Briggs & Stratton 5901808, Owner'S Manual

Page 1: ...N o t f o r R e p r o d u c t i o n ...

Page 2: ... Operation 14 Checks Before Starting 14 Starting the Engine 14 Stopping the Unit 14 Driving the Unit 14 Using the Blower and Deflector Controls 16 Pushing the Unit by Hand 16 Storage 17 Maintenance Schedule 19 Maintenance Procedures 20 Before Maintaining Your Unit 20 Checking Adding Fuel 20 Replace the Fuel Filter 20 Check Engine Oil Level 20 Change the Engine Oil and Filter 20 Clean the Engine Co...

Page 3: ...epresentative and are meant to complement the instructional copy they accompany Your unit may vary from the images displayed LEFT and RIGHT are as seen from the operator s position Billy Goat is a registered trademark of Briggs Stratton The Illustrated Parts Lists for this machine can be downloaded from billygoat com Please provide model and serial number when ordering replacement parts Product Id...

Page 4: ...or property Train operators on the unit in an open unobstructed area under the direction of an experienced operator Preparation Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer Wear appropriate clothing including a hard hat safety glasses and hearing protection Tie ...

Page 5: ... Do not blow where traction or stability is doubtful Test drive through area with all deflectors closed Slow down when you travel over rough ground Parking Safely 1 Stop the unit on a flat level surface and release the motion control levers The levers will automatically pivot outwards and engage the parking brake Close the deflectors turn the ignition switch to OFF and remove the key 2 Wait for th...

Page 6: ...y from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Checking Wheel Hardware An accident could occur causing serious injury if wheel hardware is not fastened Check wheel hardware tight...

Page 7: ...fuel tank cap or add fuel with the engine running Allow engine to cool before refueling Never add fuel to or drain fuel from the unit indoors Move unit outdoors and provide adequate ventilation Clean up spilled fuel immediately If fuel is spilled on clothing change clothing immediately If fuel is spilled near unit do not attempt to start the engine but move the unit away from the area of spillage ...

Page 8: ...NG Improper use or care of this blower or failure to wear proper protection can result in serious injury WARNING To prevent fire keep engine and pump compartments clean Especially in exhaust area WARNING Thrown objects can cause serious injury Keep Bystanders away DANGER Keep hands and feet away from intake and discharge area Rotating fan will cause serious injury Read and understand the owner s m...

Page 9: ...is a malfunction during one of these procedures do not operate the unit Contact your authorized dealer for service Perform these tests in a clear open area outdoors Keep bystanders away Use the following procedures to check for normal operation of the unit s safety systems Test Park Brake Switch Start 1 Turn the ignition switch key to the ON position 2 Push both motion control handles down to dise...

Page 10: ...If unit moves more than that contact your authorized dealer Test Automatic Parking Brake Set 1 Stand on the operator s platform with both the motion control levers in the NEUTRAL parking brake position 2 Start the engine Idle the engine 3 Disengage the parking brake 4 Move the motion control levers slightly forward slower than walking speed 5 Release the motion control levers allowing them to retu...

Page 11: ...ushion M Oil Alert Light N Choke Control O Throttle Control 6 A Headlight B Deflector Control Fuel Tank Cap To remove the fuel tank cap turn counter clockwise Motion Control Parking Brake Levers These levers control the ground speed steering and parking brake functions of the unit A Left Motion Control Parking Brake Lever B Right Motion Control Parking Brake Lever C FORWARD move a lever forward to...

Page 12: ... level check and fill procedures Hydraulic Pump Bypass Valve This unit is equipped with two 2 hydraulic pump bypass valves The hydraulic pump bypass valves deactivate the transaxle so that the unit can be pushed by hand Both hydraulic pump bypass valves must be in the same position whether you are driving the unit or pushing it by hand See Pushing the Unit by Hand for operational information A ENG...

Page 13: ...he deflector control adjusts the air pattern by starting and stopping an air stream See Using the Blower and Deflector Controls for operational instructions A OPEN the LEFT deflector B OPEN the CENTER deflector C OPEN the RIGHT deflector D CLOSE ALL deflectors ...

Page 14: ...commendations 4 Check the hydraulic oil level If necessary add oil through the hydraulic oil tanks Starting the Engine WARNING Read the operator s manual before attempting to operate this unit If you do not understand how a specific control functions or have not yet thoroughly read the Features and Controls section do so now Do NOT attempt to operate the unit without first becoming familiar with t...

Page 15: ... the motion control levers are pulled 10 For a gentle left turn push the right motion control lever further forward than the left motion control lever 11 For a gentle right turn push the left motion control lever further forward than the right motion control lever 12 For a sharp left turn pull the left motion control lever rearward and push the right motion control lever forward 13 For a sharp rig...

Page 16: ...deflector OPENS and the right deflector CLOSES When the deflector control is moved to the RIGHT the right deflector OPENS When the deflector control is moved BACKWARDS all deflectors CLOSE Dual Deflector System Left Deflector The rear deflector A Figure 15 is controlled by the deflector motor B The front deflector C is closed by the rear deflector For normal blowing position the front deflector wi...

Page 17: ...e damage to your person or property Drain fuel into an approved container outdoors away from open flame and sparks Here is a checklist of things to do when storing your unit temporarily or in between uses Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug op...

