Broaster 2000, Installation And Operation Manual

Page 1: ...Beloit WI 53511 3991 608 365 0193 www broaster com Design Certified by AGA CGA and NSF Printed in USA Copyright 1997 The Broaster Company An American Tradition Since 1954 Be sure ALL installers read understand and have access to this manual at all times Effective S2KA790010 13799 5 97 Rev 3 06 ...

Page 2: ......

Page 3: ...ury or death Be sure ALL operators read understand and have access to this manual at all times WARNING Rags or papers containing cooking oil can catch fire if exposed to heat Laundering will not remove the oil Dis pose of all oil soiled papers and rags in a trash container that is in a ventilated area away from all cooking equipment or other heat sources such as direct sunlight Manual 13799 5 97 R...

Page 4: ......

Page 5: ...NS 3 4 Connecting 3 4 ELECTRICAL SPECIFICATIONS 3 4 Connecting 3 4 Wiring Diagram 3 5 INSTALLING REMOVABLE PARTS 3 6 Grease Baffles 3 6 Drip Pan 3 6 Drip Tray 3 7 Door Panel 3 7 Stack Guards 3 8 Meat Rack 3 8 4 OPERATOR S INSTRUCTIONS 4 1 PRE HEATING 4 1 BROILING 4 1 BROILING TIMES 4 2 Filet Steaks 4 2 Strip Steaks 4 2 Ribeye Steaks 4 2 Baby Back Ribs 4 2 Boneless Chicken Breasts 4 2 8 Piece Cut C...

Page 6: ...13799 5 97 5 CLEANING AND MAINTENANCE 5 1 SHUTDOWN 5 1 PARTS REMOVAL 5 1 Door Panel 5 1 Drip Tray 5 2 Drip Pan 5 2 Grease Baffles 5 3 Meat Rack 5 3 CLEANING 5 4 PREVENTIVE MAINTENANCE 5 5 6 TROUBLESHOOTING 6 1 ...

Page 7: ...any distributor The Company does not send service representatives to furnish warranty service Your authorized Company distributor should be contacted for warranty service This warranty covers parts only and does not cover labor charges transportation charges or other expenses in the connection with warranty service which are the obligation of the owner unless otherwise specified in the original sa...

Page 8: ......

Page 9: ... give away your unit you must make sure all warning signs are intact and legible and the oper ators manual is included with the unit Be sure main electric power supply is disconnected before cleaning and ser vicing Be sure main gas supply is OFF before cleaning or servicing If you need replacement warning signs or manuals contact an authorized Broaster Company representative or The Broaster Compan...

Page 10: ......

Page 11: ...lear of all com bustible materials Consult your local Broaster Company representative for gas conversions and installations exceeding 2000 feet above sea level LOCATION For convenience and speed location of the unit should be given careful consideration If possible locate the unit so the flow of cooked product is in a straight line from stor age in and out of the unit and to the cus tomer Unit mus...

Page 12: ...ard No 96 be fol lowed for the design installation and use of exhaust system components This includes hoods grease removal devices exhaust ducts dampers air moving devices auxiliary equipment and fire extinguishing equipment for the exhaust system and the cooking equipment used therewith in commer cial industrial institutional and similar cooking applications 3 Hood Size The overhead canopy type h...

Page 13: ...Hood Dimensions In Inches Manual 13799 5 97 3 3 ...

Page 14: ...rounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle DO NOT cut or remove grounding prong from this plug When installed the unit must be electri cally grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Canada When installed the unit must be electrica...

Page 15: ...Wiring Diagram Located on inside right hand side panel Manual 13799 5 97 3 5 ...

Page 16: ... Install rear of drip pan 2 then lift up on the front and install swinging handle onto front tab 2 Fill drip pan to overflow level with cook ing oil DO NOT use water Water evaporates too quickly Oil in the pan creates an air tight seal An air tight seal prevents food product flame up smoke and extended cook times 3 Install condensate pan support 2a toward front of drip pan 2 4 Install half size pa...

Page 17: ...t panel engages clips 5 at the bottom of pan 3 Rotate retaining clips 3 forward to secure pan Door Panel 1 Pull drawer out approximately 4 inches 2 Install door at an angle Install one lower pin 6 into slide 7 and tilt door until other pin is installed 3 Install door hangers 8 onto drawer pins 9 Manual 13799 5 97 3 7 ...

Page 18: ...ards 1 Install stack guards 10 into two large slots 11 on top of unit Guards sit on top of three rods inside of stack Meat Rack 1 Open broiling drawer 2 Simply slide rack 12 onto rails 13 Manual 13799 5 97 3 8 ...

