BRIGHT CB460 Series, User Manual

Page 1: ...I WHEEL BALANCER USER MANUAL Pls read this manual before operation ...

Page 2: ... the machine It will directly effect the entire functions and the endurance of the machine Before operate the machine carefully read the following instructions There are the information of the series number model and manufacturing date of the products Series number CB460X Model Manufacturing date ...

Page 3: ...TALLATION 7 HANDOVER NOTE 7 CABLE OF THE MACHINE 7 PNEUMATIC CIRCUIT 8 INSTALLATION SITE 9 MOUNTING THREAD SHAFT 9 DISPLAY CONSOLE 10 SETUP OPERATION 10 MOUNTING TIRE 12 INPUTING TIRE PARAMETER 12 RESIDUAL UNBALANCE DISPLAY 13 BALANCE MODE INTRODUCTION 13 ERROR HINT 14 STANDARD DYNAMIC BALANCE 14 STATIC BALANCE 16 WEIGHT CALIBRATION PROGRAM 16 PIEZOELECTRICITY SENSOR INSTALLATION AND CABLE 17 TROU...

Page 4: ...ies or death WARNING Can cause the dangerous of severe injuries or death or operation unsafe NOTE Can cause the dangerous of slight injuries or damage to the subject and operation unsafe Carefully read the instruction before use the machine Keep the instruction manual in the folder need the operation area for the operator to check at any time Technical document is the component of the machine and ...

Page 5: ...nnect to the machine will be only executes by the qualified personnel and should be in accordance with the current regulation Any electrical connect should be in accordance with power on the nameplate of the machine Voltage drop will not exceed 4 of the rated voltage specified on the nameplate when full load It is 10 when start up User must Install the plug Connect the plug with the corresponding ...

Page 6: ...motor or any part in the electrical equipment Carefully read the manual and know how to correctly and safely use the machine Always refer to the manual Do not remove or abrade any label of the warning and instruction on the danger or replace the label missing or fuzzy You must get the label from your nearest dealer if any label is missing or damaged Check the use and the relative accident defensiv...

Page 7: ... the high quality bearing with the characteristic of low noise and high precision Advanced computer instructive system Automatic brake Sop button used to immediately stop the spin of the tire Side bracket Weight tray The use of the balance mode Standard Dynamic two sides of the tire ALU to balance the alloy rim Static one side General application Self calibration Service Diagnose No Item Technical...

Page 8: ...27 Wheel breadth 1 5 20 28 Max wheel weight 130kg 29 Package size 1300mmX1000m mX1150mm Outer package 30 Weight of the machine 240KG net weight 31 Temperature 0 40 32 Humidity 75 without condensation 33 Noise 70 dB 34 Resistance 20 MΩ 35 Power Approx 300W 36 Weight of the electrical electronic element 10kg Note for the use of the wheel balancer Note for the transportation of the machine A Note Avo...

Page 9: ...of the machine must be appropriate and the operation is correct and periodically maintenance to avoid the damage and accident Note the following issues Do not detach the wheel balancer by yourselves Do not collide the rotation part of the shaft You should wait for 5seconds to restart after power off Do not place too many heavy objects on the wheel balancers If you hear the strange voice and see th...

Page 10: ...ine A Requirement of the circuit Before wiring you must confirm the electrical parameters The power parameter from the user must comply with the electrical parameter of the machine When use the machine the user cannot directly connect the power cable with the circuit and they should specially equip a circuit breaker to avoid the damage to the machine for the abnormal in the circuit Normally we can...

Page 11: ...e reduction valve on the lift to below 0 8MPa The air supply must be equipped with the filtration device and the accuracy of the filtration should be 5μm The medium flow 0 15m3 min and the temperature should be 5 60 The lift is equipped with the quick connect and the customer can insert the rubber hose of Φ8 into the air source connect of the lift and use the fastener to tight it It is OK Environm...

Page 12: ...ore install the thread shaft use the cotton yarn to clean up the link between the main shaft and thread shaft and then use spanner to firmly mount the thread shaft on the main shaft by following the figure When the weight of the tire exceeds 15kg you should use the lift to carry the tire and not by hand to avoid the injury to the person Before operating the wheel balancer you must use the anchor b...

