The sales representative must process one of the cards The consumer...

Page 3: ...iring Diagram 14 Hydraulics Hydraulic Schematic 15 Hydraulics Parts List 16 Hydraulics Diagram 17 Repair Parts Pump Module Pump Module Parts List 18 Pump Module Diagram 19 Lift Exploded Views and Part...

Page 4: ...isible underside of platform Outer Barrier Automatic Outboard Roll Stop Saddle 2 Outer Fold Arm 2 Opposite Pump Side Vertical Arm Bottom Parallel Arms 2 Platform Lights 2 Outboard Right Lift Tite Latc...

Page 5: ...Microswitch Stow Interlock Microswitch IB Occupied Stow Interlock Assy 32514NA IB Raised Switch 32519A Up Microswitch Unfold Microswitch Threshold Alarm Microswitch Up Unfold Microswitch Assy 975 312...

Page 6: ...Refer to the interlock installation instructions The platform will not fold stow if occupied Refer to Platform Fold Pressure Adjustment procedures The inner roll stop will not raise if occupied Call...

Page 7: ...tform Fold Adjustment Allen Screw 1 See Tower 4 Fold Switch Adjustment in the Tower Microswitch Adjustment section for proper microswitch setting before adjusting the platform fold pressure 2 Position...

Page 8: ...the angle at both positions equal amount of angle Angle A should equal angle B as shown in Figure C Century NCL Series Vista NVL Series The platform angle must be adjusted so the outboard end of the p...

Page 9: ...line All Lift Models Right Wrong Turn clockwise to raise outboard end of platform When adjusting platform angle setting floor level position or adjusting bridging microswitch ensure both stop blocks a...

Page 10: ...ocedures below and adjust as needed only Tower 1 Unfold Switch Adjustment Floor Position from Stow 1 Position platform at the fully stowed position using the manual hand pump or pendant control 2 Turn...

Page 11: ...earings 4 LO Parallel Arm Pivot Pin Bearings 16 LO Lift Tite Latches Tower Pivot Points 2 LO Lift Tite Latch Dampening Spring 2 springs 4 Points LO Parallel Arm Pivot Pin Bearings 16 LO Inner Roll Sto...

Page 12: ...edures and will vary according to lift use and conditions Lifts exposed to severe conditions weather environment contami nation heavy usage etc may require inspection and maintenance procedures to be...

Page 13: ...ion Verify FMVSS 403 404 Certification Checklist Inspect lift for wear damage or any abnormal condition Inspect lift for rattles See Certification Checklist Diagnostic Procedures Correct as needed Cor...

Page 14: ...needed Resecure repair or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing...

Page 15: ...SIGNAL GROUND YL LT BU 18 YL LT BU 18 GY RD 18 BK 18 BK 18 BK 18 BK 18 RD 18 BK 18 RD 18 BK 16 WH 18 WH 18 WH 18 WH 18 GN 18 BU 18 BU 18 DK BU 18 DK BU 18 TN OR 18 RD 18 BK 18 RD WH 18 RD WH 18 RD WH...

Page 16: ...OLOR NO 9 COND WIRE CODE LIFT STOWED GROUND SIGNAL NOT USED NOT USED 9 8 7 1 2 3 4 5 6 7 8 9 2 1 1 2 1 2 2 1 1 2 2 1 1 2 2 1 Ground Detect Microswitch Bridging Microswitch BU 20 BK 20 1 2 NC COM NO 1...

Page 17: ...op Down Solenoid Valve Outer Barrier Fold Relief Solenoid Valve Outer Barrier Relief Valve 200 PSI Main Relief Valve 2500 PSI Fixed Displacement Pump Vented Reservoir Orifice Backup Pump Single Acting...

Page 18: ...e 7 16 20 JIC 37 24504 20 1 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 21 1 Hose Assembly 1 8 Opposite Pump Side 16004A 086 22 1 Hose Assembly 1 8 Pump Side 16004A 046 23 2 Elbow...

