Braviisol LUI HD, User And Maintenance Manual

Page 1: ...USER AND MAINTENANCE MANUAL Original instructions LUI WH 460 LUI HD LUI HD WD LUI HD EL ANSI A92 20 2018 AS NZS 1418 10 int EN280 2013 04 2020 Rev 01 English...

Page 2: ...se each subject has been divided into numbered steps which when the action requires it are written on the drawings themselves Parts that need more attention are highlighted with symbols and well detai...

Page 3: ...SKS Even if Braviisol Divisione Meccanica srl has done everything possible to manufacture the Platform with the greatest knowledge in its possession on security and consulting all the directives laws...

Page 4: ...ctive Notified body according to Annex IX of the Machinery Directive TUV ITALIA 0948 CE CERTIFICATION N XXXXXXXXXXXXX The name of the person authorized to establish the Technical File and the Legal Re...

Page 5: ...nals Check 2 months 9 61 9 6 Battery water Level Check 32 h 9 62 9 7 Battery Charge Procedure 8 h 9 63 9 8 Nuts Bolts and Pins tightening Procedure 1 month 9 64 9 9 Wiring Check 2 months 9 64 9 10 Ins...

Page 6: ...devices are efficient That together with the Platform has been supplied the present manual And that the operator takes the responsibility of following it step by step Braviisol Divisione Meccanica sr...

Page 7: ...f each page Each Platform has its own number with the consequent CE marking 1 2 2 To contact Braviisol Divisione Meccanica srl or its centres of assistance concerning the Platform please always refer...

Page 8: ...latform 6 The operator accepts the responsibility point by point of the following In case of damages or missing parts please immediately contact the Manufacturer his local representatives the dispatch...

Page 9: ...thermore warranty claims can be accepted ONLY when all information specifically required by the Manufacturer such as Serial Number are provided The manufacturer reserves the right to replace repair ex...

Page 10: ...the manufacturer must either be held 120 days so that the manufacturer can question or verify defective material If needed defective parts will be sent back to the Manufacturer If required please take...

Page 11: ...icted work areas these are only some of the different places where the Platform can work The transport represents another key factor Light compact and easily loadable on vans tracks or pic kups the Pl...

Page 12: ...ivisione Meccanica srl expressed in the attachment of the User and the Assis tance Manual 2 2 CONVENTIONAL SYMBOLS AND THEIR MEANING During the consultation of this user and maintenance manual and on...

Page 13: ...den for the operator to perform the indicated operations as they fall under the responsibility of the mechanical or electrical maintenance technician MAINTENANCE TECHNICIAN Qualified technician who ca...

Page 14: ...ather conditions 2 4 The personnel in charge of using and moving the Platform must always wear work gloves safety shoes helmet and belt 2 5 As regards all the moving operations of the packaged Plat fo...

Page 15: ...r 2 7 CAUTION DANGER OF ELECTROCUTION Only a licensed electrician can intervene on the electrical system and carry out the necessary maintenance but al ways only bringing the Platform to the Zero Powe...

Page 16: ...highly qualified and trained personnel who has at tained a practical course at the Manufacturer or its author ized Distribution centres enabling him to use the Platform can use it Besides he must hav...

Page 17: ...bited to use this machine with any por tion or all of the guardrails removed Lanyard anchorage points on this type of equipment are not required to conform to the applicable ANSI SIA Stand ard THE IMP...

Page 18: ...ore using the machine the operator must check all the ope rations descrive in the Part 6 Introduction before each use 2 22 Caution Risk of fall It s forbidden To let go on the Platform more than a per...

Page 19: ...ods or other air barriers 2 24 The operator must constantly carry out the maintenance operations Part 9 2 25 Be careful never hook yourself to an adjacent structure while you are on the Platform 2 26...

Page 20: ...000 volts It is possible to reduce the minimum safe operating dis tance in presence of insulating barriers installed to pre vent contacts and if these barriers are set to the voltage of the power line...

Page 21: ...sk immediately for their change 2 35 It is forbidden to carry out makeshift repairs in order to work 2 36 Supplemental information only for CE machines The following information is provided in accorda...

Page 22: ...ous areas so bring it to the Zero Power Condition 2 39 Caution Risk of Pollution At the end of the life of the Platform do not throw away it in the environment but address to authorized waste agencies...

Page 23: ...oustic alarm device 5 Electronic tilt control 6 Mechanical emergency descent lever 7 Safety rod 8 Lifting device for Handling Platform Manual standard 8a optional 8b 9 Anchor and lifting points 10 Ant...

