Brillion SBA209, Operator'S Manual

Page 1: ...308rev9 16 08 MODELS AVAILABLE SBA209 SBA211 SBA213 BRILLION S Soil Builder II is the latest in its line of Soil Builder coulter chilsel tools designed with conservation tillage at its forefront It features larger cutting clouters heavier shanks greater trash clearance the stronger frames to handle today s heavier residue conditions and higher horsepower tractors www brillionfarmeq com ...

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Page 3: ... Anchor Anchor Braces 18 Rockshaft Cylinder 19 Guide Depth Valve 20 Actuator 21 22 Coulters Coulter Cylinders 23 25 Drawbar 26 27 Transport Lock 28 Shanks 29 Model Configurations 30 32 Hydraulics 34 37 Warning Lights 38 40 Options 1P820 Extension Bracket Kit 41 Operation 42 47 Working Speed Turning Tires 43 Transporting 44 Field Operatiion 45 Shank Depth Point Pressure 46 Leveling Coulter Depth 47...

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Page 5: ... manual will familiarize you with safety assembly operation adjustment and maintenance Read this manual and follow the recommendations to help ensure safe and efficient operation The information in this manual is current at time of printing Some parts may change to assure top performance Location reference Right left designations in this manual are determined by facing the direction the machine wi...

Page 6: ...s an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING Indicates an imminently potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed wh...

Page 7: ...s Never travel at a speed which does not allow adequate control of steering and stopping Reduce speed if towed load is not equipped with brakes Avoid sudden stops or turns because the weight of the machine may cause the operator to lose control of the tractor Use a tractor heavier than the machine Use caution when towing behind articulated steering tractors fast or sharp turns may cause the machin...

Page 8: ...the skin must be surgically removed within a few hours or gangrene may result Avoid the hazard by relieving pressure before disconnecting hydraulic lines Note On most tractors this can be done by putting the valves in the float posiion before the engine is stopped Also the machine should be lowered to ground Wear protective gloves safety glasses or goggles when working with hydraulic systems Prote...

Page 9: ... Use a Safety Chain Brillion Kit 1K789 Use a safety chain to help control drawn machinery should it separate from tractor drawbar Use a chain with a strength rating equal to or greater than the gross weight of towed machinery The chain we have included as standard with your Soil Builder II is rated at 20 200 pounds which meets with ASAE S338 2 specifications and will also allow you to pull another...

Page 10: ...TERMINE THE DEPTH AND LOCATION OF BURIED CABLES PIPE LINES AND DRAIN TILES BEFORE OPERATION 8K829 Caution Buried Cables P N 8K829 8J310 1 DO NOT LUBRICATE ADJUST OR REPAIR WHEN MACHINE IS IN MOTION 2 DO NOT TOW OR TRANSPORT FASTER THAN 15 MILES PER HOUR 3 DO NOT RIDE OR ALLOW OTHERS TO RIDE ON THE MACHINE 4 BLOCK UP ALL HYDRAULICALLY OR MECHANICALLY RAISED COMPONENTS TO PREVENT UNINTENDED LOWERING...

Page 11: ...1P761 Page 11 Safety Safety Signs Reflective Red P N 2J430 Reflective Amber P N 2J431 Reflective Red Orange P N 8K597 Both Sides Page 9 308 ...

Page 12: ...ns WARNING DO NOT USE HANDS OR FEET TO DISLODGE ANY OBSTRUCTION HOLDING THE SHANK IN THE TRIPPED POSITION SHANK IS SPRING LOADED AND SERIOUS INJURY COULD RESULT AS SHANK RESETS SHANK IS ALWAYS UNDER LOAD 6K883 Warning shank Under Load P N 6K883 ...

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Page 14: ...1P761 Page 14 ASSEMBLY Assembly Assembly Page 12 308 ...

Page 15: ... 70 95 90 122 3 4 10 170 270 375 125 165 155 210 7 8 9 165 430 610 185 250 225 312 1 8 250 645 910 275 375 360 462 1 1 8 7 355 795 1290 1 1 4 7 500 1120 1820 1 3 8 6 745 1670 2710 1 1 2 6 870 1950 3160 VALUES ARE GIVEN IN FOOT POUNDS USE GRADE B LOCK NUTS WITH GRADE 2 AND GRADE 5 BOLTS ONLY USE GRADE C LOCK NUTS WITH GRADE 8 BOLTS ONLY Fasteners Before operating your Brillion tillage implement che...

