Trouble Shooting
7
Symptom
Possible Cause
Suggested Remedy
Motor does not turn on
Switch assembly not connected properly
Insert switch assembly firmly to the connector
Loose battery cable connection
Tighten the nuts on the cable connectors
Solenoid malfunctioning
Tap solenoid to free contact, applying 12 volts to
coil terminal directly. The solenoid will make an
audible clicking when activating.
Defective switch assembly
Replace switch assembly
Defective motor
Check for voltage at armature port with switch
pressed. If voltage is present then replace motor.
Water has entered motor
Drain and dry. Run in short bursts without load
until completely dry.
Motor runs too hot
Long period of operation
Let winch cool down periodically
Motor runs slowly or without normal
power
Battery runs down
Recharge battery by running vehicle engine
Insufficient current or voltage
Clean, tighten or replace the connector
Motor runs but cable drum does not
turn
Clutch (cam ring) not engaged
Push cam ring into IN position. If that does not
work, ask a qualified technician to check and
repair
Motor runs in one direction only
Defective or stuck solenoid
Tap solenoid to free contacts. Repair or replace
solenoid.
Defective switch assembly
Replace switch assembly
Britpart
Border Holdings (UK) Ltd
The Grove
Craven Arms
Shropshire
SY7 8DA
United Kingdom