Page 24: ...2 24 Parte 2 Prescrizioni di Sicurezze 05 2015 Rev 1 1 1 6 9 4 7 5 2 10 11 LUI WH 460 12 13 04 2020 Rev 01 PART 2 SAFETY PRESCRIPTIONS...

Page 25: ...2 25 Parte 2 Prescrizioni di Sicurezze 05 2015 Rev 1 1 1 6 9 4 7 5 2 10 LUI HD LUI HD WD LUI HD EL 12 13 04 2020 Rev 01 PART 2 SAFETY PRESCRIPTIONS...

Page 26: ...ver hazard 002 DANGER Machine not electrically insulated Prescription of distances from power lines 002 WARNING Check list before every use 002 Notice of the Inspections required 002 WARNING not to re...

Page 27: ...2 27 Parte 2 Prescrizioni di Sicurezze 05 2015 Rev 1 013 CE 003 CE 009 ANSI CE 003 ANSI 005 ANSI 1 2 3 6 4 5 7 8 04 2020 Rev 01 PART 2 SAFETY PRESCRIPTIONS...

Page 28: ...g 308lbs Platform Lenght Internal D 1036 mm 3 ft 5 in Platform Width Internal I 630 mm 2 ft Max Wind Speed Zero indoor use only 12 5 m sec Zero indoor use only Entrance step Height B 400 mm 1 ft 3 in...

Page 29: ...ed i 56 Pump 2200W 24V 105 Ah 2100 RPM Nm 9 09 IP 20 F F 1 Wheel Blocking Electromagnets 18W 24V IP 40 Rear Drive Wheels mm 300x90 Controls Proportional Joystick Tires Non marking Full Rubber Hydrauli...

Page 30: ...lbs Platform Lenght Internal D 1560mm 5 ft Platform Width Internal I 680mm 2 ft 3 in Wind Speed Zero indoor use only Entrance step height B 340mm 1 ft 3 in Rated number of occupants 2 PERFORMANCE Max...

Page 31: ...1 0 74 Kw i 63 6 Pump 2000W 24V 150 Ah 2250 RPM Nm 8 IP 54 Electromagnet for Wheel Block 18W 24V IP 40 Rear Drive Wheels mm 350x100 Drive System Proportional Joystick Wheels Non marking Full Rubber H...

Page 32: ...ht mm 5900 Platform Height mm 3900 Height of the machine at rest mm 2870 Total Length of the machine mm 1215 Total Width of the machine mm 760 Total Payload 140 Kg Platform Width Internal mm 680 Wind...

Page 33: ...fferent ways 1 With a forklift with a suitable lifting capacity see Part 3 Specifications or on marking the voice weight see Section 4 2 2 By using the loading unloading device and a suitable set of r...

Page 34: ...ep the package for fu ture transports Remove the forks from the pallet and Insert the forks in the suitable housings of the Platform Making sure that in the area there are no people exposed lift up ag...

Page 35: ...e the forks in the suitable housings of the Platform Lift up the Platform very slowly for about 10 or 20 cm and Making attention that there are no people exposed in the area take the Platform out of t...

Page 36: ...en possi ble between them by using spacers to make the descent safer and more stable Warning general hazard The operator must make sure that The Platform is completely lowered There are no people anim...

Page 37: ...unloading ramps 4 3 h Turn off the Winch once the handling and or unloading from the ramps have been completed Press the Stop Emergency button Q3 and or P6 and turn the ignition key Q2 to 0 4 3 i Rem...

Page 38: ...hook of the crane and that the crane can support the load of the Plat form see Part 3 Specifications It is strictly forbidden to stand in the dangerous zone when this last one is moved by a crane The...

Page 39: ...enable the controls from below Press the two buttons Q9 and Q10 simultaneously within 30 seconds until you hear a CLICK in order to release the electric brake and both the basket and carriage lights s...

Page 40: ...t ton thus allowing the vehicle to be driven only along a straight line both forward and backward LED ON indicates that the wheel stop device has been activated LED OFF indicates that the device is de...

Page 41: ...r P7 Once lifted the basket the speed will automatically pass to Safety low speed P6 Emergency Stop Button In case the Platform will work improperly or there will be an urgent need to block all the mo...

Page 42: ...f and give it to the re sponsible for Security Q3 EMERGENCY STOP BUTTON When pressed it immediately stops all the phases of the Platform If lifted up DOES NOT restart the Platform but allows the inser...

