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Confidential

1.

INTRODUCTION

Troubleshooting is the countermeasure procedures that the service personnel should follow if
an error or malfunction occurs with the printer. It is impossible to anticipate all of the possible
troubles which may occur in future and determine the troubleshooting procedures, so this
chapter covers some sample troubles. However, those samples will help the service
personnel pinpoint and repair other defective elements.

1.1 Precautions

Be sure to observe and follow all the precautions to prevent any secondary problems from
happening during troubleshooting.

(1) Always turn off the power and unplug the power cable before removing any covers or

PCBs, adjusting the printer and so on. If you need to take voltage measurements with the
power switched on, take the greatest of care not to receive an electric shock.

(2) When connecting or disconnecting cable connectors, make sure that you hold the

connector body and not the cables.

(3) Static electricity charged in your body may damage electronic parts.

Before handling the PCBs, touch a metal portion of the printer to discharge static
electricity charged in your body. When transporting PCBs, be sure to wrap them in
conductive sheets.
When replacing the PCBs, put on a grounding wrist band and perform the job on a
conductive mat. Also take care not to touch the conductor sections on the flat cables.

(4) Follow the warning by all means.

(5) Verify again that the repaired portion works properly.

WARNING

The fuser unit becomes extremely hot during operation. Wait until it has cooled down
sufficiently before replacing consumable items. DO NOT remove or damage the
caution label located on or around the fuser.

WARNING

DO NOT

use flammable substances, any type of spray or any organic solvent/liquids

contains alcohol or ammonia to clean the inside or outside of the printer. Doing this
may cause a fire or electrical shock.

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Summary of Contents for HL-4140CN

Page 1: ...RN078 84E301 4 Brother Color Laser Printer SERVICE MANUAL MODEL HL 4140CN 4150CDN 4570CDW 4570CDWT Read this manual thoroughly before maintenance work Keep this manual in a convenient place for quick and easy reference at all times ...

Page 2: ... STAR is a U S registered mark Citrix and MetaFrame are registered trademarks of Citrix Systems Inc in the United States Intel Intel Xeon and Pentium are trademarks or registered trademarks of Intel Corporation AMD AMD Athlon AMD Opteron and combinations thereof are trademarks of Advanced Micro Devices Inc PictBridge is a trademark Each company whose software title is mentioned in this manual has ...

Page 3: ...e and size of paper 1 7 1 6 Unprintable Area 1 8 CHAPTER 2 ERROR INDICATION AND TROUBLESHOOTING 1 INTRODUCTION 2 1 1 1 Precautions 2 1 1 2 Initial Check 2 2 2 OVERVIEW 2 4 2 1 Cross section Drawing 2 4 2 2 Paper Feeding 2 5 2 3 Operation of Each Part 2 6 2 4 Block Diagram 2 8 2 5 Components 2 9 3 ERROR INDICATIONS 2 10 3 1 Error Codes 2 10 3 2 Error Messages 2 16 3 3 Error Cause and Remedy 2 21 3 ...

Page 4: ...indication does not appear 2 112 3 8 2 The fan does not work Error code 2B EC 2 112 3 8 3 The USB direct interface does not work Error code CA etc 2 113 3 8 4 The room temperature is high or low 2 113 3 8 5 Paper is not fed from the specified tray 2 113 CHAPTER 3 DISASSEMBLY AND ASSEMBLY 1 SAFETY PRECAUTIONS 3 1 2 PACKING 3 2 3 SCREW CATALOGUE 3 3 4 SCREW TORQUE LIST 3 4 5 LUBRICATION 3 6 6 OVERVI...

Page 5: ...SSY 3 75 9 27 Registration Solenoid ASSY 3 76 9 28 Develop Release Sensor PCB ASSY Mono Solenoid ASSY 3 77 9 29 Fuser Develop Motor ASSY 3 79 9 30 PF Plate ASSY T1 Solenoid ASSY 3 80 9 31 Toner New Sensor PCB ASSY 3 82 9 32 Internal Temperature Thermistor 3 83 9 33 Fuser Fan 3 84 9 34 Paper Eject ASSY 3 86 9 35 Filter ASSY 3 87 9 36 Paper Eject Motor 3 89 9 37 Back Cover Sensor ASSY 3 90 9 38 Powe...

Page 6: ...1 1 1 Rewriting the Firmware Sub Firmware Main Firmware 4 2 1 1 1 Checking firmware version 4 2 1 1 2 Rewriting the firmware using computer 4 2 1 1 3 Rewriting the firmware using USB flash memory 4 3 1 2 Initialization of EEPROM of Main PCB ASSY Maintenance Mode Code 01 4 4 1 3 Setting by Country Maintenance Mode Code 74 4 4 1 4 Setting the Serial Number 4 4 1 5 Sensitivity Adjustment of Density S...

Page 7: ...nce Mode 5 1 1 3 List of Maintenance mode Functions 5 2 1 4 Detailed Description of Maintenance mode Functions 5 3 1 4 1 EEPROM parameter initialization Function code 01 91 5 3 1 4 2 Monochrome image quality test pattern Function code 09 5 4 1 4 3 Worker switch WSW setting and printout Function code 10 11 5 5 1 4 4 Operational check of LCD Function code 12 5 8 1 4 5 Operational check of control pa...

Page 8: ... FUNCTIONS 5 50 2 1 Service Function Menus Enabled by Pressing Button s When Turning the Printer On 5 50 2 2 Developer Roller Counter Reset Function 5 52 2 3 Parts Life Reset Function 5 54 2 4 Printout of Printer Settings 5 55 2 5 Deletion of User Setting Information etc 5 63 2 6 How to Recover from Errors of the Fuser Unit 5 64 2 7 Switching of Return Value of USB No Support for Banding 5 65 2 8 ...

Page 9: ...Confidential APPENDIX 1 SERIAL NUMBERING SYSTEM APPENDIX 2 DELETION OF USER SETTING INFORMATION ETC APPENDIX 3 INSTALLING THE MAINTENANCE DRIVER ...

Page 10: ...s 2004 108 EC 2006 95 EC and 2005 32 EC The Declaration of Conformity DoC is on our Website Please go to http solutions brother com choose region eg Europe choose country choose your model choose Manuals choose Declaration of Conformity Select Language when required IEC60825 1 2007 Specification For 220 240V models only This product is a Class 1 laser product as defined in IEC60825 1 2007 specific...

Page 11: ... Warning This product must be earthed The wires in the mains lead are coloured in line with the following code Green and Yellow Earth Blue Neutral Brown Live LAN Connection Network models only Radio Interference This product complies with EN55022 CISPR Publication 22 Class B EU Directive 2002 96 EC and EN50419 This equipment is marked with the above recycling symbol It means that at the end of the...

Page 12: ...e harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the ...

Page 13: ...al covers the laser beam cannot escape from the machine during any phase of user operation FDA Regulations 110 to 120 volt model only The USA Food and Drug Administration FDA has implemented regulations for laser products manufactured on and after August 2 1976 Compliance is mandatory for products marketed in the United States The following label on the back of the machine indicates compliance wit...

Page 14: ...ible personal injury Electrical Hazard icons alert you to a possible electrical shock Hot Surface icons warn you not to touch machine parts that are hot Cautions specify procedures you must follow or avoid to prevent possible damage to the machine or other objects Note Notes tell you useful tips when servicing the machine Memo Memo tells you bits of knowledge to help understand the machine ...

Page 15: ...achine or replace parts make sure that you have turned off the power switch and unplugged the machine from the AC power outlet DO NOT handle the plug with wet hands Doing this might cause an electrical shock The fuser unit becomes extremely hot during operation Wait until it has cooled down suffi ciently before replacing consumable items DO NOT remove or damage the caution label located on or arou...

Page 16: ...oing this may cause a fire or electrical shock If the machine becomes hot blows smoke or generates obscure odor immediately turn off the power switch and unplug the machine from the AC power outlet If metal objects water or other liquids get inside the machine immediately turn off the power switch and unplug the machine from the AC power outlet This machine is heavy and weighs approximately 21 0 k...

Page 17: ...amage this product We recommend that you use a quality surge protection device on the AC power line or unplug the machine during a lightning storm Violently closing the front cover without mounting the toner cartridge and the drum unit can damage this product ...

Page 18: ...rmanently damage the eyes Since the beam is invisible the following caution label is attached on the laser unit CAUTION When the machine during servicing is operated with the cover open the regulations of VBG 93 and the performance instructions for VBG 93 are valid CAUTION In case of any trouble with the laser unit replace the laser unit itself To prevent direct exposure to the laser beam do not t...

