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TROUBLE SHOOTING GUIDE 

 

READ AND FOLLOW THE CAUTIONS BELOW BEFORE ATTEMPTING TO SERVICE THIS COFFEE BREWER. 

CAUTION: 

Read and verify that the installation instructions have been followed before attempting to operate this appliance.  Incorrect installation or operating 
procedures will void the warranty and may damage this appliance. 

Unplug the power cord before servicing, unless electrical testing is required.

  Be certain the power supply is of the correct rating and polarity 

before connecting the power supply cord.  The chassis must be grounded to prevent possible electric shock.  Failure to heed this warning may 
damage this appliance and may cause injury. 

Under no circumstance should the hi-limit thermostat be by-passed.  In the event of failure the hi-limit thermostat should be replaced.  Use 
only original or authorized replacement parts. 

Carefully inspect the internal wiring for wear or damage when servicing.   Worn or damaged wiring may cause malfunctions and premature 
component failures.  Replace any wires that have loose connections, damaged insulation or show evidence of overheating.  When repairing or 
replacing internal electrical wiring, in part or in whole, use only terminals and wires with the same rating, gauge and insulation covering. 
 

Symptoms  

Solutions 

1.  The coffee brewer will not operate.    The 
lights and warmers do not work,   and the 
coffee brewer will not brew   coffee. 

 

Make sure the power supply cord is connected to a proper, working wall receptacle. 
Make sure the "Power" switch has been turned on. 
Check the main circuit breaker in the building to see if it has tripped. 

 

 

Reset or replace the primary hi-limit thermostat. 

 

 

Check to make sure the internal wiring is correct.  Inspect for loose, damaged or overheating wires or terminals.  
Repair or replace wiring as necessary. 

 

 

Test the "Power" switch.  Replace it if necessary. 

 

 

Test the power supply cord.  Replace it if necessary. 

2.  The coffee brewer will not brew coffee.  

  The lights and warmers work, and the 
  coffee brewer heats. 

 

Has water been poured into the brewer to initiate the brew cycle? Pour-in approx 60 oz. only. (See installation 
instructions for correct operating procedures) 
Check to make sure the internal wiring is correct.  Inspect for loose, damaged or overheating wires or terminals.  
Repair or replace wiring as necessary. 

3.  The coffee brewer will not heat.  The   brew 
cycle and warmers work.  The   water for 
brewing is cold. 

 

Test the thermostat.  Replace it if necessary. 
Reset or replace the primary hi-limit thermostat. 
Test the thermostat sensor.  Replace it if necessary.   
Test the immersion element.  Replace it if necessary. 
Check to make sure the internal wiring is correct.  Inspect for loose, damaged or overheating wires or terminals.  
Repair or replace wiring as necessary. 

4.  The coffee brewer takes much longer  than 

normal to heat.  The lights and   warmers 
work. 

 

Test the thermostat.  Replace it if necessary. 
Test the thermostat sensor.  Replace it if necessary.   
Test the voltage supply.  The voltage supplied should match the voltage requirement on the electrical nameplate. 

 

 

Test the immersion element.  Replace it if necessary. 

 

 

Check to make sure the internal wiring is correct.  Inspect for loose, damaged or overheating wires or terminals.  
Repair or replace wiring as necessary. 

5.  The primary hi-limit thermostat keeps 

activating. 

 

Check to make sure the tank has been filled with water. See the installation instructions for filling procedures. 
Test the hi-limit thermostat.  Replace it if necessary. 

 

 

Is the thermostat bulb in clip and attached to the immersion element? Reattach bulb if necessary. 

 

 

Test the brewing temperature.  Adjust the thermostat if necessary.   

 

 

Inspect the wiring on the hi-limit thermostat for loose, damaged or overheating wires or terminals.  Repair or 
replace wiring as necessary. 

 

 

WARNING 

Under no circumstance should the hi-limit thermostat be by-passed.  In the event of failure, the hi-limit 
thermostat should be replaced.  Use only original or authorized replacement parts. 

6.  The coffee brewer trips the buildings 
 circuit 

breaker. 

 

Too many appliances are connected on one electrical circuit. 
The electrical circuits’ amperage rating is too low.  Locate a correctly rated circuit or call an electrician to correct 
this problem. 

 

 

This coffee brewer may require a dedicated wall circuit or circuit breaker.  Check the electrical specifications. 

 

 

Check to make sure the internal wiring is correct.  Inspect for loose, damaged or overheating wires or terminals.  
Repair or replace wiring as necessary. 

 

 

Test the warmer elements.  Replace if necessary. 

 

 

Inspect the immersion element for damage.  Replace it if necessary. 

 

Summary of Contents for 1033044

Page 1: ...9 1033049 FM CS114 C 4 26 05 20333 S Normandie Avenue Torrance California 90502 USA 310 787 5444 800 421 6860 FAX 310 787 5412 USA E mail brew brewmaticusa com Int l E mail brew_equip brewamticusa com Website brewmatic com P P A A R R T T S S A A N N D D S S E E R R V V I I C C E E ...

Page 2: ...the exception of cords with plugs already attached all electrical connections or alterations to the power supply should be performed by a licensed electrician complying with all applicable electrical codes having jurisdiction When repairing or replacing internal electrical wiring in part or in whole use only terminals and wires with the same rating gauge and insulation covering When calling for in...

