Brave PCLS1513, Owner'S Manual

Page 1: ...Brave EZ Split 15 Horizontal Log Splitter Model PCLS1513 Patented Owner Operator and Safety Manual MPCLS1513B Model PCLS1513GC ...

Page 2: ...SPLITTING WEDGE HITCH COUPLER RAIL ENGINE OIL FILL CAP CYLINDER RETRACTABLE FRONT LEG IEZlS 04 I ...

Page 3: ...ee pages 17 5 Operation Read and understand completely before using your EZ Split 15 to split wood See pages 18 23 6 Inspection and Maintenance Follow these instructions for inspection and maintenance of your EZ Split 15 See pages 23 28 7 Serial Number Write the serial number and date of purchase in the space available at the bottom of this page 8 Warranty Card Fill out and return the warranty car...

Page 4: ...re 15 Towing 17 Operation 18 General Maintenance Check before operating 22 Oil Level Check 22 Inspection and Maintenance 23 Inspection 23 Oil Pump Installation 24 Engine Service Storage 24 Hydraulic Oil Change 25 Tire Pressure 28 Specifications 29 Mechanical Specifications 29 Hydraulic Specifications 29 Hydraulic Oil Specifications non foaming 29 Troubleshooting 30 Decals 31 Optional Attachment 35...

Page 5: ...5 tons of splitting force and an 8 second cycle time the EZ Split 15 will handle most of your log splitting needs The heavy duty frame will handle logs up to 18 inches 45 7 cm long and an attractive powder coat finish provides the finest protection against the elements Brave s rigid quality control and component testing help ensure years of productive reliable service For additional information co...

Page 6: ...ons precautions and warnings in this manual If any doubt or question arises about the correct or safe method of performing any steps found in this or other Brave manuals contact your Brave dealer or call the Sales and Service representatives at our main headquarters Proper care is your responsibility Accidents can often be avoided by being alert and recognizing potentially hazardous situations Any...

Page 7: ...ersonal injury or death carefully read and understand all instructions pertaining to the log splitter including the engine manufacturer s operating and maintenance instruction manual Always wear protective gear such as safety goggles face shield and hearing protection Always wear protective tight fitting gloves without drawstrings or loose cuffs and steel toed shoes AR N I To prevent injury make s...

Page 8: ...e should be solid flat dry and free from any tall grass brush or other interferences NEVER operate the engine in an enclosed area Exhaust fumes contain carbon monoxide that can be deadly when inhaled Make sure the area is well ventilated NEVER attempt to move your log splitter while the engine is running NEVER leave the log splitter running unattended Shut off engine if you are going to be away fr...

Page 9: ...e operating instructions Altering the equipment or using the equipment in such a way as to circumvent its design capabilities and capacities could result in serious or fatal injury and WILL VOID THE WARRANTY Never operate or allow anyone else to operate this equipment while under the influence of medication drugs or alcohol Never wear loose clothing or jewelry that may get caught or become entangl...

Page 10: ... fuel container to carry gasoline ALWAYS replace the log splitter gas cap and the fuel container cap securely NEVER smoke or have an open flame while refueling the log splitter Gasoline oil and even gas fumes can explode Be careful not to spill any fuel on the engine If gasoline is spilled move the machine away from the area of the spill and avoid creating any source of ignition Clean up the spill...

Page 11: ...ll safety rules Most accidents involving the operation maintenance or repair of products occur because the owner operator failed to observe basic safety rules or operating instructions ALWAYS inspect your log splitter before each use Make sure all nuts bolts screws hydraulic fittings hose clamps etc are securely tightened ALWAYS check the oil level in the hydraulic oil tank and engine reservoir be...

Page 12: ...ather conditions SAE 10W or AW 32 tractor hydraulic oil or Dexron VI Mercon V or Equivalent transmission fluid Extremely warm weather conditions SAE 30W or AW 68 tractor hydraulic oil Do not mix hydraulic oil and transmission fluid Use one or the other For more information refer to the Start up Procedure section in this manual Instructions 1 Uncrate the log splitter a Use band cutters to carefully...

