Bredenoord ESaver III, Operation Manual

Page 1: ...com B r e d e n o o r d b v R e n t a l Postbus 20122 7302 HC Apeldoorn Zutphensestraat 319 7325 WT Apeldoorn Tel 31 0 55 301 85 40 Fax 31 0 55 301 85 50 www bredenoord com rental bredenoord com Controller type Mitsubishi PLC ESaver III R0909 R0943 15 ...

Page 2: ...y stop 4 7 Installation of the ESaver 5 8 Connection of the ESaver 8 5 1 Electrical connections 8 5 2 Connecting power cables 6 9 Operating instructions 9 6 1 Starting and stopping 10 6 2 Main display 12 6 3 Reading data 14 6 4 Timer 15 6 5 Testing diesel genset 7 17 Construction 8 18 Service 9 21 Trouble shooting 10 23 Moving the ESaver 11 24 Maintenance 24 11 1 Important points for maintenance 2...

Page 3: ...Volledige bedieningshandleiding 2 Bredenoord 2017 3 1 Volledige bedieningshandleiding ESaver III R0909 R0943 15 kVA ...

Page 4: ... and adequately trained personnel that is authorized by the customer No maintenance connection commissioning usage or other operation before consulting the manual Switch the ESaver safe before carrying out maintenance repairs or other jobs Operate the generator only when all protective parts have been correctly installed again Watch out for parts that are under voltage in the electric switchboard ...

Page 5: ...ends on the installation for this please contact the owner of the installation The ESaver is only permitted to be operated serviced maintained and connected by qualified and adequately trained personnel that are authorized by the customer Always switch the ESaver safe when you want to work on the ESaver To prevent the ESaver from automatically starting the following should be done Make sure the ES...

Page 6: ... switched it should be done by qualified personnel 3 2 Emergency stop An emergency stop is mounted on the control panel or on the outside of the housing This switches off the machine during an emergency situation After using the emergency stop button the inverters will be directly switched off and the engine will stop Before restarting the following procedure has to be succeeded Reset the emergenc...

Page 7: ...gainst buildings or walls Ensure there is enough free space to open the doors The ESaver must be placed on a flat strong and horizontal surface When placing the ESaver indoors the following instructions also apply Ensure that there is enough free movement space around the ESaver Ensure enough space on both sides of the ESaver for inlet and outlet of the cooling air Ensure that there is enough vent...

Page 8: ...l and earth connection of the generator are directly earthed When no earthing is available this is done by placing an earth pin The connection of the ESaver should be done by a certified installation company Only connect the ESaver when it s switched safely The ESaver provides electricity with a clockwise rotation field by means of 3 phase connection L1 L2 L3 and N Connect the load s according to ...

Page 9: ...switch does not exceed the maximum step load of the ESaver III see technical data 6 1 Starting and stopping Starting Ensure that the diesel genset can automatically start by means of the connector 5 see operation manual diesel genset or start stop module Turn the selector switch 1 to ON Press the button START 2 The ESaver starts Switch on the main switch 4 Stopping Switch off the main switch 4 Pre...

Page 10: ...ditional information about the main display In the main display are several symbols displayed which can be selected by pressing These symbols are provide with By pressing the symbol a new display wil appear with the data of this device By pressing START in the main display the ESaver will start up Main display ESaver in operation ...

Page 11: ...Volledige bedieningshandleiding 2 Bredenoord 2017 11 Display Genset Display Battery status Display Consumer ...

Page 12: ...f battery Important events Important events Only important event will be triggered and displayed Below is showed which events will be displayed Timers Cooling Duration of the time when the genset is running in cool down mode Peak Duration of the time the genset keeps running if no peak start is no longer offered Countdown This time varies depending on battery status Countdown will start when the p...

Page 13: ...history list Battery use of battery With pressing button B the next display will appear Press Week timer will open a new display 9 ESaver in operation 10 Generator running hours 11 Supplied energy 12 Charge cycle battery 13 Time till next service 14 Weektimer ...