Page 16: ... UNDER MACHINE UNLESS IT IS BLOCKED UP SECURELY INSERT AXLE ROCKSHAFT and mount in place with clamp halves Set the frame about 36 high on blocks or other supports rated for 2 000 lbs or higher FRONT FRAME CLAMP HALF 17 3 4 LONG CLAMP HALF 17 3 4 LONG CLAMP HALF 12 LONG AXLE ROCKSHAFT HHCS 3 4 10 X 2 1 4 LOCK NUT 3 4 10 Page 14 308 Assembly Assembly ...

Page 17: ...1P761 Page 17 Assembly Assembly INSTALL TIRE ASSEMBLIES Remove Hex Wheel Bolts from hub and intsall Tire Assembly HEX WHEEL BOLTS 1 2 20 x 1 Gr5 Page 15 308 ...

Page 18: ...AR FRAMES TOGETHER NOTE In the following illustrations do not tighten hardware tight until all adjacent pieces have been assembled to each other FRONT FRAME REAR FRAME HHCS 3 4 10 x 2 1 4 LOCK NUT 3 4 10 Page 16 308 Assembly Assembly ...

Page 19: ...1P761 Page 19 INSTALL FRAME SUPPORTS HHCS 3 4 10 x 2 1 4 LOCK NUT 3 4 10 FRAME SUPPORTS FRAME SUPPORTS Page 17 308 Assembly Assembly ...

Page 20: ...761 Page 20 INSTALL ANCHOR THEN ANCHOR BRACES ANCHOR ANCHOR BRACES U BOLTS 3 4 10 x 6 11 16 x 5 3 4 LOCK NUTS 3 4 10 ANCHOR BRACES ANCHOR HHCS 3 4 10 x 2 1 4 LOCK NUT 3 4 10 Assembly Page 18 308 Assembly ...

Page 21: ...1P761 Page 21 INSTALL ROCKSHAFT CYLINDER CYLINDER 9K733 Assembly Page 19 308rev6 1 08 Assembly PIN SUPPLIED WITH CYLINDER PIN 1 1 4 x 6 1 4 Long ROLL PINS 3 8 x 2 ROCKSHAFT EARS GUIDE 1P777 ...

Page 22: ... 16 18 GUIDE 1P777 INSTALL HYDRAULIC FITTINGS INTO DEPTH VALVE 1P763 and fasten loosely to guide Do not tighten the valve down at this point as its exact position will be determined after the actuator is in place ELBOW O RING 90O ADAPTER O RING PLUG O RING VALVE HHCS 3 8 16 X 2 HHCS 3 8 16 X 2 1 4 LOCK NUT 3 8 16 Assembly Page 20 308rev6 1 08 Assembly ...

Page 23: ...ctuator Clevis Between Rockshaft Cylinder Lugs HHCS 5 16 18 x 3 4 NY LOK NUT 5 16 18 ACTUATOR GUIDE ROD GUIDE HHCS 5 16 18 x 1 1 4 FLAT WASHER 5 16 NY LOK NUT 5 16 18 HHCS 5 8 11 x 6 LOCK NUT 5 8 11 BUSHING 688 ID x 1 0 OD ACTUATOR CLEVIS Assembly Page 21 308 ...

Page 24: ... of the actuator assembly into the rod guide with the plate in front of the guide and the paddle in front of the valve Assembly Page 22 308 Assembly One revolution of Depth Control Rod equals approximately 5 8 3 4 of operating depth ...

Page 25: ...NG ASSEMBLIES TO DISC FRAME U BOLTS 5 8 11 x 3 11 16 x 5 3 16 LOCK NUT 5 8 11 SCRAPER BETWEEN GANGS HHCS 3 4 10 x 6 1 2 LOCK NUT 3 4 10 9 DISC GANG ASSEMBLY DISC FRAME BUSHING 1 75 OD x 1 031 ID x 2 375 LONG PLATE Assembly Page 23 308 ...

Page 26: ...BLED DISC GANGS TO LUGS ON MACHINE FRAME SUPPORT BRACKETS U BOLTS 5 8 11 x 6 11 16 x 5 1 2 LOCK NUT 5 8 11 MACHINE FRAME DISC FRAME Assembly Page 24 308 Assembly HHCS 1 8 x 5 LOCK NUT 1 8 BUSHING IN FRAME LUG BUSHING IN FRAME LUG ...

Page 27: ...1P761 Page 27 Assembly INSTALL DISK GANG OPERATING CYLINDERS 2J674 HYDRAULIC CYLINDERS 2J674 install pins that are supplied with cylinder Assembly Page 25 308 ...

Page 28: ... HHCS 1 4 20 x 3 4 FLANGE LOCK NUT 1 4 20 HHCS 5 8 11 x 2 1 4 FLAT WASHER 5 8 LOCK NUT 5 8 11 HITCH SAFETY CHAIN HHCS 1 1 4 7 x 9 1 2 LOCK NUT 1 1 4 7 JACK HHCS 1 8 x 2 1 2 FLAT WASHER 1 LOCK NUT 1 8 JACK Storage Position MANUAL CANNISTER w HOSE CLAMPS Assembly Page 26 308 Assembly ...