Page 19: ...Cylinder Hydraulic Pump 23 21 22 18 2 23 24 24 20 19 19 15 16 17 13 17 28 25 17 8 5 5 Roll Stop Cylinder 27 26 25 14 1 12 4 3 11 10 Hydraulic Repair For repair of a hydraulic hose or cylinder read thi...

Page 20: ...22166A 22166A 34 1 Wire Assembly Lift Interlock Connection 31797A 31797A 35 1 Wire Assembly Lift Stowed Connection tSee note below 31798A 31798A 36 1 Rubber Boot Red tSee note below 82046 82046 37 1 C...

Page 21: ...bolts when retrofitting an M268 pump assembly Loctite is available from The Braun Corporation under part number 11522 1 12 11 23 14 17 19 28 14 25 33 4 31 27 13 13 22 36 18 39 34 35 14 6 15 15 5 20 40...

Page 22: ...ID 10091 4 4 26614 2 13617 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8...

Page 23: ...31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W...

Page 24: ...ID 10091 4 4 26614 2 13617 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8...

Page 25: ...LID 10091 4 4 26614 2 13617 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5 16 ID X 1 16 NUT 3 8 16 UNC HEX LOCK AUTO BK WASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3...

Page 26: ...2 1 16368 WASHER 5 16 EXTERNAL TOOTH 1 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 13 1 10068 WASHER 5 16 LOCK AUTO BK 14 1 10058 NUT 5 16 18 HEX AUTO BK 2 4 5 3 10 7 1 11 12 8 9 14 13 6 DESCRIPTION 24011...

Page 27: ...ITEM 1 PART NO 945 3412NA 1 2 BEARING FLANGE 3 4 X 3 8 12FDU06 4 24011 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 3 34398 4 1 2 3 5 4 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 34398 4 ARM PARALLEL BOTTOM...

Page 28: ...43 771 29 146 CYLINDER 14 625 29 146 RETRACTED ELBOW 1 4 NPT 90 1 4 BARB ELBOW 7 16 20 M O RNG 37 035 ORFICE DESCRIPTION 15150 26667 C1514 3 0408N PART NO 3 2 1 ITEM 1 1 1 QTY 30 10 Exploded Views an...

Page 29: ...X 3 8 RD HD 9 2 32949 WELD NUT 4 40 X 1 8 BARREL ZINC 81064 000 5 1 SCREW 1 4 20 X 1 BHCS SS 2 6 3 4 1 5 NOTE 1 NOTE 3 A 7 8 9 DETAIL A SCALE 2X NOTE 2 Exploded Views and Parts Lists Vertical Arm Ass...

Page 30: ...12608 CLIP SAFETY GAS SPRING 1 32519A SWITCH ASSEMBLY INCLUDED WITH ITEM 9 INDICATES ITEMS NOT SHOWN Exploded Views and Parts Lists Front Handrail Assembly Rear Handrail Assembly 6 8 10 2 12 11 1 3 4...

Page 31: ...P PIVOT PINS B C 24932BK 2X 4 USE LOCTITE 11522 1 RED ON SCREWS B C 24537 4X 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAGE 060 SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NO...

Page 32: ...FROM OUTER EDGE OF SIDE PLATE 3 USE LOCTITE 29255 GREEN ON ROLL STOP PIVOT PINS B C 24932BK 2X 4 USE LOCTITE 11522 1 RED ON SCREWS B C 24537 4X 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 G...

Page 33: ...is found to exist during the fourth or fifth year of warranty coverage to the following lift s power train parts Cable Cylinder Flow Control Gear Box Motor Pump Hydraulic Hose and Fittings it will be...

Page 34: ...mitted by law notify Braun directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Braun can become directly involved in providing service pursuant to the...

Page 35: ...r any action of Braun or any agent of Braun shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph Some states do not allow a reduction in the st...

Page 36: ...Page 34 NOTES This page intentionally left blank to provide a place for notes and references...

Page 37: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 38: ...ration reserves the right to make changes at any time without notice All illustrations descriptions and specifications in this manual are based on the latest product information available at the time...