Page 14: ...witch time hours press the hour indication 7 Adjust switch time minutes press the minute indication Normal functioning timer At the switch on point example 8 00 hour the diesel genset starts At the switch off point example 21 00 hour the diesel genset stops Manually starting with button 2 for example if the work once begins earlier or if the settings of the timer are modified The diesel genset sta...

Page 15: ...of the timer are modified At the switch on point example 8 00 hour the diesel genset starts Then the diesel genset stops manually On the next switch on point the diesel genset starts again 6 5 Testing diesel genset Turn the selector switch 1 to ON Start the ESaver Press arrow button untill picture D will appear in the display Press START button 2 ...

Page 16: ...ord 2017 16 One smiley will appear if the genset is connected correctly After this the charging will be checked Checking charging please wait When the genset works correctly a second smiley will appear The remark Link generator OK will appear ...

Page 17: ...Volledige bedieningshandleiding 2 Bredenoord 2017 17 7 Construction Front Back 1 Selector switch 2 Touch screen 3 Battery monitor 4 Emergency stop 5 Inverters ...

Page 18: ...enu is secured with a pin code Service button in the Test Menu is marked red After entering the correct pin code a arrow button will appear at the lower right corner of the display Service menu In the service menu the following options are available 1 ESaver start stop 2 Reset service time in Till service a desired value can be entered 3 Charging battery till 95 4 Charging battery till 100 5 Chang...

Page 19: ...ding software from ABB or PANASONIC Configurations 1 The values shown above can be set to a desired value by pressing the number which needs to be set or changed Configurations 2 The start stop conditions can be adjusted by the service engineer Make sure that the STOP conditons is always lower than the START condition The countdown range is set automatically Only the minimum and maximum countdown ...

Page 20: ...Volledige bedieningshandleiding 2 Bredenoord 2017 20 A Status ESaver B Reset data C Adjusting the clock D Main menu settings E Display settings ...

Page 21: ...e the batteries disconnect or reduce the load or install higher capacity batteries Fit shorter and or thicker battery cables Low battery and ov erload LEDs f lash simultaneously Ripple voltage on the DC connection exceeds 1 5Vrms Check the battery cables and battery connections Check whether battery capacity is sufficiently high and increase this if necessary Low battery and ov erload LEDs light T...

Page 22: ...d by an extremely high charging current with respect to battery capacity so that bulk time is insufficient Reduce the charging current or select the fixed charging characteristics The battery is ov ercharged The absorption voltage is set to an incorrect level too high Set the absorption voltage to the correct level The float voltage is set to an incorrect level too high Set the float voltage to th...

Page 23: ...al data of this manual Moving by means of the lifting eye if applicable The ESaver can be lifted by means of the lifting eye with a chain and a suitable crane Never attach the chain directly to the lifting eye due to damage but use a closable hook Lifting eye if applicable Use only approved lifting equipment and check the lifting eye and lifting equipment for damage Moving by means of a forklift W...

Page 24: ...e mains side During work always wear the required personal protective equipment and clothing The removal of environmentally harmful waste such as batteries should be done according to local laws and environmental regulations 11 1 Important points for maintenance Batteries The batteries are an essential part of the ESaver because they are responsible for energy storage and power supply for the cont...

Page 25: ... Test batteries with battery tester yearly o Test inverters o Wiring on fixation and damage o Power outlets on oxidation and burns o Housing on damage o Housing on isolation material o Locksmithing of the housing o Test of the earth protection module ESaver test Check o Display o Protections o Voltage Volt _____________ o Frequency Hz _____________ o Charge batteries If defects are found during ma...

Page 26: ... or accessories are added to the ESaver without written permission from the manufacturer The ESaver is used for other purposes than intended by the manufacturer The ESaver is not installed moved operated and or put into operation as described in this manual Modifications are being made without written permission from the manufacturer The use is in contrary with the instructions prescribed by this ...

Page 27: ...0943 Dimensions L W H 1200 x 800 x 2335 mm Weight net gross 1335 1335 kg Environment temperature 10 T 40 C Voltage and frequency 231 400V 50 Hz Apparent power 15 kVA Real power 12 kW Peak power 15 kVA power of diesel genset Max step load 15 kVA Battery pack 48 V 660 Ah Battery capacity 21 kWh ...