Brose F67261, Original Operating Instructions

Page 1: ...Brose Battery 630 Charger F74738 G01767 F67261 ORIGINAL OPERATING INSTRUCTIONS ...

Page 2: ...XXXXXXXXXX CAUTION ATTENTION Risk of fire and electric shock Indoor use only Other types of batteries may burst causing personal injury and damage See instruction manual for use VORSICHT Date Code XXXX RoHS T4 0A Brand und Stromschlaggefahr Nur für den Innenbereich Andere Batterietypen können platzen und Verletzungen und Schäden verursachen Bitte lesen Sie vor der Benutzung die Bedienungsanleitung...

Page 3: ...ock or vibration If the battery becomes ruptured do not allow the battery to contact water Only use the approved charger to charge this battery Do not store in direct sunlight or in places such as inside cars where the heat can become excessive Keep away from heat and open flames This battery need be stored in a cool dry well ventilated place Do not expose the battery to excessive physical shock o...

Page 4: ...EN 4 Brose Battery 630 Charger 5 1 2 3 3 C Charger start up 7 4 17 16 D Charging the battery ...

Page 5: ...5 EN Brose Battery 630 Charger 14 13 4 1 2 E Charging battery on the e bike 9 9 7 7 1 2 F Removing the battery ...

Page 6: ...EN 6 Brose Battery 630 Charger 9 7 9 17 18 19 7 1 3 4 2 7 KLICK G Inserting the battery 20 H Vibration absorbers ...

Page 7: ...notices 13 9 Warning notices on the product 14 10 Safety notices for the battery 630 14 11 Safety notices for the charger 16 Commissioning 19 12 Charging the battery 20 13 Displays and controls 22 14 Assembly 24 15 Switching on off 26 16 Troubleshooting battery 26 17 Troubleshooting charger 27 Storage transport and dispatch 28 18 Service life 28 19 Storage 28 20 Transport 29 21 Dispatch 29 Mainten...

Page 8: ...cturer You absolutely must read and observe the following The operating instructions of the e bike manufacturer The user manuals of supplementary components of the Brose Drive System The user manuals for additional and special equipment 2 Reading and storing the user manual Read the user manual especially the safety advice in the following chapters carefully before using components of the Brose Dr...

Page 9: ...tem The charger may only be used to charge the battery belonging to the Brose Drive System Any other use is regarded as improper 4 Foreseeable misuse Foreseeable misuse especially tuning will void the CE marking of your e bike EPAC up to 25km h with all legal consequences Tuning consists of all non approved modifications to the Brose Drive System or e bike that manipulate performance Accidents tha...

Page 10: ...hen using the e bike Unforeseeable residual risks associated with the use of the e bike described here include Risk of injury Unforeseeable driving maneuvers and or misbehavior of other road users Surprising or sudden changes in the road surface conditions such as freezing wetness or black ice Incalculable material defects or signs of wear that may cause components of the e bike to break or impair...

Page 11: ...manual Illustration overview A Charger overview B Battery overview C Charger start up D Charging the battery E Charging the battery on the e bike F Removing the battery G Inserting the battery H Vibration absorbers Handling sequence The numbering 1 2 3 etc in the illustrations indicates the sequence in which the steps must be performed Illustrated components 1 Charger G01767 2 Charger F67261 3 Dev...

Page 12: ... the European Economic Area The device corresponds with the California Code of Regulations Title 20 Standard SIQ Approval mark of SIQ Labeling of rechargeable and other batteries that must not be disposed of with household or residual waste Dispose of the labeled rechargeable and other batteries at suitable collection points Electrical appliances with this labeling must not be disposed of with hou...

Page 13: ...Action related warnings warn of residual dangers and precede the respective step 8 2 Presentation and structure of safety and warning notices SIGNAL WORD Type and source of the danger Explanation of the type and source of the danger Measures for preventing the danger 8 3 Danger classification of safety and warning notices The safety and warning notices are classified with regard to their level of ...

Page 14: ... The battery may heat up during charging and operation Keep flammable materials away from the battery Charge the battery in a dry and fireproof place only Do not leave the battery and charger unattended during charging Do not short circuit the battery Keep metal objects such as coins paper clips screws etc away from the battery When storing the battery make sure not to store it together with metal...

Page 15: ...ance from the battery Do not attempt to extinguish a burning battery with water WARNING Risk of chemical burns Improper handling of the battery may result in chemical burns and or injury to you and others Protect the battery from impacts mechanical effects and other stresses Have the battery checked by an authorized Brose dealer after falls or hard impacts to make sure that there is no invisible d...

Page 16: ...y Only connect the charger to a mains connection whose mains voltage matches the specification on the type plate of the charger Use the charger only in dry well ven tilated indoor areas The charger is not suitable for use outdoors or in damp areas Keep the charger away from water and other liquids When disconnecting the mains or charging plug always grasp the plug do not pull on the mains or charg...

Page 17: ...erials away from the charger Never cover the charger or place other objects on it while you are using it Charge the battery in a dry and fireproof place only Do not leave the battery and charger unattended during charging Unplug the mains plug of charger from the socket after use WARNING Risks for children and persons with reduced physical sensory or mental capabilities The charger may be used by ...

Page 18: ...ger from the mains power supply during a thun derstorm Do not turn the pedals or move the bike while the charger is connected As a result the mains cable can become caught in the pedals and damaged Do not ride the bike wheels over the mains cable or plug Make sure that the mains cable of the charger is laid in such a way that it does not create a tripping hazard or for example that small children ...

Page 19: ... the current charge level for about 5 seconds see chap 13 2 on page 22 INFORMATION Depending on the design of your e bike the Status key and charge level indicator may not be visible Switching on and displaying the charge level is only possible via an control unit Information can be found in the bike manufacturer s manual Chargers marked with 230 V can also be operated at 220 V Always switch off t...

