BraunAbility Rampvan, Maintenance And Service Manual

Page 1: ...ta Minivans Wheelchair Accessible Lowered Floor Conversion featuring 2004 2010 featuring Toyota Minivans featuring Toyota Minivans Braun Rampvan Braun Rampvan WARNING ual Man Read manual before servicing Failure to do so may result in serious bodily injury and or property damage ...

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Page 10: ...G RU UHFW WKH SUREOHP LI SRVVLEOH I WKH SUREOHP FRQWLQXHV FRQWDFW 7KH UDXQ RUSRUDWLRQ FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1 00 NO OPERATION 1 10 No Power To Rampvan Systems Circuit Problem 1 20 Power to Rampvan Systems But No Operation Troubleshooting Diagnosis Chart 3RRU JURXQG FRQQHFWLRQ DWWHU WHUPLQDOV GLUW DWWHU GDPDJHG DWWHU GLVFKDUJHG YROW VRXUFH FKHFN IXVHV IRU YROWV LUFXLW EUHDNHU WULSS...

Page 11: ...KH NQHHO HOHFWULFDO RYHUULGH VZLWFK WR WHVW DFWXDWRU SDVVHQJHU VLGH SLOODU 5HSODFH LI GDPDJHG RQQHFW UHSDLU RU UHSODFH KHFN DQG FRUUHFW RQQHFW UHSODFH RU RWKHUZLVH FRUUHFW DV QHHGHG 3 00 POWER DOOR OPEN 3 20 Motor Runs But Door Does No Move 3 10 No Open Operation Motor Does Not Run 3 30 Faulty Open Operation 3 40 Door Does Not Open Fully 6HH RRU PLFURVZLWFK HV GDPDJHG RRU RSHUDWRU PRWRU KDUQHVV GL...

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Page 14: ...ion 9 10 No Raise Operation 11 10 No Operation FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY TROUBLESHOOTING 8 30 Faulty Operation 8 40 Door Does Not Close Fully 8 50 Door Contacts Ramp When Closing 8 10 No Close Operation 8 20 Motor Runs Door Does Not Move 11 00 KNEEL ELECTRICAL OVERRIDE 6HH DQG 6HH 6HH 6HH 7R RWD YHKLFOH RZQHUҋV PDQXDO 5HSODFH VZLWFK 6HH DQG QHHO HOHFWULFDO RYHUULGH VZLWFK GDPDJHG 6HH ...

Page 15: ...Page 13 TROUBLESHOOTING 12 10 No Operation 12 00 KNEEL MECHANICAL OVERRIDE 5HSODFH QXW QHHO PRWRU UHOHDVH QXW PLVVLQJ IURP DFWXDWRU PRWRU VKDIW FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY ...

Page 16: ...Tank Fuel Vapor Line Fuel Vent Line SDM Module Charcoal Canister Controller PMM Rear AC Lines Seat Connector Typical Driver Passenger SIR Module Fuel Vent Line Main Fuel Line OEM Wiring Braun Wiring Heat AC Lines Fuel System Brake System Color Key 5HIHU WR WKH DSSOLFDEOH LOOXVWUDWLRQ ZKHQ LQVWDOOLQJ DIWHUPDUNHW HTXLS PHQW WR DYRLG FRQWDFWLQJ RU GDPDJ LQJ YLWDO FRPSRQHQWV XQGHU WKH ÁRRU KHQ LQVWDOO...

Page 17: ...Connector Typical Driver Passenger SIR Module Fuel Vent Line Main Fuel Line OEM Wiring Braun Wiring Heat AC Lines Fuel System Brake System Color Key OEM Wiring Braun Wiring Heat AC Lines Fuel System Brake System Color Key BELOW FLOOR OBSTRUCTIONS Check for obstruc tions such as wires gas lines exhaust etc before drilling or cutting through ÁRRU DLOXUH WR GR VR may result in serious bodily injury a...

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Page 19: ...leep Harness Ramp Motor 1 2 1 COLOR FUNCTION NO 5 COND WIRE CODE NONE WH BK 18G N A 3 NONE N A 4 NONE N A C Pillar Ground 5 BK 18G C Pillar Operate 2 1 COLOR FUNCTION NO 6 COND WIRE CODE NONE NONE 3 BN BL 20G 4 NONE N A 5 WH YL 20G Kneel ON OFF 6 NONE WH 10G LT GN 14G BK 14G LT BL 14G LT BN 14G DK BN 14G DK BN 14G BN BL 20G WH GY 20G WH BN 20G WH BN 20G GY YL 20G WH 18G YL 20G GY BK 20G BK 20G BK ...