Page 19: ...Confidential CHAPTER 1 SPECIFICATIONS ...

Page 20: ...tions of each model CONTENTS 1 SPECIFICATIONS LIST 1 1 1 1 General 1 1 1 2 Network Connectivity 1 4 1 3 Service Information 1 5 1 4 Supplies 1 6 1 5 Paper 1 7 1 5 1 Paper handling 1 7 1 5 2 Media specifications 1 7 1 5 3 Type and size of paper 1 7 1 6 Unprintable Area 1 8 ...

Page 21: ...e paper from the paper tray Warm up time From Sleep mode Less than 29 seconds at 23 C 73 4 F From Power OFF ON Less than 33 seconds at 23 C 73 4 F First print time 1 From Ready mode Less than 16 seconds From Sleep mode Less than 40 seconds CPU StarSaphire SS1000 400 MHz Memory Standard 128 MB Option Up to 256 MB DDR2 16 bit 144 pin Interface Hi Speed USB 2 0 10BASE T 100BASE TX Ethernet Hi Speed U...

Page 22: ...4 09 B A Environment Temperature Operating 10 to 32 5 C Storage 0 to 40 C Humidity Operating 20 to 80 Non operating Storage 10 to 90 Dimensions Carton size 650 x 574 x 521 mm 25 6 x 22 6 x 20 5 inch 815 x 599 x 850 mm 32 1 x 23 6 x 33 5 inch Machine size 410 x 486 x 313 mm 16 1 x 19 1 x 12 3 inch 410 x 495 x 446 mm 16 1 x 19 5 x 17 6 inch Weights with Carton 25 5 kg 56 2 lb 39 0 kg 86 0 lb without...

Page 23: ...Windows XP Professional Windows XP Professional x64 Edition 64 bit Intel 64 or AMD64 supported CPU 256 MB 512 MB Windows Vista Intel Pentium 4 or equivalent 64 bit Intel 64 or AMD64 supported CPU 512 MB 1 GB Windows 7 1 GB 32 bit 2 GB 64 bit 1 GB 32 bit 2 GB 64 bit Windows Server 2003 Intel Pentium III or equivalent 256 MB 512 MB Windows Server 2003 x64 Edition 64 bit Intel 64 or AMD64 supported C...

Page 24: ...ecurity APOP POP before SMTP SMTP AUTH SSL TLS IPPS HTTPS SMTP POP SNMP v3 802 1x EAP MD5 EAP FAST PEAP EAP TLS EAP TTLS Kerberos Wireless network Network node type N A NC 7700w type2 Network type N A IEEE802 11b g Communication mode N A Infrastructure Ad hoc Network security N A WEP 64 128 bit WPA PSK TKIP AES WPA2 PSK AES APOP POP before SMTP SMTP AUTH SSL TLS IPPS HTTPS SMTP POP SNMP v3 802 1x ...

Page 25: ...thout notice Model HL 4140CN HL 4150CDN HL 4570CDW HL 4570CDWT Machine life 200 000 pages A4 Letter or 5 years MTBF 4 000 hours MTTR 0 5 hours Maximum monthly volume Up to 40 000 pages Up to 60 000 pages Periodical replacement parts Fuser unit 100 000 pages Laser unit 100 000 pages Paper feeding kit1 100 000 pages Paper feeding kit2 100 000 pages Paper feeding kit MP 50 000 pages ...

Page 26: ...y 6 000 pages for Europe Cyan Magenta Yellow N A When printing A4 Letter size one sided pages in accordance with ISO IEC 19798 Shelf life 2 years without opening 6 months after opening Drum unit Life expectancy Approximately 25 000 pages drum unit The life expectancy varies according to the use condition Refer to Display of the machine log Function code 80 in Chapter 5 When printing A4 Letter size...

Page 27: ...140CN HL 4150CDN HL 4570CDW HL 4570CDWT Media type Paper tray 1 Plain Paper Thin Paper Recycled Paper Paper tray 2 Plain Paper Thin Paper Recycled Paper MP tray Plain Paper Thin Paper Thick Paper Thicker Paper Recycled Paper Bond Label Envelope Env Thin Env Thick Glossy Paper 1 Duplex N A Plain Paper Thin Paper Recycled Paper Glossy Paper Media weight Paper tray 1 60 to 105 g m2 16 to 28 lb Paper ...

Page 28: ...h printer driver BRScript printer driver for Windows and Macintosh 1 4 23 mm 0 16 inch 2 4 23 mm 0 16 inch Note The area that cannot be printed on may vary depending on the paper size and the printer driver you are using The unprintable area shown above is for Letter size paper 2 2 1 1 2 2 1 1 ...

Page 29: ...Confidential CHAPTER 2 ERROR INDICATION AND TROUBLESHOOTING ...

Page 30: ... Check 2 2 2 OVERVIEW 2 4 2 1 Cross section Drawing 2 4 2 2 Paper Feeding 2 5 2 3 Operation of Each Part 2 6 2 4 Block Diagram 2 8 2 5 Components 2 9 3 ERROR INDICATIONS 2 10 3 1 Error Codes 2 10 3 2 Error Messages 2 16 3 3 Error Cause and Remedy 2 21 3 4 Paper Feeding Problems 2 86 3 4 1 No feeding 2 86 3 4 2 Double feeding 2 89 3 4 3 Paper jam 2 89 3 4 4 Dirt on paper 2 93 3 4 5 Wrinkles on pape...

Page 31: ...ed ON or the LCD indication does not appear 2 112 3 8 2 The fan does not work Error code 2B EC 2 112 3 8 3 The USB direct interface does not work Error code CA etc 2 113 3 8 4 The room temperature is high or low 2 113 3 8 5 Paper is not fed from the specified tray 2 113 ...

Page 32: ...When connecting or disconnecting cable connectors make sure that you hold the connector body and not the cables 3 Static electricity charged in your body may damage electronic parts Before handling the PCBs touch a metal portion of the printer to discharge static electricity charged in your body When transporting PCBs be sure to wrap them in conductive sheets When replacing the PCBs put on a groun...

Page 33: ...sture or dust 4 Keep the printer horizontal when you carry it To prevent injuries when moving or lifting this printer make sure to use at least two people Fig 2 1 Power supply 1 The AC input power supply described on the rating plate of the printer should be within 10 of the rated voltage 2 The AC input power supply is within the regulated value 3 The cables and harnesses are connected correctly 4...

Page 34: ...urs to allow it to reach room temperature If the drum unit is unpacked soon after it is moved from a cold place to a warm room condensation may occur inside the unit which may cause incorrect images Instruct the user to allow the unit to come to room temperature before unpacking it This will take one or two hours 2 Low temperature The motor may not drive normally under the low temperature environm...

Page 35: ...P paper empty actuator Paper eject roller 2 DX feed roller DX feed roller T1 paper pick up roller T1 separation pad T1 separation roller Registration rear actuator Registration roller MP separation roller MP paper pick up roller Registration front actuator Belt unit MP separation pad Paper eject roller 1 MP registration front actuator T2 paper edge actuator T2 separation roller T2 separation pad T...

Page 36: ...2 5 Confidential 2 2 Paper Feeding Fig 2 3 Paper eject from the back side DX path Paper tray 1 path Paper tray 2 path Paper feed from the MP tray Front Back side ...

Page 37: ...e and fix the toner transferred on paper by heat and pressure and feed the paper to the paper eject roller 1 Paper eject actuator Detect whether or not paper is ejected from the fuser unit In the case of the duplex printing detect the rear edge of paper and adjust the timing of the paper eject roller 2 and 3 switching Paper eject roller 1 Feed the paper ejected from the fuser unit to the paper eje...

Page 38: ...tration roller Detect the paper jam of MP part T2 paper pick up roller Feed the paper from the paper tray 2 T2 separation roller T2 separation pad Separate into single sheet from the paper tray 2 T2 paper edge actuator Detect whether or not the paper tray 2 is installed Detect whether or not paper is loaded Part name Operation ...

Page 39: ...wer supply PCB Toner New sensor PCB Drum position sensor PCB Develop release sensor PCB T1 registration front rear sensor PCB MP paper empty registration front sensor PCB T1 paper edge sensor PCB Belt unit temperature sensor Back light module LCD Panel PCB Registration mark R PCB Registration mark L PCB Wireless LAN PCB USB host relay PCB Internal temperature sensor Center thermistor Paper eject s...