Page 29: ...BAR ASSEMBLY to Frame with Pins and Turnbuckle PIN 1 7 16 dia x 6 3 8 ROLL PINS 1 2 x 2 PIN 1 3 8 dia x 6 3 4 ROLL PINS 5 16 x 2 PIN 1 3 8 dia x 4 3 4 ROLL PINS 5 16 x 2 TURNBUCKLE APPLY BRILLION DECALS both sides Assembly Page 27 308 ...

Page 30: ...1P761 Page 30 INSTALL TRANSPORT LOCK CYLINDER CONTROL SEGMENTS TRANSPORT LOCK Installed TRANSPORT LOCK Stored STROKE CONTROL SEGMENTS Assembly Page 28 308 Assembly ...

Page 31: ... exact placement of Shank Assemblies SHANK ASSEMBLIES ATTACH SHANK ASSEMBLIES TO MACHINE FRAME ATTACH SHOVELS TO SHANK LEGS U BOLTS 3 4 10 x 6 13 16 x 5 3 4 LOCK NUT 3 4 10 HHCS 3 4 10 x 6 1 2 LOCK NUT 3 4 10 PLOW BOLT 1 2 13 x 3 FLANGE LOCK NUT 1 2 13 TWISTED CHISEL Assembly Page 29 308 ...

Page 32: ...1P761 Page 32 MODEL CONFIGURATION SBA209 Assembly Page 30 308rev9 16 08 0 15 30 45 60 15 30 45 60 R R R R R L L L L Assembly NOTE If using 1P820 Extension Bracket Kit install at 30 Shank Locations ...

Page 33: ...1P761 Page 33 Assembly Assembly Page 31 308rev9 16 08 0 15 30 45 60 75 15 30 45 60 75 SBA211 R L R R R R R L L L L NOTE If using 1P820 Extension Bracket Kit install at 30 Shank Locations ...

Page 34: ...1P761 Page 34 Assembly Page 32 308rev9 16 08 0 15 30 45 60 75 90 15 30 45 60 75 90 SBA213 L L L L L L R R R R R R R Assembly NOTE If using 1P820 Extension Bracket Kit install at 60 Shank Locations ...

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Page 36: ...RING ELBOW 90 O O RING ELBOW 90 O O RING TEE BULKHEAD Assembly Assembly Page 34 308 INSTALL HYDRAULIC HOSES Use the drawing and schematic diagrams on the following pages to assemble and attach hoses Fasten hoses to the frame with clamps and cable ties provided Note Apply ample amount of grease to internal threads of welded clamp plates on the frame before assembling hose clamps ...

Page 37: ...ssembly Assembly Page 35 308 4K917 HOSE ASM 3 8 x 46 4K900 HOSE CLAMP ASM 4K900 HOSE CLAMP ASM 1P764 HOSE ASM 3 8 x 220 4K882 HOSE ASM 3 8 x 34 4K885 HOSE ASM 3 8 x 63 4K883 HOSE ASM 3 8 x 53 4K615 HOSE ASM 3 8 x196 5K596 HOSE ASM 3 8 x 174 ...

Page 38: ... ELBOW 90O O RING 4K603 ADAPTER O RING 4K602 PLUG 7J025 1P763 VALVE ELBOW 90O O RING 4K603 ELBOW 90O O RING 4K603 HYDRAULIC CYLINDER 3 1 2 x 16 9K733 4K602 ADAPTER O RING 4K912 MALE TRACTOR TIP HOSE CLAMP HOSE CLAMP Double Base Plate Base Plates Welded to Frame 4K900 CLAMP PAIR 4K901 SAFETY PLATE 4K902 STACKING BOLT 4K903 TOP PLATE 1K204 HHCS 1 4 x 1 1 2 1 HOLE PIN 1 1 4 x 6 1 4 Long ROLL PIN 3 8 ...

Page 39: ...BOSS 2 THEN ORIENT THE FITTING BY TURNING COUNTERCLOCKWISE UP TO 1 TURN 3 TIGHTEN THE LOCK NUT USING 50 60 FOOT POUNDS TORQUE TIGHTENING PROCEDURE FOR 37o JIC SWIVEL FEMALE NUTS 1 CHECK FLARE AND FLARE SEAT FOR DEFECTS 2 LUBRICATE THE CONNECTION 3 INSTALL HOSES WITHOUT TWISTS 4 HAND TIGHTEN UNTIL CONNECTION BOTTOMS 5 USING 2 WRENCHES TO PREVENT TWISTING ROTATE THE SWIVEL NUT 2 WRENCH FLATS 1 3 TUR...