Page 20: ...20G WH 16G GY 16G BL Switch 1 BK 16G BL Switch 2 BK Switch 1 BK Switch 2 RD 16 G BL Switch 1 BK 16G BK Switch 1 RD 16 G WH BN 18G BK 18G WH 12G BK 18G WH GY 20G LT GN 14G WH 20G BN BL 20G GY YL 20G GY YL 20G WH OR 20G WH OR 20G WH OR 20G WH BK 18G WH OR 20G WH RD 18G OR 20G LT BL 14G YL 20G BN GN 20G PU 20G BN 20G WH BR 20G WH 20G BK 20G WH 16G GY 16G DK BL 20G LT GN 20G YL 20G BK 14G RD 14G RD 12...

Page 21: ...D WIRE CODE NONE WH BK 18G N A 3 NONE N A 4 NONE N A C Pillar Ground 5 BK 18G C Pillar Operate 2 1 COLOR FUNCTION NO 6 COND WIRE CODE NONE NONE 3 BN BL 20G 4 NONE N A 5 WH YL 20G Kneel ON OFF 6 NONE WH 10G LT GN 14G BK 14G LT BL 14G LT BN 14G DK BN 14G DK BN 14G BN BL 20G WH GY 20G WH BN 20G WH BN 20G GY YL 20G WH 18G YL 20G GY BK 20G BK 20G BK 20G BN GN 20G BN GN 20G BK 18G WH OR 20G WH YL 20G WH...

Page 22: ...YL 20G BK 14G RD 14G RD 12G WH RD 18G BK 18G DK BN 14G BN GN 20G WH 12G BK 20G BK 14G BK 14G LT BL 14G LT BN 14G GY BK 20G BN BL 20G WH BN 20G GY YL 20G GY YL 20G WH PU 20G WH 20G WH 14G WH OR 20G RD 12G WH RD 18G M _ COM NO NC IGN 50 AMP BAT RAMP STOWED SWITCH COM NO TRANSMISSION INTERLOCK SWITCH FUSE BLOCK TO OEM IGNITION DASH DOOR SWITCH KNEEL ON OFF SWITCH COM NO COM NO C PILLAR DOOR SWITCH KN...

Page 23: ... 22 20 19 18 9 8 7 6 10 23 29 16 17 5 37 36 35 34 4 3 2 1 14 13 12 11 27 26 25 24 33 32 31 30 21 15 28 22 20 19 18 9 8 7 6 10 23 29 16 17 5 37 36 35 34 6 5 4 3 2 1 COLOR FUNCTION PIN 37 COND WIRE CODE 7 8 9 BL BK 18G RD BK 18G PU 14G RD WH 14G WH BK 14G NONE BK 18G YL 18G NONE Heated Seat Potentiometer Battery Ground Ground N A Seat Present Power N A 13 12 11 10 BL WH 18G LT GN 18G LT GN BK 18G GN...

Page 24: ...8G LT GN 18G BL WH 18G BL 18G GY 18G RD 18G BL 18G PU 14G BL BK SL 20G GY SL 20G RD BK SL 20G WH BK SL 20G RD WH SL 20G BL WH SL 20G YL SL 20G BK YL SL 20G LT GN SL 20G PK SL 20G OR SL 20G GN SL 20G PU SL 20G RD BK SL 20G GN BK SL 20G YL BK SL 20G BL SL 20G RD SL 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 2 1 2 1 2 1 2 1 5 6 5 4 4 3 3 2 2 ...

Page 25: ...ODE BK 16G RD 16G Kneel Motor 2 Kneel Motor 1 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 14G RD 14G Kneel Motor 2 Kneel Motor 1 1 2 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 16G RD 16G Ground Logic Power 2 1 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 14G RD 14G Ground Logic Power 6 5 4 3 2 1 NONE FRONT VIEW SHOWN COLOR FUNCTION NO 9 COND WIRE CODE 7 8 9 WH BK 20G WH 20G WH BK 20G BK 20G NONE WH RD O...