Page 40: ...SSY Engine PCB ASSY Side cover L Access cover Main PCB ASSY Top drive ASSY Base frame unit Registration Duplex feed ASSY Fuser cover Back cover Paper eject ASSY Paper tray High voltage power supply Low voltage power supply unit Power fan PCB ASSY mark sensor Waste toner box Belt unit Drum unit Toner cartridge holder ASSY MP upper cover ASSY MP paper guide ASSY PF cleaner drive ASSY Laser unit ...

Page 41: ...per tray 1 is not installed before printing The cassette of the T1 paper edge sensor is open 2 23 18 The paper tray 2 is not installed before printing The cassette of the T2 paper edge sensor is open 2 23 19 The drum unit reached the end of life 2 24 1A Condensation occurred on the laser unit 2 24 1B Cyan drum error An error occurred after the counter value exceeded the value more than twice as lo...

Page 42: ...transfer error Communication error between the main CPU and sub CPU 2 35 3B Main PCB DRAM access error 2 35 Error codes Problem Refer to 3C Main PCB error Write error in NVRAM 2 35 3D Main PCB error Read error in NVRAM 2 35 3E Main PCB error Bus error in NVRAM 2 35 3F Write error in engine firmware 2 36 40 Error in the high voltage power supply PCB while the printer is in operation 2 36 42 High vo...

Page 43: ...value 2 42 5D The belt unit will reach the end of life soon 2 42 5E Belt unit is at the end of life 2 42 Error codes Problem Refer to 5F The waste toner box near full The sensor detected that the waste toner became near full 2 43 60 Cyan toner cartridge is at the end of life 2 44 61 Magenta toner cartridge is at the end of life 2 44 62 Yellow toner cartridge is at the end of life 2 44 63 Black ton...

Page 44: ...lock error 2 50 7B Engine PCB error 2 51 7C Communication error between the engine PCB and main PCB 2 51 Error codes Problem Refer to 7D Dirt on drum unit 2 51 7E Belt unit is at the end of life The operation is stopped 2 54 7F An unidentified error occurred 2 54 81 Incorrect density sensor measurement value when implementing adjustment of color density 2 55 82 Density patch measurement is not com...

Page 45: ...t value when implementing adjustment of inter color position alignment 2 66 Error codes Problem Refer to 9E Toner of the color which is being used reaches the end of life when implementing adjustment of inter color position alignment 2 67 9F Run out of paper 2 67 A1 The front cover is open 2 68 AA An unidentified error occurred 2 69 AB An unidentified error occurred 2 69 AE An unidentified error o...

Page 46: ... E6 Write error in EEPROM of the main PCB 2 79 E7 An unidentified error occurred 2 79 E8 An unidentified error occurred 2 79 Error codes Problem Refer to E9 Main PCB error 2 79 EA An unidentified error occurred 2 79 EB Read error in EEPROM of the laser unit 2 80 EC Fuser fan error 2 80 ED Communication with the wireless LAN PCB cannot be established upon startup of the power supply 2 80 EE Unavail...

Page 47: ...e to detect a new yellow toner cartridge C1 2 70 Failure to detect a new magenta toner cartridge C2 2 70 Failure to detect a new cyan toner cartridge C3 2 70 Condensation Condensation occurred on the laser unit 1A 2 24 Connection Error As the result that an access point is searched more than one access point is found Connection Fail As the result that an access point is searched the access point i...

Page 48: ...Server timeout occurs Server time cannot be obtained when SNTP is used Low temperature Room temperature is low Machine Error F9 The country code is not entered properly F9 2 83 Manual Feed No paper is loaded in the MP tray MP paper empty sensor fails to be turned ON 9A 2 66 No Belt Unit The belt unit is not installed CB 2 73 No Drum Unit The drum unit is not installed CD 2 74 No HUB Support USB HO...

Page 49: ...rect measurement value of inter color position alignment adjustment 12 2 22 Error in the adjustment of inter color position alignment result when implementing it 8E 2 62 Detection of incorrect registration sensor measurement value when implementing adjustment of inter color position alignment 9D 2 66 Toner of the color which is being used reaches the end of life when implementing adjustment of int...

Page 50: ...ize is used for duplex printing 89 2 59 The tray in which unsupported paper size is loaded is selected for duplex printing 99 2 65 Size Mismatch The paper size of the MP tray does not match that of the print setting 90 2 63 The paper size of the paper tray 1 does not match that of the print setting 91 2 63 The paper size of the paper tray 2 does not match that of the print setting 92 2 63 Small pa...

Page 51: ...2 20 Confidential WT Box End Soon The waste toner box near full The sensor detected that the waste toner became near full 5F 2 43 Error message Description Error codes Refer to ...

Page 52: ... used reached the end of life User Check Replace the toner cartridge of the color displayed on the LCD Duplex Disabled Close the Back Cover of the machine Step Cause Remedy 1 Harness connection failure of back cover sensor Check the harness connection of the back cover sensor ASSY and reconnect it 2 Back cover damaged Replace the back cover 3 Back cover sensor failure Replace the back cover sensor...

Page 53: ...ve the foreign object affixed around the density sensor 2 Harness connection failure of registration mark sensor holder ASSY Check the harness connection of the registration mark sensor holder ASSY and reconnect it 3 Registration mark sensor PCB failure Replace the registration mark sensor holder ASSY 4 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 5 Engine P...

Page 54: ...onnection failure of T1 paper edge sensor PCB ASSY Check the harness connection of the T1 paper edge sensor PCB ASSY and reconnect it 3 T1 paper edge sensor PCB failure Replace the T1 paper edge sensor PCB ASSY 4 Engine PCB failure Replace the engine PCB ASSY 5 Main PCB failure Replace the main PCB ASSY No Tray A Tray is not detected install Tray 2 The paper tray cannot be detected re install Tray...

Page 55: ...power ON After that close the front and back covers and turn OFF and ON the power switch Replace Drum Open the Front Cover replace the Drum Unit Refer to the User s Guide for instructions Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY Condensation Leave switched ON Fully open the front cover Wait 30 minutes switch OFF and close cover then switch ON Step Cause Remedy 1 Engine PCB fa...

Page 56: ...heck Turn OFF the power switch and turn it ON again after a while Error code 1E The drum unit will reach the end of life soon User Check Prepare a new drum unit Drum Stop We cannot guarantee the print quality Replace the Drum Unit Refer to the User s Guide for instructions Drum Stop We cannot guarantee the print quality Replace the Drum Unit Refer to the User s Guide for instructions Drum Stop We ...

Page 57: ...iode error This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY Print Unable 20 Turn the power off and then back on again Print Unable ...

Page 58: ... fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Print Unable 24 Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of internal temperature sensor Check the harness connection of internal temperature and reconnect it 2 Internal temperature sensor failure Replace the in...

Page 59: ...2 PF drive motor failure Replace the PF plate ASSY 3 Engine PCB failure Replace the engine PCB ASSY 4 Low voltage power supply PCB failure Replace the low voltage power supply PCB ASSY 5 Main PCB failure Replace the main PCB ASSY Print Unable 28 Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of drum drive motor Check the harness connection of the drum driv...

Page 60: ...lure Replace the paper eject motor 3 Engine PCB failure Replace the engine PCB ASSY 4 Low voltage power supply PCB failure Replace the low voltage power supply PCB ASSY 5 Main PCB failure Replace the main PCB ASSY Print Unable 2A Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of develop release motor Check the harness connection of the develop release moto...

Page 61: ... 2B Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of blower Check the harness connection of the blower and reconnect it 2 Blower failure Replace the blower 3 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 4 Main PCB failure Replace the main PCB ASSY ...

Page 62: ...int Unable 2D Turn the power off and then back on again Print Unable 2E Turn the power off and then back on again Print Unable 2F Turn the power off and then back on again Step Cause Remedy 1 Toner New sensor PCB ASSY failure Check the sensor performance following the procedure described in Function code 32 If any problem occurs replace the Toner New sensor PCB ASSY 2 Engine PCB failure Replace th...

Page 63: ...ration mark sensor holder ASSY 3 Main PCB failure Replace the main PCB ASSY Print Unable 32 Turn the power off and then back on again Step Cause Remedy 1 Foreign object around registration mark sensor shutter Remove the foreign object 2 Harness connection failure of registration mark sensor holder ASSY Check the harness connection of the registration mark sensor holder ASSY and reconnect it 3 Harn...

Page 64: ...gine PCB This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Print Unable 33 Turn the power off and then back on again Print Unable 34 Turn the power off and then back on again Step Cause Remedy 1 ...

