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Balancer Cube Operator's

 manual

22

GB

4. MACHINE CALIBRATION

To operate the machine properly, it must be calibrated. Calibration allows storing the mechanical and 

electrical parameters specific to each machine so as to provide the best balancing results.

4.1 When to carry out machine calibration

Table T4 lists the cases in which machine calibration should be carried out. Calibration must be carried 

out whenever one or more of the conditions listed are active.

Table T4 - Conditions for machine calibration

Condition

Status

Who must perform it

When the machine is installed at the site of the end 

customer

Compulsory

Technical Support

When the CPU-C1 electronic circuit board is replaced

Compulsory

Technical Support

When a mechanical part linked to the pick-up signals 

(pick-up, pick-up compression springs, suspension unit 

+ shaft) is replaced

Compulsory

Technical Support

When calibration of the pick-up pre-tensioning springs 

has been altered

Compulsory

Technical Support

When the encoder disc is replaced

Compulsory

Technical Support

When you use a flange for motorbikes different from that 

used in the previous calibration for MOTO Wheel Type

Compulsory

Final user and/or

Technical Support

When the machine does not provide optimal balancing 

results

Recommended

Final user and/or

Technical Support

When there are consistent and constant variations in 

temperature and humidity (e.g. in seasonal changes)

Recommended

Final user and/or

Technical Support

The machine requires two independent calibrations:

• Calibration for the CAR/SUV Wheel Type (calibration is the same for both types of wheels);

• Balancing for the MOTO Wheel Type (wheels for motorbikes).

It is not compulsory to run both calibrations. If, for example, a user uses the machine exclusively for mo-

torbike wheel balancing, he must perform calibration only for the MOTO Wheel Type. Similarly, if the user 

uses the machine exclusively to balance auto-vehicle/off-road wheels (CAR/SUV), he must run calibration 

only for the CAR/SUV Wheel Type.

If the user instead uses the machine to balance all Wheel Types, he must run both calibrations. It does not 

matter the order in which the two calibrations are performed.

4.2 Calibration according to the CAR/SUV Wheel Type

The calibration for the CAR and SUV Wheel Types is the same.

To perform machine calibration, you must first provide for the following material:

• a balanced wheel with 

steel rim that has the following dimensions: Diameter 15” Width 6”. The distance 

of the wheel from the machine should be approximately 100 mm. You can also use wheels with 

dimensions similar to those recommended as long as the difference is minor. It is not possible to use 

wheels with rims in aluminium;

• A 50 gram weight (preferably in iron or zinc). 

Summary of Contents for OSPREY BP63

Page 1: ...BP63 OSPREY...

Page 2: ...e commands and enter or modify data The same control panel displays the balancing results and machine messages The functions of the various sections of the control panel are described in table T1 The...

Page 3: ...TD program selection function indicated in the big circle and aa light switch function indicated in the small circle 1 1 Keypad In this manual the keys are numbered for convenience from P1 to P10 as s...

Page 4: ...Menu Key Setting program or Menu P1 MENU Program for sensor calibration F P1 Not used P2 Not used F P2 Select weight material in Fe Zn or Pb P3 Machine calibration F P3 Exit SERVICE mode return to the...

Page 5: ...ttings e g unit of measure in grams or ounces or controls for machine operation such as calibration STAND BYmode After5minutesofinactivity themachineautomaticallyswitchestotheSTAND BYmode to reduce po...

Page 6: ...all electric loads Switch on acoustic signal Wait two seconds Switch on the illuminator Switch on the electroma gnetic clamping brake View error code Err 015 follo wed by the code ofthepressedkey Vie...

Page 7: ...To use the machine you must select or set as follows Program type program for wheels with steel aluminium or special aluminium rims Default program for wheels with steel rims Wheel Type auto vehicle m...

Page 8: ...sor Programs are selected in the NORMAL mode by pressing the buttons P4 or P5 At the first selection of one of these two buttons the currently selected ProgramType will appear on the display if within...

Page 9: ...ion of the balancing weights along the section of the rim in the various Program Types is shown in Figure F3 1 Figure F3 1 Position of the weights in the various Programme Types along the section of t...

Page 10: ...s that the angular position of the weight is at 12 o clock while the symbol H6 indicates that the angular position of the weight is at 6 o clock The machine data acquisition systems are defined as fol...

Page 11: ...shaft of a special flange Since the flange pushes the wheel away from the machine you must also install a special extension for the distance sensor To select the MOTO wheel type press repeatedly P6 un...

Page 12: ...y equipped with wheels that are larger than normal and the tire is relatively large compared to the diameter of the rim i e not low or super low type However selecting this wheel type does not allow t...

Page 13: ...gauge or read the value of the width indicated on the rim The value of the width can be in inches or millimetres according to the selected unit of measure 6 Press P2 tomodifythewidthandpress P4 or P5...

Page 14: ...nce to enter or edit data 6 Extract the distance sensor and place it on the plane chosen for the external weight as shown in Figure F3 5 7 Read the distance value on the graduated scale The distance v...

Page 15: ...r the nominal diameter of the rim Entertheactualdiameterda2measured with the aid of a measuring tape The measurement must be performed on the balancing plane chosen for da2 ALS2 Entertheactualdiameter...

Page 16: ...re F3 4 Manual Acquisition of wheel distance in the ALS1 Program Type Figure F3 5 Manual Acquisition of the internal plane distance in the ALS2 Program Type FigureF3 6 ManualAcquisitionoftheexternalpl...