Page 26: ...20G WH 16G GY 16G DK BL 20G LT GN 20G YL 20G BK 14G RD 14G RD 12G WH OR 30G WH RD OR 14G BN GN 20G WH 12G WH BK 20G BK 14G LT BL 14G OR BK 14G BN BL 20G WH BN 20G WH PU 20G BK 20G WH OR 20G WH 20G RD 12G WH RD OR 14G WH BK 20G BK 20G WH 20G WH BK 20G OR BK 14G WH OR 20G BN 20G M M BK 20G BN 20G BK 20G BN 20G BK Switch BL Switch RAMP OUT SWITCH COM NO TRANSMISSION INTERLOCK SWITCH DASH DOOR SWITCH ...

Page 27: ...20G LT GN 20G YL 20G BK 14G RD 14G DK BL 20G GN 16G BK 16G LT GN 20G YL 20G BK 14G PK 20G WH 16G GY 16G WH 16G GY 16G DK BL 20G LT GN 20G YL 20G BK 14G RD 14G 2 1 COLOR FUNCTION NO 6 COND WIRE CODE BK 18G WH BN 18G 3 WH 12G Kneel Motor 2 4 BK 18G Ground 5 WH GY 20G Kneel Raise 6 LT GN 14G Kneel Motor 1 Kneel Lower Ground 2 1 COLOR FUNCTION NO 6 COND WIRE CODE BL Switch 2 BL Switch 1 3 BK 16G 4 BK ...

Page 28: ...H OR 20G WH OR 20G RD 10G YL 20G BK 12G BL BK 12G BK 12G RD 12G WH OR 20G BK 12G OR 18G OR BK 14G WH RD OR 14G WH 12G BK 12G RD 12G YL 20G BK 20G WH 20G WH 20G YL 20G BK 20G WH 20G WH 20G WH OR 18G WH BK 18G RD 12G YL 20G BL BK 12G BK 12G BK 12G OR 18G RD 12G YL 20G OR BK 14G BN BL 20G WH 20G WH GY 20G WH OR 20G WH OR 20G WH OR 20G WH BK 20G WH 22G WH 22G WH RD OR 14G BN GN 20G WH 12G BK 12G BK 14...

Page 29: ...37 36 35 34 6 5 4 3 2 1 COLOR FUNCTION PIN 37 COND WIRE CODE 7 8 9 BL BK 18G RD BK 18G PU 14G RD WH 14G WH BK 14G NONE BK 18G YL 18G NONE Heated Seat Potentiometer Battery Ground Ground N A Seat Present Power N A 13 12 11 10 BL WH 18G LT GN 18G LT GN BK 18G GN 18G Weight Sensor Weight Sensor Weight Sensor Weight Sensor 26 25 24 23 22 NONE NONE NONE NONE NONE N A N A N A N A N A COLOR FUNCTION PIN ...

Page 30: ...0G YL BK SL 20G BL SL 20G RD SL 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 2 1 2 1 2 1 2 1 5 6 5 4 4 3 3 2 2 1 1 6 5 6 4 3 2 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 5 6 4 3 2 1 5 6 4 3 2 1 5 6 4 3 2 1 4 3 2 1 4 3 2 1 2 1 2 1 2 1 2 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 1 2 1 2 3 ...

Page 31: ... PMM Door close 5 NOT USED N A 6 YL BL 20G Sleep Harness Ramp Motor 1 2 1 COLOR FUNCTION NO 5 COND WIRE CODE NOT USED WH OR 18G N A 3 NOT USED N A 4 NOT USED N A C Pillar Ground 5 BK 18G C Pillar Operate WH 18G BL WH 18G BL 18G RD 12G RD 12G RD 14G BK 14G BK 14G RD 12G RD 12G WH 16G RD 12G WH 16G BK 18G BK 18G BK 18G BK 18G BK GY 18G BK 12G WH OR 20G BK 16G GN 16G DK BL 20G WH OR 20G YL RD 20G BK ...

Page 32: ...R FUNCTION NO 3 COND WIRE CODE WH YL 20G WH OR 20G Kneel ON OFF 3 BK 20G Ground Dash Operate 2 1 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 12G RD 12G Kneel Motor 2 Kneel Motor 1 2 1 1 2 Door Open Switch E90183A BK 16G WH 16G 2 1 COLOR FUNCTION NO 6 COND WIRE CODE WH 20G TN WH 20G 3 YL RD 20G 4 BN 20G 5 VT 20G 6 OR 20G Mag Operate PMM Door Close Door Closed PMM Trigger C Pillar Operate 2 1 COLOR FU...

