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General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation and LP Cylinder Specifications and Safe Use. . . . . . . . . . . . . . 4–6

Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–11

Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–14

Proper Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–16

Transporting and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–19

Parts List and Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–32

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

TABLE OF CONTENTS

DANGER:

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and 

carefully follow all of the messages.

CAUTION:  Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

Summary of Contents for Pro 8445

Page 1: ...PELIGROSA SI SE HACE CASO OMISO A ESTAS ADVERTENCIAS E INSTRUCCIONES LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES INCLUSO LA MUERTE O LOS DAÑOS MATERIALES ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN SAVE THIS MANUAL FOR FUTURE REFERENCE GUARDE ESTE MANUAL PARA REFERENCIA FUTURA NOTICE TO INSTALLER LEAVE THESE INSTRUCTI...

Page 2: ...MELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any oth...

Page 3: ... 20 32 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation which if not avoided may ...

Page 4: ... pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas pr...

Page 5: ... Installation Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in ...

Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death Note PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 7: ...damaged 4 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made Note The cylinder valve must be turned off before any connection is made or removed...

Page 8: ...prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING H...

Page 9: ...xture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve Back side of connection nut to brass nipple Brass nipple connection into r...

Page 10: ...been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior...

Page 11: ...ge in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control knobs to OFF 3 Place a paper match in the end of the matchlighter Strike the match and place throug...

Page 12: ...to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempts of match lighting there...

Page 13: ...k your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution whe...

Page 14: ... extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions on l...

Page 15: ... degrees F 62 8 C Seafood 140 degrees F 60 C Vegetables 145 degrees F 62 8 C HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry Hotline at 800 535 4555 To protect your grill...

Page 16: ...h hole 8 Wire brush entire outer surface of burner to remove food residue and dirt 9 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 10 Carefully align crossover channels between burners and orient burners CORRECTLY by aligning screw hole in burner to the left as shown 11 Replace M5 nuts and M5 bolts to each burner...

Page 17: ...burner See Burner Assembly Maintenance under Proper Care and Maintenance WARNING COOKING GRILLS Clean with mild soap detergent and water A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces Do not use steel wire bristles to clean the cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner HEAT DISTRIB...

Page 18: ...e Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill 1 Excess grease build up causing grease fires 2 Damaged or faulty regulator Replace with factory authorized parts 3 Cook on a lower temperature setting Burner will not light Fire at control knob Yellow Flames at burner Flame blows out on LOW Burner does not get hot enough Grill is Too Hot BEFORE STORING YOUR G...

Page 19: ...our grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow co...

Page 20: ...ocess of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive cleaners or scrubbe...

Page 21: ...NTENTS before you begin the installation process PARTS BAG CONTAINS M6 X 12mm Bolts Black AA 1 5V Alkaline Battery Screwdriver Hex Nut Wrench Qty M6 Nuts Black 4 M6 X 12mm Hex Bolts Silver 4 Spring Washers Silver 20 Star Washers Black 4 M6 Nuts Black 2 8 Self Tapping Screws Black M6 X 12mm Hex Bolts Silver Spring Washers Silver Star Washers Black 8 Self Tapping Screws Black ...

Page 22: ...ield 1 Grease Cup 1 Tank Holder 1 Left Side Cart Panel 1 Back Panel 1 Door Bracket 1 Right Side Cart Panel 2 Doors 2 Tank Block Bars 1 Cart Base 4 Locking Casters 1 Hose Heat Shield PARTS LIST 1 Grill Body Assembly 1 Left Side Table 1 Side Burner Assembly 1 Side Table Towel Rack 1 Side Burner Towel Rack 1 Left Side Table Front Panel 1 Side Burner Front Panel 1 Electronic Igniter Button 1 Electroni...

Page 23: ... COVERS ACCESSORIES AND OTHER PRODUCTS PLEASE VISIT US ONLINE AT www brinkmann net FOR GRILL WARRANTY REPLACEMENT PARTS PLEASE VISIT US AT www grillpartsonline com Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 27 ...

Page 24: ...n sharp edges Wear protective gloves if necessary Step 1 Attach cart base to side panels Insert four M6 X 12mm bolts black and star washers black through cart base and into legs and tighten securely Be sure the door hinge holes face forward Step 2 Attach back panel to left and right leg of cart assembly using four M6 X 12mm bolts black and star washers black 23 Door Hinge Holes ...

Page 25: ...ts black Step 4 Attach door bracket to left and right leg of cart using four M6 X 12mm bolts black and star washers black Step 5 Attach tank holder onto cart base by using three M6 X 12mm bolts black Note With the help of a friend turn the cart over Try to minimize the stress to the side panels 24 Back Front ...

Page 26: ...ght position Lock the Casters to stabilize the grill before performing Step 7 Step 7 Insert right side door pivot into lower pivot hole on bottom cart shelf then align door with cart frame Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket Repeat for other door Door Pivot Hole Door Pivot Locking Caster Hex Nut Wrenc...

Page 27: ... to hands and fingers Step 8 With the help of a friend place grill body assembly on cart frame Grill body will rest on angled top of vertical supports Align bolt holes located on the inside of the grill body assembly Secure using four M6 X 12mm bolts black with star washers black Alignment ...

Page 28: ...ar Then attach towel rack bar to side burner assembly using two M6 X 12mm hexagonal bolts silver and spring washers silver Attach side burner assembly front panel using one M6 X 12mm bolt black and two M6 nuts and star washers black Step 11 Attach side table to left side of cart frame assembly Insert two M6 X 12mm bolts black into both left legs halfway Place table over bolts and slide toward back...

Page 29: ...from the bottom of the burner assembly bracket This will allow the burner to move freely while performing Step 15 Step 15 Remove two M4 bolts and washers from the side burner valve Insert the side burner valve assembly through the hole in the side burner front panel seat the valve nozzle into the burner venturi Hold in place while you perform Step 16 Warning Never use your grill without leak testi...

Page 30: ...th two M4 X 10mm bolts with washers which come with valve Install the side burner control knob onto valve stem then tighten up the burner assembly bracket screws loosened in Step 14 Step 17 Attach side burner igniter lead wire to the electrode as illustrated Step 18 Place side burner grate over side burner 29 Side Burner Igniter Lead Electrode ...

Page 31: ...pport ribs directly above heat distribution plates Step 21 Place the warming rack on the grooves of the firebox side panels so that it sits above the cooking grills Step 22 Remove igniter cap and insert battery with positive end of battery toward igniter cap Ensure spring is in place inside igniter cap Replace igniter cap and make sure the igniter is working properly Electronic Igniter Button Batt...

Page 32: ...ay 31 Step 23 Insert grease tray into opening on backside of grill Make sure to slide tray onto tracks Step 24 Insert grease cup into the grease tray Make sure to slide cup onto tracks as illustrated Grease Cup ...

Page 33: ...32 ProSeries 8445 Assembled ...

Page 34: ...zas de acero inoxidable garantía de por vida Encendedor electrónico y hornillas 2 años de garantía El resto de las piezas 2 años de garantía Las obligaciones de The Brinkmann Corporation con respecto a esta garantía se limitan a lo siguiente Esta garantía no cubre parrillas que hayan sido alteradas modificado o dañadas debido a uso normal herrumbre maltrato mantenimiento inadecuado y o uso inaprop...

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