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TROUBLE SHOOTING AND PROBLEM SOLVING

1.  Problem:
 

Smoke puffs from furnace

 

Solution:
A.  Check chimney draft. Check for blocked chimney or flue pipe. 

Use mirror to check chimney clearance.

B.  Check ash pit — if it is too full, empty.
C.  Make sure furnace room is not too airtight.
D.  Make sure all of chimney mortar connections are airtight.
E.  Check ash drawer. Make sure it’s airtight.
F.  Check chimney for possible down-draft caused by taller sur

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rounding trees or objects. Correct with proper chimney vent 

cap.

G.  Check  the  possibility  of  a  cold  chimney  forcing  cool  gases 

backward.  Remedied  by  properly  insulating  chimney  with 

non-combustible liner — non-combustible insulation.

H.  Fuel may be too green.
I.  Make sure no other fuel burning devices are connected to the 

chimney impairing the draft.

J.  Check chimney draft, it should be .06 inches of water column.  

This service is provided by a certified chimney sweep.

2.  Problem:
 

Inadequate heat being delivered to your home

 

Solution:
A.  Check home insulation — is it adequate?
B.  Check hook-up to furnace — is it installed correctly?
C.  Cool air inlet may be inadequate or furnace room too airtight.
D.  Your wood fuel may be too low grade. Hardwoods are recom

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mended.

E.  Make sure your hot air duct (and other duct work) is airtight.
F.  If furnace room is warm but your home isn’t, check back draft 

dampers.

G.  Is air to the blower available?

3.  Problem:
 

Excess smoke or flames coming out door when refueling

 

Solution:
A.  Wait 15 seconds and open door SLOWLY — then refuel.
B.  Check  length  of  flue  pipe  to  chimney.  Your  unit  should  be 

within six (6) feet of your chimney.

C.  Make sure chimney cap is not too close to the top of the chimney.
D.  Check chimney draft — make sure chimney flue pipe is clean 

and chimney is of adequate height.

E.   Make sure you’re not suffocating the fire with excessive amounts 

of unburned wood.

F.   Slide baffle should be pulled out prior to load door opening.

4.   Problem:
    Distribution blower vibrating
    Solution:

 A.   Tighten blower wheel to motor shaft.
 B.   Check for bad fan bearings.

5.  Problem:

    Distribution blower continues to run or will not run 
    Solution:

 A. Check fan limit or heat sensor and cable.
 B.   Check to see that blower is properly wired.

     (See Wiring and Assembly Instructions).
 C.   Check fuse box or power source.
 D.   Check power supply.

6.  Problem:
    Draft blower continues to run or will not run
    Solution:

 A.   Check wiring.
 B.   Check thermostat or thermostat wire for short.
 C.   Make sure temperature is calling for heat. 

7.  Problem:
    Odor from first fire
    Solution:

 A.   The odor from new steel should disappear in a few hours.
 B.   If the odor remains, call you dealer immediately. A bad weld 

can cause a fume leak.

8.    Problem:
    Excessive Creosote
    Solution:

 A.   Check the grade of wood you are burning.
 B.   Make sure your unit is serviced by its own proper chimney.
 C.   Check length of flue pipe and its connections.
 D.   Make sure you are burning the smallest, hottest fire to adequately 

heat your home.

 E.   Also see Solutions to Problem one.

9.    Problem:
    If the fire goes out or does not hold over night
    Solution:

 A.   Poor Draft.
 B.   Incorrect damper settings.
 C.   Improper firing methods if burning coal.
 D.   More combustion air needed.
 E.   Coal not sized to the furnace. We recommend 1” to 3” diameter 

pieces of coal.

 F.   Ashes, if allowed to accumulate in the ash pit, will not allow 

passage of the required air for combustion. Keep ash pit clean.

 G. This furnace is not to be used with an automatic stoker unless 

so certified.

Summary of Contents for SF747

Page 1: ...ce is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in...

Page 2: ...2...

Page 3: ...se qAlternative Heat qMain Heat Source qDecoration qCost qOther _________________________ What was the determining factor for purchasing your new appliance _____________ I have read the owner s manual...

Page 4: ...4 Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE CUT HERE CUT HERE...

Page 5: ...ent and the chim ney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construction amount of insulatio...

Page 6: ...r bird screen should be in stalled on top of the chimney CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moistur...

Page 7: ...should never be reduced to a smaller size than flue opening on the furnace 5 The connector pipe should not block the flue of the chimney or extend into it in any way 6 A good airtight thimble should...

Page 8: ...er furnace per formance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace filters should be checked and clea...

Page 9: ...ackets on the left side of the door frames as il lustrated The slots in the brackets and latches are for door seal adjust ment Make the proper adjustments then tighten the nuts The door s gasket shoul...

Page 10: ...ack The conduit as sembly should already be attached to the limit control otherwise do so then make the correct wiring connections to the limit control See wiring diagram 4 Next mount the junction box...

Page 11: ...he furnace Then mount and secure the draft blower to the adapter with the three 10 24 Kep nuts Plug the blower into the outlet on the front of the furnace 1 Draft Blower 1 Draft Blower Adapter 2 1 4 2...

Page 12: ...In normal shaking only rock the grates a small amount to sift ash through Do not agitate the fire bed too often This practice will waste coal If glowing coal is visible in the ash pan you have shaken...

Page 13: ...not recommended burning the furnace any more than necessary early in the fall and late spring as you cannot keep the firebox hot enough without overheating your home to burn gases Slow fires can cause...

Page 14: ...C Makesurechimneycapisnottooclosetothetopofthechimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Makesureyou renotsuffocatingthefirewithexcessiveam...

Page 15: ...15 PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 32 31 4 3 2 1 37 3 8 9 24 26 25 27 17 16 3 19 18 20 28 29 30 36 21 22 34 34 35 23 33...

Page 16: ...ng 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 69676B 1 29 Insulation Side C98771 2 30 Insul...

Page 17: ...he coil with the appropriate fittings As mentioned earlier in this manual a cold air return and or filter box should be incorporated into your furnace installation A cold air re turn or filter box wil...

Page 18: ...cy There will have to be some experimenting with the individual setup as no two chimney s or installations are going to be the same Just remember to allow enough air to enter the firebox and keep the...

Page 19: ...llow the same procedure as for refueling If possible avoid shaking as a heavier layer of ash will help reduce the intensity of the fire during this time After loading let the fire establish itself for...

Page 20: ...ure reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBE...

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