Briggs & Stratton Vanguard Diesel 432447, Operating & Maintenance Instructions

Page 1: ... 4 Engine Information 6 Oil 7 Fuel and Coolant 8 Gauges 9 Starting and Stopping 10 11 Maintenance 12 Adjustments 17 Storage 17 Service 18 Warranty Information 19 WARNING Briggs Stratton Daihatsu does not approve or authorize the use of these engines on 3 wheel All Terrain Vehicles ATVs motor bikes aircraft products or vehicles intended for use in competitive events Use of these engines in such app...

Page 2: ... the design of our engines so they are environmentally friendly Briggs Stratton s efforts have not stopped there We are also committed to designing and introducing even cleaner engines in the future while maintaining our reputation for excellent utility and value We hope you will enjoy your new engine and equipment We welcome you to our worldwide family of Briggs Stratton engine users Best Wishes ...

Page 3: ...a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indicates a situation that could result in damage to the engine THE INTERNATIONAL SYMBOLS USED ON THE ENGINE OR...

Page 4: ...wipe it off before starting engine WHEN OPERATING EQUIPMENT Do not tip engine or equipment at angle which causes fuel to spill WHEN TRANSPORTING EQUIPMENT Transport with fuel tank EMPTY or with fuel shut off valve OFF WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK Store away from furnaces stoves water heaters or other appliances that have pilot light or other ignition source because they can ign...

Page 5: ...uards in place Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Do not wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Running engines produce heat Engine parts especially turbocharger and muffler become ex tremely hot Severe thermal burns can occur on contact Combustible debris such as leaves grass brush etc can catch fire...

Page 6: ...lug 9 Oil drains 10 Oil cooler if equipped 11 Oil filter 12 Dipstick 13 Injector pump 14 Engine Date code xxxxxxxx 15 Engine Model Type number xxxxxx xxxx xx GENERAL INFORMATION This is a three cylinder liquid cooled engine On mobile equipment this engine will operate satisfactorily at any angle at which operator and equipment can function safely MODEL SERIES 432447 Bore 2 68 in 68 mm Stroke 2 52 ...

Page 7: ...t FULL Do not overfill Note After filling with or changing oil start and run engine at idle for 30 seconds Shut engine off Wait 30 seconds and check oil level Add oil if required to bring level to Full mark on dipstick 1 Place equipment level Clean around oil fill 2 Remove dipstick and wipe with clean cloth 3 Then replace dipstick and remove to check oil level 4 If oil is required remove dipstick ...

Page 8: ...gnition sources If fuel spills wait until it evaporates before starting engine Turn engine OFF and let engine cool at least 2 minutes before removing gas cap 1 Remove cap Fill tank to approximately 1 1 2 inches below top of neck to allow for fuel expansion Be careful not to overfill 2 Replace cap before starting 3 Check for fuel leaks at fuel filter injector pump fuel pipes etc COOLANT This engine...

Page 9: ... should be out while engine is running Engine oil pressure light The engine oil pressure light comes on when the starter switch is turned to the ON position and should be out while engine is running Charge light The charge light comes on when the starter switch is turned to the ON position but should be out while engine is running Heat or glow light The heat or glow light comes on when the starter...

Page 10: ...for the first time charge battery as the equipment manufacturer recommends Failure to do so may cause damage to the engine WARNING Do not use pressurized starting fluids Vapors are flammable Keep hands and feet clear of rotating machinery WARNING The manufacturer of equipment on which this engine is installed specifies top speed at which engine will be operated DO NOT EXCEED this speed TO START EN...

Page 11: ...ngine to warm up a few minutes before applying load Typical throttle control CAUTION DO NOT accelerate or race a cold engine Failure to ob serve this caution may lead to engine damage TO STOP ENGINE 1 Move throttle to SLOW Allow engine to run for short time to cool down 2 Turn key to OFF Always remove key and store out of reach of children Typical throttle control Typical starter switch CAUTION FO...

Page 12: ...hours of operation Service more often when operating under heavy load or in high temperature Perform annually if operated less than 100 hours Follow manufacturer s maintenance schedule if non B S D approved part is used DAILY CHECKS WARNING Check coolant level when engine is cold If engine is warm DO NOT remove radiator cap COOLANT Coolant level should be between FULL and LOW when engine is cold I...