Page 65: ...lure Replace the engine PCB ASSY 4 Main PCB failure Replace the main PCB ASSY Print Unable 37 Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of belt unit temperature sensor Check the harness connection of the belt unit temperature sensor and reconnect it 2 Belt unit temperature sensor failure Replace the registration mark sensor holder ASSY 3 Main PCB fail...

Page 66: ...ch and turn it ON again after a while Print Unable 3A Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure between engine PCB and main PCB Check the harness connection between the engine PCB ASSY and main PCB ASSY and reconnect it 2 Engine PCB failure Replace the engine PCB ASSY 3 Main PCB failure Replace the main PCB ASSY Print Unable 3B Turn the power off and ...

Page 67: ...CB transfer error Print Unable 3F Turn the power off and then back on again Step Cause Remedy 1 Engine PCB failure Replace the engine PCB ASSY 2 Main PCB failure Replace the main PCB ASSY Print Unable 40 Turn the power off and then back on again Print Unable 42 Turn the power off and then back on again Step Cause Remedy 1 Engine PCB failure Replace the engine PCB ASSY 2 Main PCB failure Replace th...

Page 68: ...layed on the LCD Print Unable 43 Turn the power off and then back on again Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY No Toner Open the Front Cover then install Toner Cartridge Black K No Toner Open the Front Cover then install Toner Cartridge Yellow Y No Toner Open the Front Cover then install Toner Cartridge Magenta M No Toner Open the Front Cover then install Toner Cartridge...

Page 69: ...4D The yellow drum unit will reach the end of life soon Error code 4E The magenta drum unit will reach the end of life soon Error code 4F The cyan drum unit will reach the end of life soon This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the powe...

Page 70: ...e Error code 54 Fuser unit is at the end of life Error code 55 Laser unit is at the end of life Replace Drum Replace PF Kit MP Replace PF Kit1 Replace PF Kit2 Replace Fuser Replace Laser Step Cause Remedy 1 The part displayed on the LCD reached the end of life Replace the part displayed on the LCD and reset the counter of each part Refer to 2 3 Parts Life Reset Function in Chapter 5 2 Main PCB fai...

Page 71: ... Duplex Pull out Tray 1 completely Check inside the machine or open the Back Cover to remove the jammed paper Step Cause Remedy 1 Foreign object around paper eject Remove the foreign object 2 Foreign object around paper guide DX ASSY Remove the foreign object 3 Coming off of back flapper ASSY Re assemble the back flapper ASSY 4 Duplex feed ASSY not assembled correctly Re assemble the duplex feed A...

Page 72: ...onnector and paper eject sensor PCB ASSY Check the harness connection between the fuser unit connector and paper eject sensor PCB ASSY and reconnect it 2 Harness connection failure between fuser unit connector and low voltage power supply PCB ASSY Check the harness connection between the fuser unit connector and low voltage power supply PCB ASSY and reconnect it 3 Fuser unit failure Replace the fu...

Page 73: ...5D The belt unit will reach the end of life soon User Check Prepare a new belt unit Error code 5E Belt unit is at the end of life User Check Prepare a new belt unit Reset the belt counter Refer to 2 3 Parts Life Reset Function in Chapter 5 Short paper Open the Back Cover and then press Go Small paper Open the Back Cover and then press Go Step Cause Remedy 1 Engine PCB failure Replace the engine PC...

Page 74: ...onnection failure of waste toner sensor Check the harness connection of the waste toner sensor and reconnect it 2 Waste toner sensor failure Check the sensor performance following the procedure described in Function code 32 If any problem occurs replace the waste toner sensor 3 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 4 Main PCB failure Replace the main ...

Page 75: ...ont Cover replace Toner Cartridge Yellow Y Replace Toner Open the Front Cover replace Toner Cartridge Black K Step Cause Remedy 1 Harness connection failure of Toner New sensor PCB ASSY Check the sensor performance following the procedure described in Function code 32 If any problem occurs check the harness connections of the Toner New sensor PCB ASSY and reconnect them 2 Toner New sensor PCB ASSY...

Page 76: ...ed incorrectly This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Ready K Y M C Ready K Y M C Ready K Y M C Ready K Y M C Step Cause Remedy 1 Toner New sensor PCB ASSY failure Toner empty Replace ...

Page 77: ...auses are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Print Unable 6A Turn the power off and then back on again Print Unable 6B Turn the power off and then back on again Print Unable 6C Turn the power off and then back on again Print Unable 6D Turn the power off and t...

Page 78: ...r unit failure Replace the fuser unit 3 Low voltage power supply PCB failure Replace the low voltage power supply PCB ASSY 4 Paper eject sensor PCB failure Replace the paper eject sensor PCB ASSY 5 Main PCB failure Replace the main PCB ASSY Print Unable 70 Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of fuser develop motor Check the harness connection of...

Page 79: ...e the front and back covers and turn OFF and ON the power switch Print Unable 71 Turn the power off and then back on again Print Unable 72 Turn the power off and then back on again Print Unable 73 Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of laser unit Check the harness connections at three locations of the laser unit and reconnect them 2 Laser unit f...

Page 80: ...nt Cover replace Toner Cartridge Magenta M Replace Toner Open the Front Cover replace Toner Cartridge Yellow Y Replace Toner Open the Front Cover replace Toner Cartridge Black K Step Cause Remedy 1 Toner New sensor PCB ASSY failure Toner empty Check the sensor performance following the procedure described in Function code 32 If any problem occurs replace the Toner New sensor PCB ASSY 2 Engine PCB ...

Page 81: ... software User Check Turn OFF the power switch and turn it ON again after a while Print Unable 76 Turn the power off and then back on again Print Unable 78 Turn the power off and then back on again Step Cause Remedy 1 Fuser unit failure Replace the fuser unit 2 Low voltage power supply PCB failure Replace the low voltage power supply PCB ASSY 3 Paper eject sensor PCB failure Replace the paper ejec...

Page 82: ...ion failure between engine PCB and main PCB Check the harness connection between the engine PCB ASSY and main PCB ASSY and reconnect it 2 Engine PCB failure Replace the engine PCB ASSY 3 Main PCB failure Replace the main PCB ASSY Print Unable 7C Turn the power off and then back on again Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY Drum Error Slide the Green tab on Drum Unit in ea...

Page 83: ...2 52 Confidential Electrodes location of the drum unit and toner cartridge Fig 2 6 Electrodes location of the belt unit Fig 2 7 Erase lamp lens ...

Page 84: ...r from the AC power outlet and leave the printer for a few minutes Then wipe the electrodes above carefully with a dry lint free cloth Be careful not to change the shapes of the electrodes Developer roller Cleaning roller Belt transfer roller Belt cleaning roller Waste toner cleaner shaft Waste toner cleaner roller Paper powder cleaner Charging Corona wire Grid Erase lamp lens ...

Page 85: ...error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Replace Belt Open the Front Cover replace the Belt Unit Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY Step Cause Remedy 1 Main PCB fa...

Page 86: ...5 Calibrate Calibration failed See Troubleshooting chapter in User s Guide Calibrate Calibration failed Press Go and try again Step Cause Remedy 1 Foreign object is affixed around the density sensor Remove the foreign object affixed around the density sensor 2 Harness connection failure of registration mark sensor holder ASSY Check the harness connection of the registration mark sensor holder ASSY...

Page 87: ...or malfunction Re assemble the paper eject actuator 4 Harness connection failure of paper eject motor Check the harness connection of the paper eject motor and reconnect it 5 Paper eject sensor PCB ASSY failure Check the sensor performance following the procedure described in Function code 32 If any problem occurs replace the paper eject sensor PCB ASSY 6 Paper eject motor failure Replace the pape...

Page 88: ...pply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while No Tray A Tray is not detected install Tray 1 The paper tray cannot be detected re install Tray 1 Step Cause Remedy 1 Harness connection failure of T1 paper edge sensor PCB ASSY Check the harness connection of the T1 paper edge sensor PCB ASSY and reconnect it 2 T1 paper edge sensor PC...

Page 89: ...oner New sensor PCB ASSY 2 Engine PCB failure Replace the engine PCB ASSY 3 Main PCB failure Replace the main PCB ASSY Jam Inside Open the Front Cover pull out the Drum Unit completely and remove the jammed paper Step Cause Remedy 1 Harness connection failure of paper eject sensor PCB ASSY Check the harness connection of the paper eject sensor PCB ASSY and reconnect it 2 Paper eject actuator catch...