Page 18: ... time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Remove the covers installed into the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See engine manual for recommendations 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil...

Page 19: ...heck parking brake operation Check wheel lug nut torque Check air pressure in tires Check hydraulic pump drive belt First 75 Hours Change hydraulic oil and filters Monthly Grease front caster wheels Every 100 Hours Check hydraulic pump drive belt Every 400 Hours Change hydraulic oil and filters ENGINE MAINTENANCE Before Each Use Check engine oil level Clean visible debris from engine compartment a...

Page 20: ...tallic funnel with a plastic mesh strainer Only fill fuel tank to the bottom of the filler neck Do NOT overfill Clean up spilled fuel immediately 6 Install the fuel cap Replace the Fuel Filter WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death Do NOT remove the fuel filter when the engine is hot as spilled gasoline may ignite Do NOT ...

Page 21: ...ent Area with Pressurized Air and Water Pressurized air and or water can cause debris and or hot water to be blown out This action could result in personal injury When pressurized air and or pressurized water is used for cleaning wear protective clothing protective shoes and eye protection Eye protection includes goggles or a protective face shield The maximum air pressure for cleaning purposes mu...

Page 22: ...vel of oil in both transmission tanks must be checked and if necessary filled 20 1 Locate the transmission oil tanks The transmission oil tanks are located on the rear of the unit between the operator support cushion B and the engine 2 Check the oil level when the unit is cold The oil should be up to the FULL COLD mark C on the transmission oil tanks If the oil is below this level proceed to step ...

Page 23: ...d apply a film of new oil to the gasket of the new replacement filter 13 Replace the drain plug 14 Install the new filter by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface Do not use a wrench 15 Re install the filter guard with three screws Torque screws to 65 in lbs 16 Repeat steps 9 15 on the opposite side transaxle drive 17 Remove the purge port plug D f...

Page 24: ... detailed above but with the unit s drive wheels on the ground The procedure should be performed in an area free of any objects or bystanders It may be necessary to repeat the process detailed above until all the air is completely purged from the system When the transaxles transmissions operate at normal noise levels and move smoothly forward and reverse at normal speeds then the transaxles transm...

Page 25: ...e transaxle pulley 8 Place a 3 4 wrench on the nut of the adjustable idler pulley and rotate the idler arm in a direction that stretches the tension spring 9 Install the V side of the belt into the pulley grooves of the right side transaxle pulley and that the flat side of the belt contacts the adjustable idler pulley Carefully allow the adjustable idler pulley to rotate back into place 10 Install...

Page 26: ...rminal can be shorted to the frame by a tool 1 Stop the unit on a flat level surface and release the motion control levers The levers will automatically pivot outwards and engage the parking brake Close the deflectors turn the ignition switch to OFF and remove the key 2 Use a floor jack to lift the right rear of the unit so that the right hand drive tire can be removed 3 Remove the right hand rear...

Page 27: ...Refer to Figure 28 WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage To avoid en...

Page 28: ...onal injury caused by electrolyte squirting out the battery vents b personal injury or property damage due to battery explosion c damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can...

Page 29: ...h fuel Engine will not turn over or start Gas is old or stale Drain fuel and replace with fresh fuel Fuel mixture is too rich 1 Clean air filter 2 Check choke adjustment Spark plug s faulty fouled or incorrectly gapped Replace as needed See authorized service dealer Engine starts hard or runs poorly Fuel filter is plugged Replace fuel filter Low oil level Check Add oil as required Engine knocks Us...

Page 30: ... tire inflation and adjust tire pressures accordingly Troubleshooting the Blower FAILURE MODE CAUSE OF PROBLEM CORRECTIVE ACTION Engine speed is too low Increase engine speed Drive belt is not tensioned correctly Adjust the belt tension See Change Drive Belt Excessive unit vibration Impeller is out of balance Check impeller for damage cracks broken or bent fins If damaged in any way REPLACE IMPELL...

Page 31: ...ggs Stratton Model 386447 0403 G1 Electrical System 12 volt 16 amp alternator Battery 340 CCA CHASSIS Fuel Tank Capacity 10 gallons 38 L total Rear Wheels Tire Size 20 X 8 00 8 Inflation Pressure 22 psi 1 5 bar Front Wheels Tire Size 11 X 4 5 Inflation Pressure 40 46 psi 2 8 3 2 bar TRANSMISSIONS Make Hydro Gear Model ZT3100 Transaxles Hydraulic Fluid Mobil 1 15W 50 synthetic or equivalent Speed I...

Page 32: ...not amount to a major failure For warranty service find the nearest Authorized Service Dealer in our dealer locator map at billygoat com Select region Australia or by calling 1300 274 447 or by emailing or writing to salesenquires briggsandstratton com au Briggs Stratton Australia Pty Ltd 1 Moorebank Avenue NSW Australia 2170 The warranty period begins on the date of purchase by the first retail o...

Page 33: ... or the use of unapproved fuels such as E15 or E85 ethanol blends is not covered by warranty Other Exclusions This warranty excludes damage due to accident abuse modifications alterations improper servicing freezing or chemical deterioration Attachments or accessories that were not originally packaged with the product are also excluded This warranty does not include used reconditioned second hand ...

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