Page 43: ...is represented by 10 notches each notch represented 10 of the battery charge When the battery become discharged the notches progressively disappear one af ter the other from the top to the bottom in...

Page 44: ...by the Manufacturer 6 2 d Check the integrity of the basket and the right functioning of the entrance automatic lock 6 2 e Check and test the functioning of all the safety devices Q3 and P6 Stop Emer...

Page 45: ...ontrols show a defect 6 3 e Function Test A Ground Control Operation and check 6 3 e1 Turn the key switch Q2 to the right chassis control 6 3 e2 Press and keep pressed the lifting button Q5 to allow t...

Page 46: ...P2 to select the lift lower functions 6 3 f 6 Press and hold the Human Presence lever P5a of the joystick and moving joystick P5 back and forth and check the lifting and lowering of the basket To loc...

Page 47: ...carry out all the maneuvers through the controls settled on the push button panel on the Plat form board The translation is adjustable through the joystick P5 When the basket is totally lowered the ma...

Page 48: ...th sides of the basket Warning Danger of Crush if some parts of the load are sticking out tie them to the basket rail NEVER tie anything out of the basket 6 6 c If required wear the safety belt and ho...

Page 49: ...ity button the corre sponding led will lighten drive function activated Note when the LED blink or is off to restart the function press the same button again 6 7 b Only if available check that the whe...

Page 50: ...P5a of the joystick P5 and move it de pending on the necessity after having pressed the P3 but ton 6 7 h Once finished the work in that area or if you need to do a new load proceed as follows 6 7 i Wa...

Page 51: ...hat the base has reached the safety position Insert the Side rail in the respective holes on the walking surface basement and make sure each of the two poles at the base of the side rail are back in t...

Page 52: ...ing actions 7 2 a Bring the Platform indoors in an area protected from possi ble water infiltration or in an environment where there is no condensation in an area where the presence of people is contr...

Page 53: ...inated thus guaranteeing the operators safety 7 3 b Make sure the Platform is in Zero Power Condition 7 3 c Perform the ordinary maintenance as described in Part 9 Routine Maintenance 7 3 d Clean the...

Page 54: ...NING CRUSHING HAZARD When carrying out this activity the operator must make sure that no individuals animals or objects are located in a 2 metre area and that no impediments are present above the cove...

Page 55: ...ng must have read and well understood the safety prescriptions shown in this manual Part 2 8 1 c Before each cleaning operation bring the Platform to the Zero Power Condition 8 1 d With a cloth slight...

Page 56: ...ion Part2 page 2 16 9 1 d The maintenance operations must be strictly carried out only by a single qualified opera tor unless where specified NEVER BY MORE PEOPLE 9 1 e Warning Generic Risks The maint...

Page 57: ...e system as indicated in the start procedures see Part 6 9 1 n Failure to comply with these precautions may cause machine damages and personal injuries 9 1 o Here below are shown the ordinary maintena...

Page 58: ...Q5 to lift the basket up to 1 5 mt 9 2 4 Remove the base cover 9 2 5 Place your left hand under the outlet of the safety rod and simultaneously pull the bar release knob 9 2 6 Use your hands to fully...

Page 59: ...ty See Chapter 3 Specifications 9 2a3 Lift up with the forks the basket and take it slowly to a height of 1 5 meters 9 2a4 Remove the covers 9 2a5 Unhook and let totally go out the safety bar you will...

Page 60: ...r wheel greasing procedure is finished 9 4 OIL CHECK AND REFILL 99 4 a Every three months check the oil level and if necessary fill it with mineral oil type ROLOIL LI22 HIV 9 4 b To proceed with this...

Page 61: ...sen the nuts with a 10 mm screwdriver 9 5 e Disconnect the terminals and clean them with a cloth slightly soaked in water If the oxide layer is high remove the surface layer with a brush 9 5 f Dry the...

Page 62: ...with demineralized water 9 6 e Warning As during the charge part of the water evaporates it is nec essary to check again after 30 minutes of work 9 6 f Perform standard operations with the machine for...

Page 63: ...Platform And at least once every 7 days 9 7 c To have the batteries charged do as follows 9 7 d Bring the Platform to the Zero Power Condition 9 7 e Connect the appropriate cable into the socket 9 7...

Page 64: ...intenance technicians authorized by Braviisol Divisione Meccanica srl and who have followed a training course in the authorized assistance centers 9 9 WIRING CHECK 9 9 a These operations must be carri...