Page 90: ...e described in Function code 32 If any problem is found replace the registration front rear sensor PCB ASSY 2 Engine PCB failure Replace the engine PCB ASSY 3 Main PCB failure Replace the main PCB ASSY Jam Tray 1 Remove the jammed paper from Tray 1 Step Cause Remedy 1 Foreign object around paper tray 1 Remove the foreign object 2 Harness connection failure of T1 registration front rear sensor PCB ...

Page 91: ...er is 60 to 105 g m2 Jam Tray 2 Remove the jammed paper from Tray 2 Step Cause Remedy 1 Foreign object around the front of the paper tray 2 Remove the foreign object 2 Harness connection failure of T2 sensor PCB ASSY Check the harness connection of the T2 sensor PCB ASSY and reconnect it 3 Harness connection failure of T2 Relay PCB ASSY Check the harness connection of the T2 Relay PCB ASSY and rec...

Page 92: ...oise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Jam MP Tray Remove the jammed paper from Multi Purpose Tray and press Go Step Cause Remedy 1 Foreign object around MP tray Remove the foreign object 2 MP paper feeding kit worn out Replace the MP paper feeding kit 3 MP regist...

Page 93: ...n site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Registration Registration failed Press Go and try again Step Cause Remedy 1 Harness connection failure of the registration mark L PCB ASSY or registration mark R PCB ASSY Check the harness connection of the registration mark sensor holder ASSY and reco...

Page 94: ...ray2 and press Go Step Cause Remedy 1 Engine PCB failure Replace the engine PCB ASSY 2 Main PCB failure Replace the main PCB ASSY No Paper Load size paper in Multi Purpose Tray Step Cause Remedy 1 Operation failure of the actuator of the MP paper empty sensor Uninstall and reinstall the actuator of the MP paper empty sensor 2 Harness connection failure of MP paper empty registration front sensor P...

Page 95: ...m occurs replace the T1 registration front rear sensor PCB ASSY 4 Engine PCB failure Replace the engine PCB ASSY 5 Main PCB failure Replace the main PCB ASSY No Paper Load size paper in Tray 2 Step Cause Remedy 1 T2 paper edge actuator malfunction Re assemble the T2 paper edge actuator 2 Harness connection failure of T2 sensor PCB ASSY Check the harness connection of the T2 sensor PCB ASSY and rec...

Page 96: ...er size is loaded is selected for duplex printing User Check Change the paper size of the specified tray to A4 No Paper Load size paper in Tray Step Cause Remedy 1 Engine PCB failure Replace the engine PCB ASSY 2 Main PCB failure Replace the main PCB ASSY Size Error Specify the correct paper size for Tray 1 Size Error Specify the correct paper size for Tray 2 Step Cause Remedy 1 Engine PCB failure...

Page 97: ...ect it 3 MP paper empty sensor registration front sensor PCB failure Replace the MP paper empty registration front sensor PCB ASSY 4 Engine PCB failure Replace the engine PCB ASSY 5 Main PCB failure Replace the main PCB ASSY Registration Registration failed See Troubleshooting chapter in User s Guide Step Cause Remedy 1 Foreign object is affixed around the density sensor Remove the foreign object ...

Page 98: ...nstallation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Registration Registration failed Insufficient Toner for Registration Step Cause Remedy 1 Toner New sensor PCB failure Toner empty Check the sensor performance following the procedure described in Function code 32 If any problem occurs replace...

Page 99: ...e front cover sensor and reconnect it 2 Front cover sensor failure Check the sensor performance following the procedure described in Function code 32 If any problem occurs replace the front cover sensor 3 The member part to press the front cover sensor which is located at the inner left side of the front cover is broken Replace the front cover 4 Engine PCB failure Replace the engine PCB ASSY 5 Mai...

Page 100: ...This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY ...

Page 101: ...he toner cartridges into the printer properly Cartridge Error Put the Black K Toner Cartridge back in Cartridge Error Put the Yellow Y Toner Cartridge back in Cartridge Error Put the Magenta M Toner Cartridge back in Cartridge Error Put the Cyan C Toner Cartridge back in Step Cause Remedy 1 Power off or front cover opened while detecting a new toner cartridge Reset the developing bias voltage and ...

Page 102: ...t back in firmly Step Cause Remedy 1 Harness connection failure of T2 plate motor ASSY Check the harness connection of the T2 plate motor ASSY and reconnect it 2 Harness connection failure of T2 Relay PCB ASSY Check the harness connection of the T2 Relay PCB ASSY and reconnect it 3 T2 plate up detection sensor failure Check the sensor performance following the procedure described in Function code ...

Page 103: ...rt all 4 Toner Cartridges Step Cause Remedy 1 Harness connection failure of develop release motor Check the harness connection of the develop release motor and reconnect it 2 Develop release motor failure Replace the develop release motor 3 Develop release sensor PCB ASSY failure Replace the develop release sensor PCB ASSY 4 Engine PCB failure Replace the engine PCB ASSY Out of Memory Add more Mem...

Page 104: ...Main PCB failure Replace the main PCB ASSY Unusable Device Remove the Device Turn the power off and back on again Step Cause Remedy 1 USB host relay PCB ASSY failure Replace the USB host relay PCB ASSY 2 Main PCB failure Replace the main PCB ASSY No Belt Unit Open the Front Cover pull out the Drum Unit completely and install the Belt Unit Step Cause Remedy 1 Harness connection failure of registrat...

Page 105: ...use Remedy 1 Main PCB failure Replace the main PCB ASSY No Drum Unit Install the Drum unit Step Cause Remedy 1 Dirt on the electrode of the drum unit and on the printer Clean the dirt on the contact points of the both electrodes Refer to Fig 2 6 P2 52 and Fig 2 9 P2 53 2 Bend of electrode contact of main body Correct the bend of the electrode contact of the main body 3 Contact failure between the ...

Page 106: ...ction code 32 If any problem occurs replace the waste toner sensor 2 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 3 Main PCB failure Replace the main PCB ASSY Replace WT Box Replace the Waste Toner Box Refer to the User s Guide for instructions Step Cause Remedy 1 Harness connection failure of waste toner sensor Check the harness connection of the waste tone...

Page 107: ...Error code DB Error code DC This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY ...

Page 108: ...rness connection between the paper eject sensor PCB ASSY and fuser unit and reconnect it 2 Side thermistor or center thermistor failure Replace the fuser unit 3 Paper eject sensor PCB ASSY failure Replace the paper eject sensor PCB ASSY 4 Main PCB failure Replace the main PCB ASSY Print Unable E0 Turn the power off and then back on again Step Cause Remedy 1 Firmware update failure Upload the lates...

Page 109: ...aper eject sensor PCB ASSY and fuser unit Check the harness connection between the paper eject sensor PCB ASSY and fuser unit and reconnect it 3 Side thermistor or center thermistor failure Replace the fuser unit 4 Paper eject sensor PCB failure Replace the paper eject sensor PCB ASSY 5 Main PCB failure Replace the main PCB ASSY Print Unable E3 Turn the power off and then back on again Step Cause ...

Page 110: ...oes not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Print Unable E6 Turn the power off and then back on again Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY Step Cause Remedy 1 Main PCB failure...

Page 111: ...re Replace the engine PCB ASSY 4 Main PCB failure Replace the main PCB ASSY Print Unable EC Turn the power off and then back on again Step Cause Remedy 1 Harness connection failure of fuser fan Check the harness connection of the fuser fan and reconnect it 2 Fuser fan failure Replace the fuser fan 3 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 4 Main PCB fai...

Page 112: ...le EF Turn the power off and then back on again Step Cause Remedy 1 The irregular power supply is detected Replace the low voltage power supply PCB ASSY Reset the irregular power supply detection counter following the procedure described in 5 IF THE MACHINE ERROR EF IS DETECTED AND THE LOW VOLTAGE POWER SUPPLY PCB ASSY IS REPLACED in Chapter 4 2 Main PCB failure Replace the main PCB ASSY Note The ...

Page 113: ...wer switch and turn it ON again after a while Error code F4 The waste toner box is at the end of life This error does not usually occur in the normal use The conceivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while WT Box End Soon Step Cause Remedy 1 Main PC...

Page 114: ...r supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while Error code F9 The country code is not entered properly Step Cause Remedy 1 Main PCB failure Replace the main PCB ASSY Machine Error F9 Step Cause Remedy 1 Power turned OFF while the function code 74 is being exe cuted and PARAMETER INIT is being displayed Re enter the country code ...

Page 115: ...eivable causes are noise around the installation site fluctuation of the power supply voltage and failures in the software User Check Turn OFF the power switch and turn it ON again after a while No Toner Open the Front Cover then install Toner Cartridge No Toner Open the Front Cover then install Toner Cartridge No Toner Open the Front Cover then install Toner Cartridge No Toner Open the Front Cove...