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Page 35: ... 13 11 10 7 17 16 14 18 7 15 22 7 21 7 20 18 10 18 7 19 20 23 27 25 24 28 29 27 32 33 34 35 33 30 31 30 65 49 66 68 69 70 70 69 67 68 49 49 54 72 64 81 80 83 78 66 68 69 70 71 51 77 76 44 80 82 81 83 83 82 83 44 52 53 75 74 65 68 67 69 70 50 73 84 85 86 87 87 88 79 1 49 49 60 59 60 62 53 53 52 51 56 57 40 43 39 41 42 38 40 44 55 46 47 5 8 6 4 5 7 6 3 ...

Page 36: ...40 10 15 17 22 16 23 24 23 25 26 25 19 14 13 12 11 29 27 30 31 32 42 30 29 28 25 25 33 35 36 36 36 35 34 25 25 37 38 39 34 21 41 40 40 18 20 U n f o l d f o r I n fl o o r R a m p E x p l o d e d V i e w Pre 2007 Foldout Ramp Exploded View ...

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Page 39: ...A Page 38A 2007 Foldout Ramp Exploded View 8 6 26 12 35 28 30 52 48 45 18 31 31 27 14 7 7 2 32 22 13 3 10 34 29 46 50 23 27 15 21 38 36 51 51 49 42 47 44 49 25 16 37 1 17 19 20 37 9 4 5 32 40 39 43 41 41 31 11 ...

Page 40: ... 1 5 8 OD 47 0500 0 7 1 Harness Kneel SW Wire Sub Assy S 6104 8 1 Pulley Kneel Chain 875 CRS S 6234 9 1 Bolt Shoulder 5 16 18 Thread 3 8 x 3 40 1071 0 10 1 Bolt 3 8 16 x 4 Hex HD Cap 10031 11 1 Pin Clevis 1 2 x 2 41 4070 0 12 4 Screw Knurled Head Thumb 1 4 20 x 3 4 40 7100 0 13 6 Screw 1 4 14 x 3 4 Slf Wshr Lag 20581 14 2 Plate Backing Kneel Switch S 6227 15 2 Plate Seal Kneel Switch Adjust S 6238...

Page 41: ...3DJH Pre 2007 Kneel Assembly REPLACEMENT PARTS 10 2 14 9 6 16 18 17 11 19 3 1 5 8 7 13 12 4 15 ...

Page 42: ... ORFN 6OLGHU QHHO 6ZLWFK 5 3ODWH 6HDO QHHO 6ZLWFK GMXVW 5 DVKHU ODW XWR N DVKHU 6SOLW RFN 6FUHZ H HDG 3XOOH QHHO KDLQ 56 5 ORFN OXPLQXP KDLQ VVHPEO 6 3LQ OHYLV 6FUHZ 5 66 QHHO FWXDWRU VVHPEO 5 DUQHVV QHHO 6 LUH 6XE VV 6 7R RWD QHHO RYHU DUN KDNL 7R RWD QHHO RYHU 0HGLXP 6ODWH 06 6FUHZ 6 H VKU DJ ROW 6 6 U 3 DVKHU ODW XWR ODFN Item Qty Description Part Number ...

Page 43: ...Page 41 2007 Kneel Assembly REPLACEMENT PARTS 3 18 12 14 13 16 4 11 15 2 7 5 8 9 6 1 21 20 10 17 or 18 ...

Page 44: ...le Ramp Width F 29 1 2 30 Ground Clearance G 6 1 4 6 Floor Height at Door H 11 1 2 12 1 2 Center Floor Length I 47 47 Useable Floor Length Flat Area J 82 82 Floor Width at B Pillars K 62 62 Interior Width At Ramp L 69 69 Foldout Infloor 1 Interior height dimension is reduced by 3 at this position if equipped with a moon roof 2 Interior height dimension is reduced by 1 at this position if equipped w...

Page 45: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 ...

Page 46: ...st product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice featuring Toyota Minivans featuring Toyota Minivans Braun Rampvan Braun Rampvan International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 braunmobility com entervan com International Corporate Hdqrs P O Box...