Page 40: ...machine by removing and reinserting existing shank and rear frame hardware INSTALL LAMPS Attach red and amber warning lamps in positions shown on this and the next page with 1 4 20 x 1 1 4 capscrews and flange lock nuts HHCS 1 4 20 x 1 1 4 FLANGE LOCK NUT 1 4 20 HHCS 1 4 20 x 1 1 4 FLANGE LOCK NUT 1 4 20 RED LAMP AMBER LAMP ...

Page 41: ...Connect Wishbone to each lamp per Electrical Schematic Connect Harness and Wishbone Extension to the Light Module and run along the frame Cable tie where neces sary to hold in place Some machine compo nents are not shown here to make the wiring more visible Assembly Assembly ...

Page 42: ...1P761 Page 42 Page 40 308 ELECTRICAL SCHEMATIC AMBER LAMP AMBER LAMP RED LAMP RED LAMP LIGHT MODULE 25 EXTENSION HARNESS WISHBONE HARNESS Assembly Assembly ...

Page 43: ...1P761 Page 43 Page 41 308rev4 3 08 Assembly Assembly Options 1P820 Extension Bracket Kit EXTENSION BRACKET LOCK NUT 5 8 11 U BOLT 5 8 11 x 4 11 16 x 7 1 2 ASSEMBLE TO REAR FRAME TUBE SHANK ASSEMBLY ...

Page 44: ...1P761 Page 44 Operation OPERATION Page 42 308 ...

Page 45: ...which will damage cylinder seals WORKING SPEED For optimum performance operate tractor at 4 to 6 miles per hour Reduce speed when approaching the end of the field TURNING When turning or backing up raise the machine clear of the ground Because of the sideways anchoring effect of the gangs this will relieve stress on the shanks and gangs helping to prevent damage and eliminate llarge soil piles res...

Page 46: ...ve the actuator handle to its lower position This positions the 1 hole plate of the actuator assembly directly in front of the valve and prevents leakage of fluids from the line Also lock the back up transport locking angle into place over the cylinder rod with two lock pins PLACE IN LOWER POSITION when transporting a long distance or when working on machine 1 HOLE PLATE DEPTH ADJUSTER PADDLE ACTU...

Page 47: ...lace the actuator handle in the upper position of the guide Remove the lock pins and locking angle retract the 3 1 2 x 16 cylinder to raise the transport wheels and lower the machine PLACE IN UPPER POSITION for filed operation One turn of the actuator crank will adjust the operating depth approximately 5 8 3 4 ...

Page 48: ... of operation is controlled with the actuator crank mechanism of the actuator The scale located on the frame next to the actuator may be used as a depth guide One turn of the crank will adjust the operating depth approximately 5 8 3 4 SHANK ADJUSTMENT OPERATING DEPTH 31 9 21 2 870 ...

Page 49: ...oulter gangs Do not set the coulters deeper than necessary to cut the surface residue Setting the coulters too deep in firm soil may prevent the shanks from properly penetrating the soil MACHINE LEVELING Page 47 308 3 x 8 CYLINDER with STROKE CONTROL SEGMENTS Adjust turnbuckle to level frame when shanks are she to desired working depth Operation Operation ...

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Page 51: ...1P761 Page 51 MAINTENANCE Page 49 308 Lubrication Maintenance ...

Page 52: ...bricated Repack the wheel bearings and the walking beam pivot bearings each season Coat the cylinder rods with grease to prevent the rods from rusting if the machine will be stored outside or for a prolonged period of time In addition follow the recommended lubrication frequency intervals shown on these pages ...

Page 53: ...lean dirt weeds and any other foreign material from the coulter chisel before storing at the end of the season Repaint areas where paint has worn off Repair or replace any broken or damaged parts Store in a dry protected place Annually Annually Annually ...

Page 54: ...Duty Scrapers C Shank Spring Cushion Protection 7 1 2 Solid Cast Iron Spacer Spools SHANK ASSEMBLY 1 1 4 X 3 Parabolic Shank 15 Shank Spacing Heavy Duty Coil Spring 870 Lbs Point Pressure 10 Trip Height Shanks in 3 Rows 42 Between Rows of Shanks 4 Twisted Shovels one piece Operating Range Depth 8 to 12 Horsepower Requirements 20 25 HP per shank Model Designation Basic model is denoted by SBA Exten...

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Page 56: ... registration at all Landoll manufacturing facilities LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2010 Landoll Corporation All rights reserved including the right to reproduce this material or portions thereof in any form ...