Page 116: ...er a while Calibrate Calibration failed Press Go and try again Step Cause Remedy 1 Harness connection failure of registration mark sensor holder ASSY Check the harness connection of the registration mark sensor holder ASSY and reconnect it 2 Harness connection failure of shutter solenoid Check the harness connection of the shutter solenoid and reconnect it 3 Registration mark sensor holder ASSY fa...

Page 117: ...se Remedy 1 T1 paper edge actuator malfunction Re assemble the T1 paper edge actuator 2 Harness connection failure of PF drive motor Check the harness connection of the PF drive motor and reconnect it 3 Installation failure of roller holder ASSY Check the installation of the roller holder ASSY and reinstall it correctly 4 T1 paper pick up roller worn out Replace the paper feeding kit1 5 T1 paper e...

Page 118: ...motor Check the harness connection of the plate drive motor and reconnect it 3 Harness connection failure of T2 sensor PCB ASSY Check the harness connection of the T2 sensor PCB ASSY and reconnect it 4 Harness connection failure of T2 Relay PCB ASSY Check the harness connection of the T2 Relay PCB ASSY and reconnect it 5 Installation failure of T2 roller holder ASSY Check the installation of the T...

Page 119: ...stall and reinstall the actuator of the MP paper empty sensor 2 Harness connection failure of PF drive motor Check the harness connection of the PF drive motor and reconnect it 3 MP paper pick up roller worn out Replace the MP paper feeding kit 4 MP paper empty sensor failure Replace the MP paper empty registration front sensor PCB ASSY 5 MP sector solenoid failure Replace the MP sector solenoid 6...

Page 120: ... much paper is loaded in the tray Check if the thickness of the paper is 60 to 105 g m2 Step Cause Remedy 1 Abrasion of separation pad or separation roller Replace the appropriate paper feeding kit Step Cause Remedy 1 Foreign object around paper tray 1 Remove the foreign object 2 Harness connection failure of T1 registration front rear sensor PCB ASSY Check the harness connection of the T1 registr...

Page 121: ...Harness connection failure of T2 sensor PCB ASSY Check the harness connection of the T2 sensor PCB ASSY and reconnect it 4 Harness connection failure of T2 Relay PCB ASSY Check the harness connection of the T2 Relay PCB ASSY and reconnect it 5 T2 paper edge actuator malfunction Re assemble the T2 paper edge actuator 6 T2 separation roller ASSY worn out Replace the T2 separation roller ASSY 7 Regis...

Page 122: ... in Function code 32 If any problem occurs replace the MP paper empty registration front sensor PCB ASSY 4 Engine PCB failure Replace the engine PCB ASSY 5 Main PCB failure Replace the main PCB ASSY Step Cause Remedy 1 Registration rear actuator malfunction Re assemble the registration rear actuator 2 Paper eject actuator malfunction Re assemble the paper eject actuator 3 Harness connection failur...

Page 123: ...ject motor 7 Paper eject ASSY failure Replace the paper eject ASSY 8 Engine PCB failure Replace the engine PCB ASSY 9 Main PCB failure Replace the main PCB ASSY Step Cause Remedy 1 Foreign object around paper eject ASSY Remove the foreign object 2 Foreign object around duplex feed ASSY Remove the foreign object 3 Foreign object around duplex tray Remove the foreign object 4 Paper eject actuator ma...

Page 124: ...p Check if the paper is loaded into the paper tray correctly Turn back the paper loaded in the paper tray or change the orientation of the paper by 180 Check if the thickness of the paper is 60 to 105 g m2 60 to 163 g m2 for the MP tray Switch the envelope levers Step Cause Remedy 1 Fuser unit dirty Clean the entrance of the fuser unit Clean the pressure roller 2 Dirt in the paper feed system Wipe...

Page 125: ...ical streaks 2 101 Horizontal White vertical streaks on one color image 2 103 Poor fixing 2 98 Faint print 2 104 White spots on one color image 2 105 One color spots or dirt 2 106 One color band 2 106 Downward fogging Horizontal lines 2 107 Ghost 2 107 Inter color position Fogging 2 108 Unstable color Hollow print Vertical streaks in a dark background 2 102 2 99 density 2 109 2 109 2 110 Print cre...

Page 126: ... unit 78 5 mm User Check Check the printer s environment High temperature and high humidity or low temperature and low humidity conditions can cause this problem If the whole page is light toner save mode may be on Turn off the toner save mode Wipe the scanner windows of the laser unit with a soft lint free cloth Refer to the figure below Adjust the color calibration from the control panel Adjust ...

Page 127: ...drum electrode Clean the electrodes of the drum unit and main body Refer to Fig 2 6 P2 52 and Fig 2 9 P2 53 2 Dirt on developer roller electrode Clean the electrodes of the developer roller and main body Refer to Fig 2 6 P2 52 and Fig 2 9 P2 53 3 Dirt on belt unit electrode Clean the electrodes of the belt unit and main body Refer to Fig 2 7 P2 52 and Fig 2 9 P2 53 4 Toner New sensor PCB failure C...

Page 128: ...rom the control panel Step Cause Remedy 1 Corona wire conduction failure Clean the electrodes of the drum unit and main body Refer to Fig 2 6 P2 52 and Fig 2 9 P2 53 2 Dirt on belt unit electrode Clean the electrodes of the belt unit and main body Refer to Fig 2 7 P2 52 and Fig 2 9 P2 53 3 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 4 Engine PCB failure Rep...

Page 129: ...ith a new one Replace the drum unit with a new one Replace the toner cartridge with a new one Memo You can check this image defect with the function code 71 Refer to 1 4 17 Color test pattern Function code 71 in Chapter 5 Step Cause Remedy 1 Fuser unit failure Replace the fuser unit 2 Low voltage power supply PCB failure Replace the low voltage power supply PCB ASSY 3 High voltage power supply PCB...

Page 130: ...ller electrode Clean the electrodes of the developer roller and main body Refer to Fig 2 6 P2 52 and Fig 2 9 P2 53 3 Installation failure of laser unit Uninstall and reinstall the laser unit 4 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 5 Laser unit failure Replace the laser unit 6 Main PCB failure Replace the main PCB ASSY User Check Replace the belt unit ...

Page 131: ... Fig 2 9 P2 53 2 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 3 Laser unit failure Replace the laser unit 4 Main PCB failure Replace the main PCB ASSY User Check This symptom might stop occurring after making several prints Clean the belt unit Replace the waste toner box with a new one Replace the belt unit with a new one Step Cause Remedy 1 Dirt in the pape...

Page 132: ...image defect with the function code 71 Refer to 1 4 17 Color test pattern Function code 71 in Chapter 5 Step Cause Remedy 1 Dirt in the paper feed system Wipe dirt off 2 Exposure drum dirty Refer to 2 8 Drum Cleaning in Chapter 5 and perform drum cleaning 3 Bend of tray ground spring Refer to Fig 2 13 Replace the paper tray 4 Scratch on the heat roller Replace the fuser unit Note When a same patte...

Page 133: ...ce the laser unit User Check Clean the inside of the printer and the corona wire in the drum unit This symptom might stop occurring after making several prints If the symptom continues replace the toner cartridge with a new one Replace the drum unit with a new one Step Cause Remedy 1 Dirt on charged electrode Clean the electrodes of the drum unit and main body Refer to Fig 2 6 P2 52 and Fig 2 9 P2...

Page 134: ...packed paper Replace the drum unit with a new one White horizontal stripes on one color image User Check The problem may disappear by itself Try printing multiple pages to clear this problem especially if the printer has not been used for a long time Replace the toner cartridge with a new one The drum unit may be damaged Replace the drum unit with a new one Step Cause Remedy 1 Condensation Try to ...

Page 135: ... orange protection material is removed from the drum unit Wipe the scanner windows of the laser unit with a soft lint free cloth Refer to Fig 2 12 P2 95 Replace the toner cartridge with a new one Replace the drum unit with a new one Step Cause Remedy 1 Laser unit failure Replace the laser unit 2 Toner New sensor PCB failure Replace the Toner New sensor PCB ASSY ...

Page 136: ...inch roller cover from the ribs to remove the pinch roller cover Clean the pinch roller with a brush as rotating the pinch roller in the arrow direction with your fingers Remove paper dust accumulated in the paper tray by turning over the paper tray Fig 2 14 Step Cause Remedy 1 Dirt on the pinch roller of the paper tray Refer to the figure below and clean the pinch roller 2 Exposure drum dirty Ref...