Page 65: ...ULD RESULT IN DEATH OR SERIOUS INJURY Owner or user is responsible for Frequent inspections The inspection must be performed by a qualified technician qualified as a mechanic trained on the use and ma...

Page 66: ...e ZIP code Phone Contact Name DECAL Legibility Loading Capacity clearly marked Correct Position Quantity PLATFORM RAILS PLATFORM RAILS Entry Gate closes properly Weather Resistant container for Manual...

Page 67: ...amaged cannot close A 239 EVP2 NOT OK Evp2 driver in short circuit A 240 EVP1 NOT OK Evp1 driver in short circuit W 241 LIFT LOWER Double command request A 214 EVP1 COIL OPEN Evp1 coil not connected b...

Page 68: ...R EV EV in short circuit A 38 CONTACTOR OPEN LC not closed A 208 TILLER ERROR Different inputs between hard soft switch and tiller W 78 VACC NOT OK Accelerator value too high direction enable switch o...

Page 69: ...LINE CONT 3 3 FAULT VALVE FEEDBACK HIGH CHECK VALVE WIRING 3 2 FUNCTIONS LOCKED BATTERY 4 4 FAULT BAD INTERNAL 12V 4 3 FAULT BAD 5V JOYSTICK SUPPLY CHECK P15 12 WIRING 4 5 FAULT BAD INTERNAL 5V 4 2 F...

Page 70: ...460 1 Serbatoio 2 Pompa elettrica 3 Valvola di massima 4 Elettrovalvola di blocco 5 Valvola unidirezionale 6 Tappo 7 Valvola di controllo portata 8 Cilindro telescopico DISEGNO n 001 2009 0930 Data 30...

Page 71: ...massima Unlock valve loading capacity 4 Elettrovalvola di blocco Block solenoid 5 Valvola unidirezionale One way valve 6 Valvola di controllo portata Flow rate control valve 7 Cilindro telescopico Tel...

Page 72: ...05 2015 Rev 1 11 72 Parte 11 Informazioni di assistenza tecnica 11 5 ELECTRIC DIAGRAM LUI MINI WH 460 04 2020 Rev 01 PART 11 TECHNICAL INFORMATIONS...

Page 73: ...stenza tecnica 05 2015 Rev 1 11 6 SCHEMA ELETTRICO LUI MINI 220 LUI Mini HD LUI Mini HD S I W S I E 11 7 TRIONIC P9 8 GROUND MODULE 11 7 ELECTRIC DIAGRAM TRIONIC LUI HD LUI HD WD LUI HD EL 04 2020 Rev...

Page 74: ...utput B when active P12 1 switch input B active GND select supply P12 2 switch input Low side sw Battery Cutout P12 3 switch input Low side sw P12 4 switch input B active P12 5 switch input B active P...

Page 75: ...11 75 Parte 11 Informazioni di assistenza tecnica 05 2015 Rev 1 CONTROL BOX MODULE 04 2020 Rev 01 PART 11 TECHNICAL INFORMATIONS...

Page 76: ...0 7 B supply in FROM P15 1 P10 8 B supply in FROM B P10 9 CAN H FROM P3 1 of TS100 P10 10 CAN L FROM P3 2 of TS100 12 positions P12 1 digital input 1 P12 2 digital input 2 Horn Optional P12 3 digital...

Page 77: ...of the Platform to check for cracks on welds damaged parts bolt tightening improper or unauthorized repairs ______ 4 Check of all flow valves check for hydraulic leaks ______ 5 Check that the fully l...

Page 78: ...M Check column integrity Movement and lifting speed Noise during Lifting Lowering Spiral cable integrity check SAFETY MAINTENANCE BAR Operation Check wear damage ELECTRICAL COMPONENTS Ground module op...

Page 79: ...raviisol D M srl or its approval Extra equipment can be used only if the User has read and understood his responsibilities shown in this manual and in the extra equipment User Manual supplied with eac...

Page 80: ...n WARNING When Wheel Blocking device is on fixation of the front wheels will only be actual and effective after the wheels have reached a straight forward or straight backward position so that the loc...

Page 81: ...OL Divisione Meccanica S r l S S 16 Adriatica km 314 600 60022 Castelfidardo AN Tel 071 7819090 Fax 071 7819355 E mail info bravi platforms com Website www bravi platforms com Spare parts www bravi pa...