Page 17: ...e the wheel on the shaft 2 Extract the Distance Diameter sensor and place it on the rim as shown in Figure F3 6 3 Wait to hear the long acquisition beep and then set the Distance Diameter sensor back...

Page 18: ...long acquisition beep and then set the sensor back to the rest position 4 Extract the Distance Diameter sensor and place it on the plane chosen as the external plane See figure F3 9 5 Wait to hear the...

Page 19: ...e user can freely choose both balancing planes The ALS1or ALS2 ProgramTypes use only the Distance Diameter sensor to acquire the balancing planes chosen by the user The Width sensor is not used Use of...

Page 20: ...6 Extract the Distance Diameter sensor and place it on the rim corresponding to the external planechosen to apply the balancing weight See figure F 3 9 7 Keepthesensorintherestpositionuntilyouhearthe...

Page 21: ...indicating that the internal balancing plane has been reached The left display helps the operator in this operation by indicating the direction in which the sensor must be moved See figures F3 13 F3...

Page 22: ...the ALS1 or ALS2 Program Types without automatic acquisition WhenamachineisnotequippedwiththeautomaticacquisitionsystembymeansoftheDistance Diameter sensor or when the sensor itself has been disabled...

Page 23: ...Final user and or Technical Support When there are consistent and constant variations in temperature and humidity e g in seasonal changes Recommended Final user and or Technical Support The machine r...

Page 24: ...l guard 8 Mountthewheelontheshaftandenteritsdimensionsbypressingthekeys P1 P2 P3 to select the dimensions to edit and keys P4 or P5 to edit the value If the dimensions of the wheel were introduced bef...

Page 25: ...be cancelled and the balancing results will use previous cali bration values 4 3 Calibration according to the MOTO Wheel Type Calibration for the MOTO Wheel Type wheels for motorbikes is completely s...

Page 26: ...k position press P3 the machine will display the writing CAL 1 8 Spin by manually rotate the wheel in counter clockwise direction until you hear a beep At the end of the measurement the machine will d...

Page 27: ...auto vehicle calibration mode for the MOTO Wheel Type You can exit the ongoing calibration procedure at any time by pressing F P3 The machine will return to the SERVICE mode displaying the writing SER...

Page 28: ...P4 or P5 and choose the option oPt 1 to continue or the option oPt rEt to return to the operating program Press F P4 to confirm the chosen option Fig F5 1 Access to the Optimisation program Note you...

Page 29: ...F5 5 Run the launch message 5 Remove the wheel from the shaft remove the tire bead rotate it so that the mark is at 180 respect to the valve see figure F5 6 Fig F5 6 Marking the tire at 180 respect to...

Page 30: ...IDDEN WEIGHTS PROGRAME This program divides the external weight W in two weights W1 and W2 smaller than the initial external weight W located in any two positions selected by the operator The two weig...

Page 31: ...on not allowed 3 If there is an imbalance on the external side instead the machine will display the message shown in the figure F6 3 Fig F6 3 Input of the weight W1 position Note You can exit the hidd...

Page 32: ...eel and apply the external balancing weightW2 as indicated on the display Consult table T3 1 1 for the exact application point of the external weight 10 Manually rotate the wheel until external weight...

Page 33: ...unces 0 1 ounces X5 low resolution Grams 5 grams The X5 resolution is set by default at start up Ounces 0 25 ounces To view the imbalance in X1 resolution high resolution press F P1 The machine will d...

Page 34: ...ram is enabled and the width set is less than 4 5 inches the machine will auto matically set the static imbalance display 8 4 Illuminator only in some machine models The illuminator is quite useful be...

Page 35: ...ailable with direct access by means of the buttons See table T18 to consult the full list of settings programs and menus available in the SERVICE mode Note sometestorconfigurationprogramsarenotavailab...

Page 36: ...ensorcalibrationprogramsaremainlyreservedfortechnicalsupportpersonnelbutmayalsoberunbyend users as it does not impair machine operation DiS Distance sensor test Thisprogramchecksthecorrectfunctioningo...

Page 37: ...Service mode 9 8 F P1 Not used This button is not currently used in Service mode 9 9 F P2 Select weight material in Fe Zn or Pb Use this button to select the balancing weight material The options ava...

Page 38: ...is protected by password 9 13 F P6 USB port This button is not currently used in Service mode By pressing this button the writing Usb will appear on the display for one second 9 14 F P9 MENU Test Pro...

Page 39: ...he error persists contact technical support 017 Width sensor not in rest position when the machine is switched on Set the sensor to its rest position the error should disappear If the error persists c...

Page 40: ...ut calibration for the CAR SUV wheel Type 031 LackofcalibrationdatafortheMOTO motorbike Wheel Type Carry out machine calibration for the MOTO Wheel Type 10 2 Acoustic signals The machine emits differe...

Page 41: ...pressing a key to confirm or continue the procedure in progress or the selecting of a value or a menu option b Call the technical support to carryonwiththecalibrationof the Diameter and Width sen sor...

Page 42: ...ard is raised the A Cr message is displayed Lower the guard The wheel balancer provides unsteady unbalance values The machine was jolted during the spin Repeat the wheel spin while making sure that no...

Page 43: ...MATION REGARDING MACHINE DEMOLITION If the machine is to be scrapped remove all electrical electronic plastic and metal parts and dispose of them separately in accordance with current provisions as pr...

Page 44: ...f used batteries only if contained in the product Your help is crucial in reducing the amount of natural resources used for manufacturing electrical and electronic equipment minimise the use of landfi...

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