Page 13: ... Bolt 3 8 16 x 1 long 4 11 Locknut 3 8 16 4 1 One bolt and locknut connects axles during shipping Save bolt and locknut for reuse 4 Remove shipping materials a Use 10 Crescent wrench to remove the lag bolt securing the EZ Split 15 tongue to the shipping pallet Discard the lag bolt b Use band cutters to remove banding not shown securing the rear of the log splitter to the shipping pallet Discard th...

Page 14: ... with two 3 8 16 x 3 long bolts 2 and two 3 8 16 locknuts 3 Use two 9 16 inch wrenches to completely tighten the bolts and locknuts 8 Repeat this procedure to install the remaining tire assembly onto the opposite side of the EZ Split 15 frame 9 Carefully roll the log splitter off of the shipping pallet Remove lock pin A lower front leg B and insert the lock pin to secure the front leg in the down ...

Page 15: ...ge 11 Pull back on the cylinder and slide the trunnion pins into the mounting bracket as shown 12 Install two retaining plates 9 using four 3 8 16 x 1 long hex bolts 10 and 3 8 16 locknuts 11 not shown Tighten the nuts securely using two 9 16 inch wrenches 13 Connect high pressure hose C to the control valve fitting D Securely tighten the hose fitting with 10 Crescent wrench ...

Page 16: ... arm align the holes and insert 1 2 13 x 3 5 bolt 5 through the back hole Hold the safety chain quick link in the tongue and insert 1 2 13 x 3 5 bolt 5 through quick link and coupler as shown Secure bolts with two 1 2 13 locknuts 6 and tighten completely 17 Attach the valve control handle to the hydraulic control valve a Install clevis pin H and hairpin clip J through the bottom hole on the valve ...

Page 17: ... level screw Hot weather SAE 30W or AW 68 tractor hydraulic oil Cold weather SAE 10W or AW 32 tractor hydraulic oil or Dexron VI Mercon V or Equivalent auto matic transmission fluid NOTE The total hydraulic oil capacity for this unit is 9 quarts 8 5 liters The remaining 3 quarts 2 8 liters of oil will be added in Step 8 2 Lubricate the underside edges of the rail with clean grease This will help t...

Page 18: ...rol handle with one hand to the forward extend position towards the front of the cylinder When the push plate is fully extended push the valve control handle backwards to the retract position and retract the cylinder piston The cylinder valve will automatically stop the cylinder from retracting when it reaches the end of its stroke Fully cycle the cylinder 2 to 3 times finishing with cylinder in t...

Page 19: ...plitter tire pressure before towing Refer to the tire manufacturer s specifications 1 The hitch on your EZ Split 15 log splitter must be used with a 2 inch diameter hitch ball installed on the tow vehicle Position the log splitter tongue near the hitch ball and pull coupler 4 latch assembly UPWARD to the OPEN position 2 Lift the tongue remove lock pin A and fold front leg B to the tow position Ins...

Page 20: ...ing the log splitter make sure you are in the safe operating zone as shown in these pictures You must stay in the safe operating zone at all times when the pusher plate is in motion whether extending or retracting Never place any part of your body into a position which would cause an unsafe operating condition 1 Make sure you read all the recommendations in the Safety section before using the log ...

Page 21: ... that the cut end is against the splitting wedge WARNING Do not place your hands on the ends of the log when loading the log splitter This is a very UNSAFE method and could result in serious injury to your hands WARNING Do not reach or step across the rail while the log splitter is running This is a very UNSAFE method which could cause personal injury or even death Always wear protective gear such...

Page 22: ...nly your hand to push the control lever forward towards the log If the log moves before it is contacted by the pusher plate release the control lever and then reposition the log Operate the log splitter only when in the safe operating area as shown in the picture CAUTION If you find you must hold the log until the pusher plate touches it and holds it in place be very careful not to put your hand b...