Page 13: ...s not belonging to the functions of the wheel balancer The note to the wiring of the power cable If the machine adopts the power source 3ph 380V 220V etc the machine will not equip the plug before out of the factory and it need the customers to connect the power cable It needs to test after the complete of the power cable If the motor rotates reversely the machine will remind the error of reverse ...

Page 14: ...11 Press to the option select item Enter the self calibration see the following FIG 9 ...

Page 15: ...uitable to the big tire assemble Main shaft flange disk fixed on the main shaft wheel cone quick nut Input the tire parameter you can use the key to realize the unit conversion from inch to mm After unit conversion the unit of the display values of rim Br and D are mm but when you switch off and then on the wheel balancer the unit will be still inch The unit conversion from gram to ounce Normally ...

Page 16: ...ight or not 5 When the balance ends remove the tire Pay attention to handle it with gentle and avoid knocking the main shaft When clipping the weight Use the hammer to clip the weight on the rim without too much force Do not knock the main shaft hardly to avoid damaging the sensor The position to add the weight should be free from the grease and should be dry RESIDUAL UNBALANCE VALUE DISPLAY The m...

Page 17: ...lar to the above standard ALU1 ALU2 ALU3 you can get relative accurate balance effect If the section of the tire similar to the one given be the program you need do some adjustment on the position and weight of the weight General speaking 1 2 times of adjustment can reach relative satisfactory balance effect Error Hint DISPLAY REASON SOLUTION Err OPN protective hood not lower Lower down protective...

Page 18: ...15 outside inside tested and remove the unbalance when the wheel spin Default condition the indication lamps are not lightup select the mode for car or for truck ...

Page 19: ...t summarized from the different sizes of the rim See the introduction of the balance modes FIG 15 Press to enter in cycle and the static mode ALU mode applies the clip of the weight according to the weight clip position in FIG15 You can also select the weight special scale to assist the completion of the weight clip ...

Page 20: ...enter the self calibration ADD 0 to enter the self calibration and input the parameter to select the mode os car or truck Press and hold on for 5 seconds and enter ADD 0 According to the display start for one time without adding the weight to measure Spin the tire until the entire outer indication lamp light up Add 100g of weight at the 12clock position outside and re spin to measure After calibra...

Page 21: ...ount the nut1 and 2 elastic washer plain washer and large flat washer and completely tight them Usually lock nut 1 and then nut 2 We require to flat the elastic washer and then return the nut 1 4 1 2turn Use this way to get the normal pre pressure of the press sensor use torque wrench to lock and the torque is 40NM There are glass glue coat on the surface of the press sensor and the normal install...

Page 22: ...e is problem 5 When start the wheel cannot spin Check the program setup to see if the hood monitor In the program setup set the P to be OFF and without using of the monitor or lower down the machine hood 6 The wheel clip the weight for many times bur cannot balance the tire The machine has not been used for a long time or the machine was bump So the weight self calibration according to the FIG 17 ...

Page 23: ...ay to remove the dust and residual on the machine Prevent the coming of the dust in the process of the operation Keep the clean of the balance shaft nut cone and the flange Use the brush rinsed in the neutral solution to clean these parts Carefully operate the cone and flange to avoid the accident fall and the following damage Its result is the influence on the accuracy of the centering Place the ...

Page 24: ...eassemble the machine and repeat the adjustment Technical safety card for using grease in the wheel balancer Mobilgrease XHP 103 NLGI degree 3 Type of thickener Li complex Colour appearance Dark blue Penetration on the processed item 25 ASTM D 217 mm 10 235 Dropping point C ASTM D 2265 280 Viscosity oil base ASTM D 445 cSt 40 C 100 Change of penetration consistency ASMT D 1831 10 established upon ...

Page 25: ...e functions as the purchased product Any disposal of the product performed in a different way from that described above will be liable to the penalties provided for by the national regulations in force in the country where the product is disposed of Further measures for environmental protection are recommended recycling of the internal and external packaging of the product and proper disposal of u...

Page 26: ...23 ATACHMENT Ⅰ3 phase power board cable diagram brake resistant Power cable Motor cable transfor mer CPU cable ...

Page 27: ...24 ATTACHMENT Ⅱ Single phase power board cable diagram ...

Page 28: ...25 ATTACHMENT Ⅲ Electrical theory diagram Input ...