Page 20: ...d at ambient temperatures between 10 C and 30 C The battery can be charged sepa rately or on the e bike at any time without shortening its life WARNING Risk of electric shock If you handle the charger improperly there is a risk of fire or electric shock Check the charger cable and plug for damage before each use If you discover any damage do not use the charger under any circum stances Only use th...

Page 21: ... and then from the battery The charger switches off automati cally when disconnected from the battery 7 Close charging socket cover 14 on your e bike INFORMATION Always close the charging socket cover to prevent water or dirt from entering The water or dirt entering the charging socket can lead to malfunctions 12 2 Charging the removed battery fig C page 4 fig D page 4 1 Connect the device plug 5 ...

Page 22: ...ending on the design of your e bike the Charge level key 11 and the charge level indicator 12 may not be visible Information can be found in the e bike manufacturer s instructions 13 2 Charge level indicator fig B page 3 Riding Four green LEDs on the charge level indicator 12 show the battery charge level If you press the Charge level key 11 on the battery the battery charge level is displayed for...

Page 23: ...the battery s charge level indicator 12 light up A flashing LED shows that the next 25 is charging When the battery is fully charged all four LEDs light up constantly for about 5 seconds Then the charge level indicator extinguishes LED charge level indicator charging 76 100 51 75 26 50 11 25 0 10 ...

Page 24: ...NOTE Risk of damage Improper handling can lead to damage Be careful not to damage the fixing on the bottom of the battery Only place the battery down on a clean surface In particular avoid soiling the charging socket 16 and the contacts of the battery e g with sand or soil INFORMATION Due to different assembly options the battery may be inserted and removed in different ways For detailed informati...

Page 25: ... Due to different assembly variants you might have to pull the battery slightly 2 Now remove the battery from the frame with both hands 14 3 Inserting the battery fig G page 6 NOTE Risk of damage If the battery is not correctly locked the lock can open and the battery can fall out of the holder The lock bolt is only properly engaged and the battery secured when the key can be removed 1 Insert the ...

Page 26: ...g time on the control panel the battery is automatically switched off to save energy The battery is protected against deep discharge overcharge overheating and short circuit In case of danger the battery is automatically switched off by a protective circuit 16 Troubleshooting battery If one or two LEDs flash simultaneously the battery is defective Switch off the system and contact an authorized Br...

Page 27: ...e is outside the specified range the charging process stops If the battery temperature or the battery voltage is within the specified working range again the charger automatically continues charging The LED on the charger flashes red when an error occurs 1 Disconnect the charger from the mains supply and allow it to cool down in a cool place 2 Restart the charging process To do so the charger must...

Page 28: ...in a dry well ventilated place at room tempe rature and protect it from moisture and water In unfavorable weather conditions we recommend for example that you remove the battery from the e bike and store it indoors until the next use Store batteries and rechargeable batteries in rooms with smoke detectors For example do not leave the battery in the car in summer and store it out of direct sunlight...

Page 29: ...battery will be transported INFORMATION Undamaged batteries can be transported on the road by the private user without further requirements 21 Dispatch Batteries are subject to the requirements of the hazardous goods law A battery is considered as hazardous cargo and may only be packed and shipped by trained persons Please contact your authorized Brose dealer in this regard Never ship the battery ...

Page 30: ...the Service area at www brose ebike com 23 Cleaning WARNUNG Risk of electric shock and short circuits Injury due to electric current during cleaning and care work Switch off the Brose Drive System Unplug the charger plug from the socket Cover the power supply contacts Do not use any water or other cleaning fluids Do not immerse the charger and battery in water Do not use a high pressure cleaner or...

Page 31: ...vidual components Do not use aggressive cleaning and care agents especially penetrating oils and brake cleaners Do not use sharp edged or metallic cleaning objects Keep all components of your e bike clean Avoid soiling the charger connections and the contacts Wet contacts can lead to corrosion Clean the components with a dry lint free cloth ...

Page 32: ...84 mm with holder 387 84 72 mm without holder Protection class certificates IPX5 UN 38 3 IEC 62133 EN 15194 ISO 13849 25 Brose Charger G01767 F67261 Brose charger Max operating height 2 000 m Operating temperature 0 C to 40 C G01767 Size weight 179 80 37 mm 760 g Storage temperature 20 C to 60 C F67261 Size weight 180 86 50 mm 630 g Electrical data see imprint on the charger Protection class certi...

Page 33: ...r The symbol indicates that both non rechargeable and rechargeable batteries may not be disposed of with household waste Non rechargeable and rechargeable batteries containing mercury Hg cadmium Cd or lead Pb are marked with the respective chemical symbol below the disposal symbol Consumers are legally obliged to non rechargeable and rechargeable batteries to the retailer or a collection point reg...

Page 34: ...argeable batteries instead of disposable batteries Always ensure proper disposal to counteract littering in public spaces If applicable use existing options to reuse used batteries instead of disposing of them e g by having the battery serviced According to the European Directive 2012 19 EU electrical appliances that are no longer fit for use must be recycled in an environmentally sound manner Old...

Page 35: ...Copyright The contents of this manual are protected by copyright Their use is allowed within the scope of the use of the appliance Any further use is not allowed without the manufacturer s written authorization Service All rights reserved The contents of this document were prepared with the utmost care However Brose accepts no liability for the accuracy completeness and currentness of the content ...

Page 36: ...Brose Antriebstechnik GmbH und Co Kommanditgesellschaft Berlin Sickingenstr 29 38 10553 Berlin Germany Phone 49 30 343498 100 service ebike brose com www brose ebike com V 2 2 01 2021 en uk ...