Page 23: ... Release the control lever and the ram of the cylinder will automatically retract into the cylinder NOTE It is not necessary to hold the control lever as the cylinder retracts When the cylinder is fully retracted the control valve will automatically shift to a neutral position CAUTION Depending on the type of wood being split a log may not always split into two pieces and fall to the ground If a l...

Page 24: ...arefully inspected before each use Also inspect the mechanical parts at the same time Make sure all clamps nuts bolts fittings etc are properly installed and tightened Oil Level Check CAUTION Do not remove the oil level screw or fill cap from the hydraulic tank or reservoir while the log splitter is running Hot oil under pressure could be expelled resulting in serious injury Turn off the engine an...

Page 25: ...fitting K until it runs from oil level hole L Allow enough time for excess oil to drain from the oil level hole 4 Install the screw and fill cap do not over tighten making sure O rings are in place Clean up any spilled oil and dispose of oil soaked rags properly Inspection WARNING Do not check for high pressure oil leaks with your hand Leaks can be located by passing a piece of cardboard or wood a...

Page 26: ... is removed and or replaced the four bolts on the bottom of the pump must be properly tightened Two bolts on the bottom of the hydraulic pump hold the pump sections together and two long bolts 1 and locknuts 2 attach the pump to the log splitter All four bolts must be tightened to 13 5 ft lbs 18 3 N m Important Notice Improper tightening of pump bolts can cause pump failure Engine Service Storage ...

Page 27: ...t the spark plug wire Hydraulic Oil Change Brave recommends an oil change every 100 hours of operation Refer to the Specifications section in this manual for the type and quantity of oil Important Notice Never run the log splitter unless the hydraulic oil tank is full 1 Drain the hydraulic tank a Place a waste oil container under inlet hose P b Loosen clamp Q and slide hose P off of the hydraulic ...

Page 28: ...clamp E and disconnect return hose F from the hydraulic tank and place it in a waste oil container Please properly dispose of the waste oil per local regulations c Extend the cylinder Hold valve handle I forward and pull on engine s pull start cord T to extend the cylinder until oil from the return line stops flowing This step drains the head end of the cylinder NOTE Do not re attach low pressure ...

Page 29: ...Drain and fill the piston end of the cylinder a Place the end of return hose F removed in Step 2b over a container Hold valve handle I in the retract position and pull engine pull start cord T until the rod is fully retracted This step pushes the old oil from the piston end of the cylinder b Reconnect return hose F to the oil tank and tighten clamp E c Extend the cylinder Hold valve handle I forwa...

Page 30: ...llow the log splitter to cool for a few minutes to relieve pressure before checking the hydraulic oil level Remove the fill cap and oil level screw and SLOWLY pour oil into oil fill opening K until it runs from oil level hole L Re install fill cap and oil level screw making sure O rings are in place Tire Pressure Check the EZ Split 15 tire pressure on a regular basis and before towing Set the air ...

Page 31: ... quarts 8 5 liters Safety Release Control Valve Detent auto return Gear Pump two stage 11 GPM 41 6 LPM Shipping Weight 317 lbs 144 kg Operating Weight 240 lbs 109 kg Hydraulic Oil Specifications non foaming Tractor Hydraulic Oil For extremely cold weather conditions SAE 10W or AW 32 For extremely warm weather conditions SAE 30W or AW 68 Automatic Transmission Fluid For all weather conditions Dexro...

Page 32: ... rod comes out easily you will need to rebuild or replace the cylinder 4 Once you have determined that the engine to pump coupler is intact and the cylinder is in good condition you will need to replace the pump Problem The engine stalls when the pusher plate engages the wood 1 The engine may not be properly adjusted Take the engine to a service center for repair and or adjustment 2 If all engine ...

Page 33: ...0 8739 for a replacement Item Part No Description Qty 1 BR002521 Decal Serial Number 1 2 BR002621 Decal Made in the U S A 1 3 BR002301 Decal Operator Safety 1 4 BR002560 Decal Proper Loading 1 5 BR002305 Decal EZ Split 15 Logo 2 6 BR002653 Decal Maximum Speed 1 7 39259 Decal Warning Poisonous Gas 1 8 777890 Decal Fire Hazard 1 9 786635 Decal Warning Burn Hazard 1 10 787944 Decal Warning Pinch Poin...