Page 13: ...eating and ignition of accumulated debris WARNING CAUTION Do not use water to clean engine parts Water could contaminate fuel system Use a brush or dry cloth WARNING Before running engine clean muffler and manifold areas to remove all grass and com bustible debris Depending on use this may need to be performed more often MUFFLER REGULAR MAINTENANCE CHANGING OIL 1 Place engine level 2 Disconnect ba...

Page 14: ...connect battery at negative terminal OIL DRAIN PLUG OIL FILTER PART NO 820314 OIL DRAIN PLUG Oil drain Oil filter AIR CLEANER Note Air cleaner may be supplied by equipment manufacturer Cartridge To clean cartridge gently tap on end with handle of screwdriver Replace cartridge if very dirty or damaged CAUTION Do not use pressurized air or solvents to clean cartridge Pressurized air can damage cartr...

Page 15: ...eed air from fuel line Start engine and check for leaks Drain replace fuel filter PRIMING PUMP FUEL FILTER DRAIN PLUG SENSOR WIRE O RING WARNING Disconnect battery at negative terminal VALVE CLEARANCE Note If engine is running normally this check and adjustment may be omitted With No 1 piston at TDC of compression stroke check valve clearances for cylinders shown in chart below Rotate crank shaft ...

Page 16: ... engine until the fan belt deflection conforms to the specified value Specified fan belt deflection 3 8 to 1 2 in 22 lbs 10 to 12 mm 10 kg 3 Temporarily tighten the 2 bolts A and B to fix the alternator Then remove the handle Check fan belt deflection If it is within specifications permanently tighten the 2 bolts A and B as given below If not repeat the above adjustment procedure Specified tighten...

Page 17: ... 1 While engine is still warm change oil 2 Remove glow plugs and pour about 3 cc of engine oil into each cylinder Replace glow plugs and crank slowly to distribute oil 3 Clean engine of surface debris chaff or grass 4 Store in a clean dry area Do not store in same area as a stove furnace water heater or other appliance that uses a pilot light or has a device that can create a spark WARNING Name Ad...

Page 18: ...ice Dealer in our dealer locator map on our web site www briggsandstratton com or you may locate your nearest Authorized Briggs Stratton Daihatsu Service Dealer by calling 1 800 759 2744 The illustrated shop manual shown here includes common specifications and detailed information covering adjust ment tune up and repair of B S D three cylinder 4 cycle engines It is available from an Authorized Bri...

Page 19: ...emblies Where a warrantable condition exists B S D will repair your Non road Compression ignition engine at no cost to you including diagnosis parts and labor Briggs Stratton Daihatsu Emission Control Defects Warranty Coverage Non road Compression ignition engines are warranted relative to emission control part defects for a period of 1 500 hours or two years whichever first occurs subject to prov...

Page 20: ...diagnostic work is performed at an Authorized B S D Service Dealer For emission warranty service contact your nearest Authorized B S D Service Dealer as listed in the Yel low Pages under Engines Gasoline Gasoline Engines Lawn Mowers or similar category 4 Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the B S D Engine Warranty Policy Warranty cove...

Page 21: ...es Where a warrantable condition exists B S D will repair your Non road Compression ignition engine at no cost to you including diagnosis parts and labor Briggs Stratton Daihatsu Emission Control Defects Warranty Coverage Non road Compression ignition engines are warranted relative to emission control parts defects for a period of 3 000 hours or five years whichever first occurs subject to provisi...

Page 22: ...if the diagnostic work is performed at an Authorized B S D Service Dealer For emission warranty service contact your nearest Authorized B S D Service Dealer as listed in the Yel low Pages under Engines Gasoline Gasoline Engines Lawn Mowers or similar category 4 Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the B S D Engine Warranty Policy Warran...

Page 23: ...inally use a Briggs Stratton Daihatsu engine 2 PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS STRATTON DAIHATSU PARTS 3 Equipment controls or installations that prevent starting cause unsatisfactory engine performance or shorten engine life Contact equipment manufacturer 4 Leaking carburetors clogged fuel pipes sticking valves contaminated injection pumps and or clogged injectors or other d...

Page 24: ... of incidental or consequential damages so the above limita tion and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Briggs Stratton Daihatsu LLC WARRANTY PERIOD ENGINES WITHIN U S A AND CANADA CONSUMER AND COMMERCIAL USE Vanguard Briggs Stratton Daihatsu Engines 2 year engine 3rd year major parts For pu...