Brobo BDF32-1, Product And Maintenance Manual

Page 1: ...etal PRODUCT AND MAINTENANCE MANUAL BDF32 1 BDF45 1 GEARED HEAD DRILL YOUR BROBO DISTRIBUTOR IS cutting Saws Linishers MANUFACTURED IN CHINA BROBO GROUP AUST PTY LTD A C N 098 264 316 A B N 42 098 264 316 8 Fowler Rd Dandenong 3175 Victoria AUSTRALIA 61 3 9794 8751 Fax 61 3 9794 8792 info brobo com au W www brobo com au Quality Endorsed Company ISO 9001 Lic 10292 SAI GLOBAL Quality System ...

Page 2: ...DRAWING 3 2 TECHNICAL SPECIFICATION 4 3 MAIN APPLICATIONS AND FEATURES 5 4 TRANSMISSION SYSTEM 5 6 5 ELECTRICAL SYSTEM 7 8 6 LUBRICATION 9 7 LIFTING INSTALLATION 10 11 8 MAIN FUNCTIONS OPERATION OF THE MACHINE 12 13 9 ASSEMBLY DRAWINGS SPARE PARTS LIST 14 25 BROBO GROUP WARRANTY 26 ...

Page 3: ...e indent is created Steadily increase the feed rate of drilling by applying a constant yet steady force on the feed handle until the desired hole depth is reached 6 Reverse the direction of the drill fed until it comes to rest in its start position turn the drill machine off Operation Recommendations To reduce the amount of frictional contact between the drill bit workpiece a light coating of oil ...

Page 4: ...a hair net Always disconnect the power supply to the machine before carrying out any maintenance work or adjustments This includes cases of abnormal operations of the machine Any maintenance work performed on the hydraulic pneumatic or coolant systems must be carried out only after the pressure in the system has been released The operator MUST NOT conduct any risky operations or those not required...

Page 5: ...re those specified by the EEC Committee that governs the safety of machinery health safety at work personal protection safeguarding of the work environment In addition the drill also complies with the Australian Standards regarding the safeguarding general requirements for electrical equipment Reference Standards MACHINE SAFETY EEC Directive No 98 37 CE Machines Directive EEC Directive No 91 368 9...

Page 6: ...1 Outline Drawing Figure 1 BDF 32 1 ...

Page 7: ... distance between the spindle nose and the base surface 1125mm 2 7 Maximum travel of the supporting block of working table 600mm 2 8 Maximum travel of spindle box 250 mm 2 9 Dimensions of working table 380 mm 300mm 2 10 Steps of spindle 6 2 11 Speed of spindle r min 50Hz 80 145 260 375 710 1250 60Hz 95 175 310 450 850 1500 2 12 Dimensions of the base surface 417 mm 416mm 2 15 Motor Power KW 1 5 1 ...

Page 8: ...th of drilling is ensured by a scale fixed on the sleeve and a setting nut Tools arbors are easily changed using the tool retracting dial 4 Transmission System As show in Figure 2 The spindle has 6 different speeds which is driven by a motor shaft I through gears 6 7 to shaft II and gear 2 to gear 3 4 5 to shaft III then gear 1 to gear 8 to spindle Spindle feeding downward is performed by gear 9 d...

Page 9: ...Figure 2 Drawing of Transmission System ...

Page 10: ...5 Electrical system Figure 3 layout POWER SUPPLY AUSTRALIA 50 Hz 415 VAC 3 Ø USA 60 Hz 220 460 VAC 3 Ø ...

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Page 12: ...tion oil No 30 to the headstock every 6 months the lubrication oil should be added once a week ball valves reference figure 5 for the location of lubrication Figure 5 Diagram of Lubrication ONCE A WEEK ONCE EVERY 6 MONTHS BDF 32 1 ...

Page 13: ...ting point shown in figure 6 When installing the machine bury the foot screw in a cement foundation according to the position of base holes after the cement has condensed completely place the machine on the cement foundation and secure to footing screws Figure 6 Location of Lifting ...

Page 14: ...Figure 7 Installation of Foundation ...

Page 15: ...g table 3 Speed change handle 11 Lock handle of headstock 4 Micro feed handle 12 Tool retracting handle 13 Up and down handle of supporting block 5 Control panel of electric 14 Lock handle of supporting block 6 Block of Scale orientation 15 Working table 7 Up and down handle of Headstock 16 Lock nut 8 Lock handle of spindle 17 Supporting table BDF 32 1 ...

Page 16: ...rds you 1 will drive the spindle downward Loosening the handle 8 the spindle automatically is returned under the spring force ARBOR TOOL RELEASE Turning the dial 12 to the position and pushing the handle 1 upward will allow the arbour tool to be removed Turning the dial to the position will allow the arbour tool to be installed again DEPTH DRILLING Turning nut 9 to adjust block 6 allows adjustment...

Page 17: ...9 Assembly Drawings Spare Parts List ...

Page 18: ......

Page 19: ...004 Z5040 01 002 GB5782 86 GB93 87 GB95 85 Z5040 01 010 YLT1 GB823 85 Z5040 01 010A GB823 85 Base Cap Screw M5 10 Bearing 51124 Turning ring B Screw M8 30 Immobility ring A Bearing 51124 Turning ring A Immobility ring B Screw M8 20 Eye screw Hose connector Rack Rack Vertical column Blot M16 60 Spring washer 16 Washer 16 Electricity plate Electricity base Screw M5 8 Cover Screw M6 10 1 2 8 1 1 1 1 ...