Page 34: ...Brave 32 800 350 8739 Decals 2 1 3 ...

Page 35: ...Decals 800 350 8739 33 Brave 4 CONTROL VALVE Reverse Neutral Forwar d 5 ...

Page 36: ...Decals Brave 34 800 350 8739 CONTROL VALVE Reverse Neutral Forward 6 7 8 9 10 ...

Page 37: ...onal Attachment Safety Flag Kit BR012105 Improves visibility of logsplitter when towing Heavy duty tapered fiberglass pole won t bend over at towing speeds Installs in minutes no drilling required Mounting instructions included ...

Page 38: ...Brave 36 800 350 8739 Parts 14 6 1 11 4 12 25 2 13 26 20 27 9 5 3 17 16 10 8 7 23 24 15 21 19 18 22 29 31 36 30 37 31 32 33 35 28 EZ15 01 34 ...

Page 39: ...der Pin 1 PCLS1513GC 17 BR001761 Hairpin Clip 3 32 x 1 5 8 inch long 1 PCLS1513GC 18 BR015124 Cylinder Retainer Plate 2 PCLS1513GC 19 82429 Bolt 3 8 16 x 1 inch long 4 PCLS1513GC 20 82027 Locknut 3 8 16 4 PCLS1513GC 21 82507 Screw Oil Level 1 PCLS1513GC 22 BR001098 Fitting Street Elbow 1 PCLS1513GC 23 BR001021 Cap Oil Fill 1 PCLS1513GC 24 BR001025 Rubber O ring 1 PCLS1513GC 25 BR015125PB Cover Pla...

Page 40: ...Parts Brave 38 800 350 8739 12 15 17 1 15 2 6 15 16 16 11 10 A 18 19 20 10 4 3 5 14 22 A 11 21 13 7 14 4 26 23 9 24 8 29 B 27 8 B 25 30 31 28 EZ15 02 29 32 33 ...

Page 41: ...ong 2 PCLS1513GC 15 82020 Locknut 5 16 18 3 PCLS1513GC 16 82021 Washer 5 16 inch 3 PCLS1513GC 2 PCLS1513GC 17 82085 Washer 1 4 inch 1 PCLS1513GC 18 82522 Square Key 3 16 x 1 inch 1 PCLS1513GC 19 BR006002E Engine Coupling 1 PCLS1513GC 20 BR006002B Coupling Spider 1 PCLS1513GC 21 BR006002F Pump Coupling 1 PCLS1513GC 22 82516 Set Screw 1 4 20 x 1 2 inch 2 PCLS1513GC 23 BR002001MK Pump Shaft Key 1 PCL...

Page 42: ...sed or operated contrary to our instructions or which has been repaired or altered by anyone other than our authorized representative We shall not be liable for any contingent liabilities arising out of the improper function of any parts We make NO WARRANTY with respect to parts NOT of our manufacture but we will carry out the terms of the warranties of their respective manufacturers For commercia...

Page 43: ... in the form below and mail 20195 S Diamond Lk Rd STE 100 in an envelope to the address listed on the right or Rogers MN 55374 go online to www braveproducts com Brave Log Splitter Warranty Information Please Print Model PCLS1513 SERIAL OWNER S NAME ADDRESS CITY STATE ZIP Purchased From Street Address City State Zip Your Signature Date ...

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Page 45: ...Notes 800 350 8739 43 Brave ...

Page 46: ...Brave 800 350 8739 44 Notes ...

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Page 48: ...11 13 Brave 20195 S Diamond Lake Rd STE 100 Rogers MN 55374 Phone 800 350 8739 Toll Free Fax 866 779 9963 E mail sales braveproducts com Website www braveproducts com PCLS1513 00 ...