Page 3: ...3 WIRING DIAGRAM OLD WIRING DIAGRAM FOR REFERENCE ONLY Models With A Secondary Hi Limit Thermostat Models Without A Secondary Hi Limit Thermostat ...

Page 4: ...is correct Inspect for loose damaged or overheating wires or terminals Repair or replace wiring as necessary 3 The coffee brewer will not heat The brew cycle and warmers work The water for brewing is cold Test the thermostat Replace it if necessary Reset or replace the primary hi limit thermostat Test the thermostat sensor Replace it if necessary Test the immersion element Replace it if necessary ...

Page 5: ...room temperature of approximately 25c As the heat to the sensor increases the reading should decrease to zero Inspect wiring for correct loose or damaged wires or terminals Test for correct voltage at the power supply 9 The brewing cycle is too slow Inspect and clean the spray head siphon tube and reservoir down spout Inspect and clean the brew cone 10 The beverage level is inconsistent Inspect an...

Page 6: ...how to test units and what to look for when cleaning or repairing them 3 All units should be examined to make sure all components are functioning properly If any damage or malfunction is apparent the component should be replaced 4 Examine the power supply cord for evidence of damage or overheating Replace cord if necessary 5 Make sure the wall receptacle is in good condition and is properly ground...

Page 7: ...D USE ONLY ORIGINAL REPLACEMENT PARTS PART SUBSTITUTION COULD CREATE A FIRE RISK AND THE DANGER OF PERSONAL INJURY 5d Unplug the power supply cord and turn all switches to the off position 5e To reset the hi limit thermostat pour two decanters of cold water into the water compartment The cold water will cool down the hi limit thermostat bulb and the immersion element After approximately two minute...

Page 8: ...1 oz to 20 oz of water Nitric Acid 1 oz to 20 oz of water Phosphoric Acid 1 oz to 20 oz of water Heavy Duty Acid Cleaner 1 oz to 20 oz of water Intech 52 Without anti foam agent 1 oz to 40 oz of water LX 453 Scale X Plus Care products Rockline Automatic Coffeemaker Cleaner WARNING FOLLOW ALL REGULATIONS WHEN USING ACID BASE CLEANERS WARNING USE APPROPRIATE SAFETY PRECAUTIONS WHEN USING ACID BASE C...

Page 9: ... Dichem Chemicals Sulfuric Acid Ethyl Acetate Toluene Farmer Brothers Urn Cleaner Trichloroethane Gasoline Turpentine Green Cleaner Danamark WD 40 Green Delimer Danamark Whirl Husky Degreaser Care Products Windex Hydrochloric Acid Zep Lac 45 Or any product containing petroleum distillates These products have been tested specifically at the temperature and molded stress levels of our application We...

Page 10: ... 1030439 Channel Wire 10 6003091B Element Pan Assy See page 10 for parts list 11 6000225 Brew Cone Plastic 12 6000481 Stove Shell 13 9303119 Washer Lock 6 14 9001228 Screw 6 32 x 1 1 4 15 9906472 Foot Black 1 2 Also Available 16 9919445 Clean Out Spring PARTS DIAGRAM PARTS LIST Element Pan Assy Item No Part No Description 1 6001020 Porcelain Pan Black 6001007 Porcelain Pan Brown 2 1039032 Warmer E...

Page 11: ... cover Incorrect installation or operating procedures will void the warranty and may damage this appliance This appliance must be electrically grounded to prevent electric shock or injury to the operator 1 Remove the existing top cover If there are any wires connected to the top cover remove them 2 Determine the type of switch the new top cover has and use the appropriate diagram below when attach...

Page 12: ...4 40 x 1 4 16 9303128 Washer Lock W Int Tooth 4 17 9201128 Nut Hex 4 40 18 9920434 Thermostat See page 14 for additional info item 35 1039104 Thermostat Kit 19 6000363 Clip Thermostat Bulb 20 9920459 Hi Limit Thermostat Main See pages 13 for additional info 21 9001136 Screw 6 32 x 1 22 1040010 Spacer Hi Limit Thermostat 23 9914285 Nut Push On Tinnerman 6 24 6000364 Clip Hi Limit Thermostat Bulb 25...

Page 13: ...mit will turn the entire coffee brewer off If the main hi limit fails to turn the entire coffee brewer off the secondary hi limit will turn the main heating element off To assure correct operation and safety the entire sensing surface of the secondary hi limit must make contact with the center wall of the housing If the sensing surface is not making correct contact adjust the mounting bracket unti...

Page 14: ...ch 9919452 terminal 1 and black wire originating from secondary hi limit 9920393 and connect both wires on terminal 1 on thermostat 9920434 6 Connect one end of the black wire provided in kit to terminal 3 on power switch 9919452 Connect the opposite end of the black wire to terminal 2 on thermostat 9920434 Reconnect existing wires to terminal on thermostat 9920434 according to the wiring diagram ...

Page 15: ...20333 S Normandie Avenue Torrance California 90502 USA 310 787 5444 800 421 6860 FAX 310 787 5412 USA E mail brew brewmaticusa com Int l E mail brew_equip brewamticusa com Website brewmatic com ...

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