Page 137: ...g replace the drum unit with a new one Refer to the User s guide and remove the dirt on the exposure drum using a cotton swab The paper tray ground terminal provided in the printer body may be dirty Clean the contact with a dry cloth Step Cause Remedy 1 Dirt on the pinch roller of the paper tray Refer to Fig 2 14 P2 105 and clean the pinch roller 2 Exposure drum dirty Refer to 2 8 Drum Cleaning in...

Page 138: ...electrode Clean the electrodes of the drum unit and main body Refer to Fig 2 6 P2 52 and Fig 2 9 P2 53 2 Paper tray ground terminal provided in printer body Correct bending of paper tray ground terminal 3 Scratch on the heat roller Replace the fuser unit 4 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY User Check Check the printer s environment conditions such...

Page 139: ... mark sensor holder ASSY 3 Main PCB failure Replace the main PCB ASSY User Check Do not use acid paper Replace the toner cartridge with a new one Replace the drum unit with a new one Check the printer s environment If the printer is used in the high humidity environment this symptom is likely to occur Step Cause Remedy 1 Toner New sensor PCB failure Replace the Toner New sensor PCB ASSY 2 High vol...

Page 140: ...failure Replace the engine PCB ASSY 5 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 6 Laser unit failure Replace the laser unit 7 Main PCB failure Replace the main PCB ASSY User Check Select Improve Toner Fixing in the printer driver or select Thicker Paper in Paper Type Check the printer s environment conditions such as high humidity and low humidity may cau...

Page 141: ...ressure roller is high Change the position of the PR arm covers Refer to the figure below 2 Fuser unit failure Replace the fuser unit User Check Check the printer s environment This symptom occurs when the printer is used in the high humidity environment Step Cause Remedy 1 The pressure of the pressure roller is high Change the position of the PR arm covers Refer to the figure below 2 Fuser unit f...

Page 142: ... an interface switching device Check the descriptions on the software setting in the user s guide Restore the settings at factory shipment Refer to User s guide Check the driver setting 3 7 Network Problems 3 7 1 Cannot make a print through network connection Error code ED EE User Check Check the descriptions in the network user s guide Restore the settings at factory shipment Refer to User s guid...

Page 143: ...voltage power supply PCB ASSY 7 Panel PCB failure Replace the panel PCB ASSY 8 Engine PCB failure Replace the engine PCB ASSY 9 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY 10 Main PCB failure Replace the main PCB ASSY Step Cause Remedy 1 Harness connection failure of the appropriate fan Reconnect the harness of the appropriate fan correctly 2 Failure of the...

Page 144: ...ay correctly Check the printer driver setting Step Cause Remedy 1 Harness connection failure of USB host relay PCB ASSY Check the harness connection of the USB host relay PCB ASSY and reconnect it 2 USB host relay PCB ASSY failure Replace the USB host relay PCB ASSY 3 Main PCB failure Replace the main PCB ASSY Step Cause Remedy 1 Internal temperature thermistor failure Replace the Internal tempera...

Page 145: ...Confidential CHAPTER 3 DISASSEMBLY AND ASSEMBLY ...

Page 146: ...uld be applied when the printer is assembled CONTENTS 1 SAFETY PRECAUTIONS 3 1 2 PACKING 3 2 3 SCREW CATALOGUE 3 3 4 SCREW TORQUE LIST 3 4 5 LUBRICATION 3 6 6 OVERVIEW OF GEARS 3 8 7 HARNESS ROUTING 3 10 8 DISASSEMBLY FLOW 3 21 9 DISASSEMBLY PROCEDURE 3 22 9 1 Paper Tray 3 23 9 2 Paper Stopper 3 24 9 3 Back Cover Back Cover Stopper Arm L R 3 25 9 4 Fuser Cover 3 28 9 5 Fuser Unit 3 30 9 6 Side Cov...

Page 147: ... 3 83 9 33 Fuser Fan 3 84 9 34 Paper Eject ASSY 3 86 9 35 Filter ASSY 3 87 9 36 Paper Eject Motor 3 89 9 37 Back Cover Sensor ASSY 3 90 9 38 Power Fan 3 91 9 39 Low voltage Power Supply Unit 3 93 9 40 Paper Eject Sensor PCB ASSY 3 96 9 41 Low voltage Power Supply PCB ASSY Inlet Harness ASSY 3 97 9 42 Cleaner Pinch Roller Holder 3 100 9 43 Registration Mark Sensor Holder ASSY Shutter Solenoid 3 102...

Page 148: ...Tray Unit 3 129 10 2 T2 Separation Roller ASSY T2 Paper Feed Roller ASSY 1 3 131 10 3 T2 Cover Rear 3 133 10 4 T2 Cover Left 3 134 10 5 T2 Cover Right 3 135 10 6 T2 Relay PCB ASSY 3 136 10 7 T2 Solenoid ASSY 3 137 10 8 Collar 6 3 138 10 9 T2 Paper Feed Frame Unit 3 139 ...

Page 149: ...fter disconnecting flat cables check that each cable is not damaged at its end or shortcircuited When connecting flat cables do not insert them at an angle After insertion check that the cables are not at an angle When connecting or disconnecting cable connectors hold the connector body not the cables If the connector has a lock release the connector lock first to release it After a repair check n...

Page 150: ... PACKING Printer T2 carton Polystyrene pad ASSY Carton outer Carton Polystyrene pad ASSY Carton spacer Carton spacer AC cord T2 styrofoam pad ASSY T2 styrofoam pad ASSY CD ROM ASSY Accessory bag LT User s guide Set guide ...

Page 151: ...te cup B M3x8 Shoulder screw Taptite flat B M3x10 Taptite cup S M3x6 SR Screw bind M3x4 Screw bind Taptite cup B M3x10 Taptite bind S M3x8 Taptite flat B Taptite pan Screw pan S P washer M4x8 Screw pan S P washer M4x8 DB Taptite pan B M4x14 Taptite pan washer B M4x12 DA Taptite cup S M3x10 SR Taptite cup S M3x8 Taptite cup B M3x12 Taptite pan washer Taptite pan B M3x3 5 Screw pan S P washer Screw ...

Page 152: ... M4x12 2 0 70 0 10 7 1 Panel cover ASSY Taptite bind B M4x12 3 0 70 0 10 7 1 USB host relay PCB ASSY Taptite bind B M4x12 2 0 90 0 10 9 1 Main PCB ASSY Taptite cup S M3x6 SR 3 0 70 0 10 7 1 Engine PCB ASSY Taptite cup S M3x6 SR 4 0 70 0 10 7 1 Top beam Taptite cup S M3x6 SR 2 0 70 0 10 7 1 Scanner holder Taptite cup S M3x6 SR 5 0 70 0 10 7 1 Develop release motor Taptite bind S M3x6 SR 2 0 70 0 10...

Page 153: ...ont sensor PCB ASSY Taptite bind B M3x8 1 0 40 0 10 4 1 PF ASSY Taptite bind B M4x12 2 0 80 0 10 8 1 Shoulder screw 1 0 70 0 10 7 1 T1 registration front rear sensor PCB holder Taptite bind B M3x10 1 0 50 0 10 5 1 MP sector solenoid Taptite bind B M3x8 1 0 40 0 10 4 1 MP drive frame Taptite bind B M3x10 3 0 50 0 10 5 1 High voltage power supply shield ASSY Taptite cup S M3x6 SR 2 0 50 0 10 5 1 T2 ...

Page 154: ...The kind of the lubricating oil Maker name Lubrication point Quantity of lubrication MOLYKOTE PG 661 W Dow Corning PF plate ASSY 1 5 mm dia ball Front cover arm L 1 5 mm dia ball Front cover arm R 1 5 mm dia ball PG1 5 PG1 5 PG1 5 PG1 5 PF plate ASSY PF cleaner drive ASSY ...

Page 155: ...3 7 Confidential PG1 5 MOLYKOTE PG 661 W 1 5 mm dia ball PG1 5 PG1 5 Front cover arm L Front cover arm R Front cover ...

Page 156: ...gear Z64 21 LY0233 Fuser drive gear Z25 8 LY0192 Develop joint gear Z48 22 LY0216 Gear Z55 9 LY0199 Drum idle gear Z64 first 23 LY0192 Develop joint gear Z48 10 LY0196 Drum coupling gear Z52 24 LY0197 Drum double idle gear Z64 26 11 LY0198 Drum idle gear Z64 25 LY0196 Drum coupling gear Z52 12 LY0194 Develop joint gear Z48 26 LY0203 Belt idle gear Z64 75 13 LY0220 Gear Z54 18 27 LY0202 Belt idle g...