Page 20: ...ng handle base 1 43 Z5040 02 007 Locking handle base 1 44 Z5040 02 009 Lever 1 45 GB T85 85 Washer 10 2 46 GB T894 1 94 Retain ring external 10 2 47 ZX32G 02 031 Toraise and lower body 1 48 GB T5782 86 Bolt M16 60 2 49 GB T79 85 Round head fasten screw 2 50 Z5040 02 012 Locking shaft 2 51 Z5040 02 013 Washer 16 2 52 GB6172 86 Thin nut M16 2 53 G GB T77 85 Nut M16 2 54 B923 88 Screw M10 8 1 55 ZX32...

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Page 22: ...3 JB T7271 6 94 Lock bolt with knob 1 74 ZX32G 04 004 Knob 3 75 ZX32G 04 005 Knob rod 3 76 GB T1096 Spring base 1 77 ZX32G 04 001 Spring 1 78 GB T68 85 Key 8 22 1 79 ZX32G 04 003 Gear shaft 1 80 GB T70 85 Screw M5 8 1 81 ZX32G 04 002 Worm 1 82 GB T6182 86 Screw M8 20 2 83 GB T1160 2 89 Feed cover 1 84 GB T93 87 Lock nut M16 2 85 GB T5782 86 Fluid lever indicatorM27 1 5 1 86 GB T818 85 Spring washe...

Page 23: ...asher 10 4 103 GB T93 85 Spring washer 10 4 104 GB T5782 86 Bolt M10 30 4 105 ZX32G 02 015 Cap 2 106 GB T70 85 Screw M8 55 6 107 Z5040 03 002 Shaft 1 108 GB4141 27 84 Handle 1 109 Z5040 03 006 Nameplate 1 110 GB T77 85 Screw M10 8 1 111 ZX32G 02 046 Head handle 1 112 JB T7270 4 94 Handle M10 50 1 113 GB T70 85 Screw M6 20 4 114 ZX32G 02 032 Head raise bracket 1 115 ZX32G 02 036 Shaft 1 116 ZX32G 0...

Page 24: ...ring external 18 1 135 GB T276 94 Bearing 6202 3 136 GB T893 2 Retainer ring internal 35 1 137 GB T893 2 Retainer ring internal 35 1 138 GB T276 94 Bearing 6202 1 139 ZX32G 02 016 Gear 1 140 GB T1096 Key 6 12 1 141 ZX32G 02 014 1 Gear 1 142 GB T308 84 Steel ball 8 1 143 GB T2089 84 Spring 1 144 GB T73 85 Screw M5 8 1 145 ZX32G 02 003 Shaft 1 146 GB T1096 Key 6 75 1 147 GB T1096 Key 5 50 1 148 ZX32...

Page 25: ...2G 02 040 Spring base 1 166 GB T70 85 Screw M5 10 1 167 ZX32G 02 039 Lock handle 3 168 GB T77 85 Screw M10 20 1 169 GB T79 85 Screw M10 25 1 170 ZX32G 02 038 1 Fixed tight collar A 1 171 ZX32G 02 038 2 Fixed tight collar B 1 172 GB T70 85 Screw M5 10 1 173 GB T70 1 2000 Screw M5 15 2 174 GB T93 87 Spring washer 5 2 175 ZX32G 02 025 Fork 2 176 GB T897 86 Spring pin 4 12 2 177 ZX32G 02 030 Lever 1 1...

Page 26: ...2 Z5040 02 009 Lever 1 193 GB T79 85 Round head fasten screw 2 194 Z5040 02 013 Washer 16 2 195 GB6172 86 Thin nut M16 2 196 GB923 88 Nut M16 2 197 GB1235 76 O ring 14 3 1 1 198 Z5040 03 003 Dismounting base 1 199 GB2089 80 Spring 12 1 200 Z5040 03 001 Dismounting shaft 1 201 Z5040 03 004 Arbor bolt cover 1 202 GB70 85 Screw M6 12 3 203 GB71 85 Screw M6 12 1 204 GB79 85 Screw M5 8 1 205 GB T9877 1...

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Page 28: ...40G 03 002 Anti dust ring 1 8 GB T297 94 Bearing 30208 P6 1 9 ZX40G 03 005 Rack sleeve 1 10 ZX32G 03 004 Rubber flange 1 11 GB T297 94 Bearing 30206 P6 1 12 GB T879 86 Spring pin φ3 18 1 13 ZX32G 03 010 Handle 1 14 ZX32G 03 009 Support 1 15 GB T6172 86 Thin nut M16 1 16 ZX32G 03 006 Graduate rod 1 17 GB T818 85 Screw M4 6 1 18 ZX32G 03 008 Indicating plate 1 19 ZX32G 03 007 Set position block 1 ...

Page 29: ...s arisen due to normal wear and tear on the goods 1 5 The Supplier is under no obligation under this warranty where the Customer has failed to observe the terms of payment for the goods or any other obligation imposed by the terms and conditions of this warranty 1 6 In the event that the Supplier is supplying goods which have been manufactured by third parties the Customer shall be entitled to the...