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12 

 

Avoid too heavy loads on the flanges. The maximum forces are given in the table below: 

 

M aximum flange loads  

Force 

Unit 

PD/40 

PD/65 

PD/100 

F1 

1000 

1400 

2000 

  

lbf 

225 

315 

450 

F2 

500 

700 

1000 

  

lbf 

112 

157 

225 

F3 

200 

300 

400 

  

lbf 

45 

67 

90 

5.4 

Lifting and moving the pulsation damper 

To lift, move and position the pulsation damper, suitable hoisting belts must be used. The best place 
to attach the hoisting belts is immediately behind both flanges of the pulsation damper. Keep in mind 
the pulsation damper’s weight. For weights see also paragrap

8.3 Weights

 

WARNING

 

If the pulsation damper is to be lifted, ensure that all safety regulations for lifting 
movements are adhered to and that the lifting is carrie d out by qualified personnel 
only. 

5.5 

Setting the pulsation damper pressure level for operation 

The  pulsation  damper  air  or  nitrogen  pressure  level  must  be  set.  This  setting  for  maximum  pulse 
reduction  depends  on  the  process  condition.  Therefore  the  setting  can  only  be obtained  when  the 
pump is running at operating conditions. 
It is advised to check the pressure relief valve functioning with each installation, hose replacement or 
annually (which comes first). (See paragrap

6.4 Checking the Pressure relief valve

.) 

 

CAUTION 

Consider the maximum allowable pressure. The maximum allowable pressure can 
either be determined by the pulsation damper, pump or process. Exceeding the 
maximum allowable pressure may lead to serious injuries or damage to  the pump and 
the environment.  

 

Summary of Contents for PD/100

Page 1: ...Pulsation damper series PD 40 PD 65 and PD 100 Manual ORIGINAL INSTRUCTIONS...

Page 2: ...plies to all damage inclusive of without limitation compensating direct indirector consequential damage loss of data income or profit loss or damage to possessions and claims of third parties Watson M...

Page 3: ...4 Pulsation damper selection 10 5 INSTALLATION AND COMMISSIONING 11 5 1 Unpacking 11 5 2 Inspection 11 5 3 Installation conditions 11 5 3 1 Ambient conditions 11 5 3 2 Set up 11 5 4 Lifting and moving...

Page 4: ...ents installation maintenance or repair jobs which fall beyond the scope of this manual contact your Bredel representative Make sure you have the following information at hand serial number pulsation...

Page 5: ...rm resulting from this The pulsation damper is designed in conformance with the current European standards and directives Only use the pulsation damper in conformance with the intended use described a...

Page 6: ...any responsibility for damage or harm caused by not strictly observing the safety regulations and instructions in this manual or by negligence during installation use maintenance and repair of the pul...

Page 7: ...his manual The safety form must be applied to the outside of the shipping carton Parts which have been contaminated or which have been corroded by chemicals or other substances which can pose a health...

Page 8: ...diameter C Type of material of inner liner D Maximum permissible working pressure E Production code 4 2 Operation of the pulsation damper The Bredel pulsation damper reduces the pulses created in the...

Page 9: ...o be pumped Dependent on the specific requirements of your application a matching hose should be selected A Outer extruded layer made of natural rubber B Four nylon reinforcement layers C Inner extrud...

Page 10: ...your hose pump Selection table pump and pulsation damper Pulsation damper type Pump type PD 40 Bredel 25 Bredel 32 Bredel 40 PD 65 Bredel 50 Bredel 65 PD 100 Bredel 80 Bredel 100 If you are in doubt a...

Page 11: ...commended to use Y connections instead of T connections The pulsation damper will be most effective if it is directly mounted onto the hose pump Minimise the distance between pump and pulsation damper...

Page 12: ...onsfor lifting movements are adhered to and that the lifting is carried out by qualified personnel only 5 5 Setting the pulsation damper pressure level for operation The pulsation damper air or nitrog...

Page 13: ...v inside the vessel 6 Pressurize the vessel to approximately 80 of the actual fluid discharge pressure of the hose pump p2 close to the pulsation damper 7 Continue to fill the vessel with gas and clos...

Page 14: ...ump back on ensure that all valves present in the pipe work are opened 6 1 Cleaning the pulsation damper hose internally The inside of the pulsation damper hose is easily cleaned by flushing the pump...

Page 15: ...d used hose 1 Check all parts to be installed for any damage and replace when necessary 2 Grease all metal parts which are not corrosion protected and O rings with Molykote 55M or equivalent 3 Place o...

Page 16: ...nstalling an additional flange on both sides of the pulsation damper flangesand external gas pressure up to 1600 kPa 16 bar 232 psi above atmospheric can be applied 6 4 Checking the Pressure relief va...

Page 17: ...ose Pressure loss at pulsation damper housing Damaged O ring pos 4 or 5 Replace the O ring concerned Pressing ring pos 7 incorrectly mounted Tighten to the specified torque settings see paragraph 8 2...

Page 18: ...n Unit PD 40 PD 65 PD 100 Pressing ring pos 7 Thread M115 x 2 M145 x 2 M185 x 3 Torque value N A N A N A Toolbar diameter mm 16 16 16 inch 0 63 0 63 0 63 Hose clamp pos 8 Thread M8 M8 M10 Torque value...

Page 19: ...redel 65 20 6 3 65 8 145 185 PD 100 Bredel 80 100 324 1356 1295 20 8 8 48 175 80 8 160 200 18 Bredel 100 22 3 100 180 220 Dimensions in inch Damper Type Pump Type A B C D E F G K1 K2 n L M N Steel SS...

Page 20: ...32 P040293 2 Flange steel EN 40 40 P040209 2 Flange steel EN 65 50 P065213 2 Flange steel EN 65 65 P065209 2 Flange steel EN 80 100 P100213 2 Flange steel EN100 100 P100209 2 Flange steel ASA 40 25 P...

Page 21: ...Insert PVC PD 100 100 P100212 2 Insert PP PD 100 100 P100292 2 Insert PVDF 100 100 P100282 11 8 Bolt M8 x 20 F111071 8 Bolt M10 x 25 F111096 8 Bolt M12 x 30 F111130 12 8 Washer M8 Spring Lock F336011...

Page 22: ...group I dangerousfluids and were subjected to the conformity assessment procedure as mentioned in the table below Type examination module B has been in conformity with AD 2000 Edition 2002 Type Modul...

Page 23: ...f the packaging containing the item s The sender of the item s is responsible for cleaning and decontaminating of the item s before returning them in such w ay that it is safe for the receiver to open...

Page 24: ...978 658 0041 E mail support wmftg us Internet www wmftg com Other areas Watson MarlowBredel B V P O Box 47 NL 7490 AA Delden The Netherlands Phone 31 74 3770000 Fax 31 74 3761175 E Mail bredel wmftg...

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