Page 19: ...ER ON switch to HIGH Open broiler drawer to be sure all four burners ignite If not turn POWER ON switch OFF Wait five minutes before attempting to re light burners 3 Turn timer to 15 minutes When alarm sounds turn timer to OFF and POWER ON switch to LOW Note Do not leave unit on HIGH during idle periods BROILING See BROILING TIMES 1 Open drawer 2 With tongs or hot mitt load food on broiling rack L...

Page 20: ... Lightly season both sides of steak with Broaster Foods Prep Seasoning or Bar becue Seasoning and allow to set up a minimum of 1 minute Broil on HIGH See following cook times for steaks cooked to an internal temperature of 160 F 1 2 inch thick 8 oz approx 4 to 5 min utes 1 inch thick 16 oz approx 7 to 8 min utes Pork Chops Lightly season both sides of chop with Broaster Food Prep Seasoning and all...

Page 21: ...l with approximately 1 of water Preheat pan for 5 minutes or until water is steaming Lightly season both sides of thawed block of fish Lightly brush false bottom with cooking oil Place fish on false bottom 3 4 thick Broil time approximately 5 minutes on HIGH 1 thick Broil time approximately 6 minutes on HIGH Manual 13799 5 97 4 3 Replace 1 98 Product continues to cook after removing from broiler A...

Page 22: ......

Page 23: ...connect main power supply and shut main gas supply OFF before cleaning Never clean porcelain finishes while hot WARNING Wait for the unit and oil in drip pan to completely cool before cleaning Hot surfaces or oil could cause serious burns DO NOT handle or clean any surface or component when they are hot Door Panel Clean once daily Use oven cleaner on hard to clean surfaces 1 Pull drawer out approx...

Page 24: ...front of drip pan 7 and swing handle outward While support ing condensate pan half pan lower drip pan to allow as much oil as possi ble to drain into condensate pan 2 Remove condensate pan half pan from condensate pan support 8 3 Push drip pan toward the rear of the unit until drip pan and condensate pan support can be removed from under the unit 4 Remove condensate pan support from drip pan 5 2 M...

Page 25: ...meat rack with water or cleaners 1 Turn POWER ON switch to HIGH 2 Turn timer to 20 minutes 3 When alarm sounds turn timer OFF open drawer and brush ashes off with a wire brush WARNING Wait for the unit to com pletely cool before removing meat rack Hot surfaces could cause serious burns DO NOT handle or clean any sur face or component when they are hot 4 Open broiling drawer 5 Remove meat rack 10 5...

Page 26: ...parts for frequency of cleaning 1 Remove all removable parts See PARTS REMOVAL 1 Fully open broiling drawer 2 Using brush 11 reach inside drawer opening and brush chamber front CAUTION DO NOT remove burners for cleaning DO NOT brush burner surfaces Burner damage may occur 3 Using brush 12 reach inside drawer opening and clean top sides and back of combustion chamber 4 With a flashlight visually in...

Page 27: ...o overflow level with cooking oil before turning unit to HIGH or LOW Turn main gas valve OFF at the end of each day DO NOT lubricate bearings for broiling drawer Be sure to follow manufacturers clean ing lubrication and maintenance instructions for the ventilation system used to vent your broiler 5 5 Manual 13799 5 97 ...

Page 28: ...rush 11 reach inside drawer opening and brush chamber front CAUTION DO NOT remove burners for cleaning DO NOT brush burner surfaces Burner damage may occur 3 Using brush 12 reach inside drawer opening and clean top sides and back of combustion chamber 4 With a flashlight visually inspect thor oughness of cleaning through drawer opening and bottom chamber opening ...

Page 29: ...p pan must be filled to overflow level with cooking oil before turning unit to HIGH or LOW Turn main gas valve OFF at the end of each day DO NOT lubricate bearings for broiling drawer Be sure to follow manufacturers clean ing lubrication and maintenance instructions for the ventilation system used to vent your broiler ...

Page 30: ......

Page 31: ...itch OFF Contact service person 4 Turn selector switch OFF Contact service person Burner s remain in LOW mode when selector switch is on HIGH 1 Faulty solenoid 2 Faulty burner relay 1 Turn selector switch OFF Contact service person 2 Turn selector switch OFF Contact service person One or more electrodes will not spark 1 Ignitor board in lock out mode 2 Ignitor board faulty 3 Electrode s faulty 1 T...

Page 32: ......

Page 33: ......