Page 157: ...Y Layout view Development view Name of gears These parts are subject to change without notice 29 LU5132 Registration gear 31 LY0298 Registration Pinch roller gear bush 30 LY0299 Pinch roller drive gear 29 29 29 30 31 31 29 30 ...

Page 158: ...er ASSY Panel PCB ASSY USB host relay PCB ASSY Hole USB host relay PCB ASSY a b c Top cover ASSY c Main PCB ASSY Top cover ASSY Panel cable rack Upper cable rack a b c Hook CN6 CN10 CN11 Front Front Panel cover ASSY Wireless LAN PCB Ferrite core Ferrite core b a c Wireless LAN PCB ...

Page 159: ...1 Confidential 2 Laser Unit Panel cable rack Upper cable rack Front Front a b c b b c Laser unit a Hook Hole Hole CN15 c Upper cable rack Panel cable rack CN25 CN19 Main PCB ASSY Engine PCB ASSY Clamp Hook ...

Page 160: ...12 Confidential 3 Develop Release Motor 4 Front Cover Sensor Develop release motor Panel cable rack Engine PCB ASSY Hook CN20 Front Panel cable rack Hook Hook Engine PCB ASSY CN14 Front Front cover sensor ...

Page 161: ...ive ASSY back side Hook CN15 CN17 CN11 Top drive ASSY Hook Hook Hook Fuser develop e motor ASSY Engine PCB ASSY Upper cable rack Develop release sensor PCB ASSY PF line holder Registration solenoid ASSY Develop FFC holder Ferrite core Hook Mono solenoid ASSY Drum position sensor PCB ASSY Drum drive motor ...

Page 162: ...SY 7 Toner New Sensor PCB ASSY Hook CN1 Hook Hook Hook PF plate ASSY T1 solenoid ASSY CN9 Engine PCB ASSY PF line holder PF cleaner drive ASSY Front Engine PCB ASSY Hook Hook Hook Toner new sensor Panel cable rack PCB ASSY Front CN16 ...

Page 163: ...ower Supply PCB ASSY Front Front a b c a b c Low voltage power supply cover Lower cable rack Hook CN24 CN23 CN5 Engine PCB ASSY Main PCB ASSY Lower cable rack Top drive ASSY Paper eject sensor PCB ASSY Low voltage power supply PCB ASSY ...

Page 164: ... supply PCB ASSY for CN1 CN2 c1 a c1 c1 a a a a b b b c2 c2 c1 b Hook Hook Hook c2 b CN1 CN2 CN22 CN21 Back cover sensor ASSY Main PCB ASSY Engine PCB ASSY Front Hook c2 Upper cable rack Ferrite core Ferrite core Hook Paper eject ASSY Paper eject ASSY c1 a Hole Hole Paper eject motor Paper eject motor ...

Page 165: ...r Holder ASSY Front Hook CN8 Hook High voltage power supply PCB ASSY Shutter solenoid Registration mark Front Hole c a b Lower cable rack Hook c a b Lower cable rack CN25 CN26 CN27 Main PCB ASSY Front Ferrite core Ferrite core sensor holder ASSY ...

Page 166: ... MP upper cover ASSY MP upper cover ASSY Front Front Engine PCB ASSY Registration Pinch roller gear bush Registration Pinch roller gear bush Registration Pinch roller gear bush PF line holder MP paper empty registration front sensor PCB ASSY MP paper empty registration front sensor PCB ASSY ...

Page 167: ...1 registration front rear sensor PCB ASSY T1 registration front rear sensor PCB ASSY T1 paper edge sensor PCB ASSY MP sector solenoid Hole a b c a Engine PCB ASSY b c MP sector solenoid c b a PF line holder CN13 CN10 CN8 PF cleaner drive ASSY Hole T1 paper edge sensor PCB ASSY ...

Page 168: ...3 20 Confidential 13 Internal Temperature Thermistor Main PCB CN21 Internal temperature Hook Lower cable rack Hook Hook thermistor Internal temperature thermistor Internal temperature thermistor ...

Page 169: ...3 21 Confidential 8 DISASSEMBLY FLOW Disassembly Re Assembly second ...

Page 170: ...ure 1 Unplug the AC cord the USB cable if connected the LAN cable if connected and USB flash memory drive if connected LAN port cap 2 Remove the Paper tray the Toner cartridge the Drum unit the Belt unit and the Waste toner box LAN port cap Belt unit Waste toner box Paper tray Drum unit Toner cartridge ...

Page 171: ...ation pad spring from the Paper tray Fig 3 2 Assembling Note Mount the T1 separation pad holder ASSY in a way that A of the T1 separation pad holder ASSY is inserted into B of the T1 separation pad spring Note Be careful not to lose the T1 separation pad spring Hook B T1 separation pad holder ASSY A Paper tray Paper tray T1 separation pad spring ...

Page 172: ...3 24 Confidential 9 2 Paper Stopper 1 Remove the two Pins to remove the Paper stopper from the Main body Fig 3 3 Pin Pin Paper stopper Main body Front Paper stopper ...

Page 173: ...Stopper Arm L R 1 Open the Back cover Fig 3 4 2 Remove the Back cover stopper arm L and R from the Main body Fig 3 5 Back cover Main body Back side Back cover stopper arm L Back cover stopper arm R Main body Back side Back cover stopper arm L Pin ...

Page 174: ...ntial 3 Remove the Shaft of the Back cover from the Bush on the right side of the Main body Fig 3 6 4 Remove the Back cover Fig 3 7 Main body Back cover Bush Shaft Back side Pin Main body Back cover 4a 4b Back side ...

Page 175: ...27 Confidential 5 Remove the Back cover stopper arm L and R from the Back cover Fig 3 8 Back cover Back cover stopper arm L Back cover stopper arm R 5a 5a 5b 5b Back cover Back cover stopper arm R Center ...

Page 176: ... Open the Back flapper ASSY Fig 3 9 2 Release of the Fuser cover lock lever L and R and open the Fuser cover Fig 3 10 Back flapper ASSY Main body Back side Main body Back side Fuser cover lock lever R Fuser cover lock lever L Fuser cover ...

Page 177: ... cover L 4 Release the Hook to remove the Fuser cover L from the Main body Fig 3 11 5 Slide the Fuser cover in the direction of the arrow 5a to remove it to the front Fig 3 12 Main body Taptite bind S M3x8 Hook Fuser cover L Back side Main body Back side 5a 5b Fuser cover ...

Page 178: ...er cover R 2 Release the Hook to remove the Fuser cover R from the Main body Fig 3 13 3 Disconnect the two Connectors CN1 CN2 from the Paper eject sensor PCB ASSY Fig 3 14 Main body Taptite bind S Fuser cover R Hook M3x8 Back side CN1 CN2 Connector Connector Paper eject sensor PCB ASSY ...

Page 179: ...rom the Fuser unit Fig 3 15 5 Remove the two Taptite pan B M4x14 screws to remove the Fuser unit from the Main body Fig 3 16 Fuser unit Electrode terminal small Electrode terminal large Main body Taptite pan B M4x14 Taptite pan B M4x14 Fuser unit Back side ...

Page 180: ...3 32 Confidential Fig 3 17 Note Do not apply a physical impact or vibration to the Fuser unit Do not touch the roller as shown in the figure below to prevent breakage of the Fuser unit Fuser unit ...

Page 181: ...ont cover Fig 3 18 2 Remove the Taptite bind S M3x8 screw from the front of the Side cover L 3 Remove the Taptite bind B M4x12 screw from the side of the Side cover L Fig 3 19 Main body Front cover Front Taptite bind S M3x8 Side cover L Taptite bind B M4x12 Front ...

Page 182: ...t the cover to release the Hook 7 Lower the cover and then lift it again and release the Hooks 8 and 9 to remove the Side cover L from the Main body Fig 3 21 Assembling Note When assembling the Side Cover L make sure to push A to the rear side of the main body first and then tighten the screws Side cover L Taptite cup S M3x8 Back side Side cover L Front Hook 8 Hook 6 Hook 7 Hook 5 Hook 2 Hook 4 Ma...

Page 183: ...ntial Inside of Side cover L Fig 3 22 6 Remove the Access cover from the Side cover L Fig 3 23 Side cover L Front Back Hook 1 Hook 5 Hook 8 Hook 6 Hook 4 Hook 3 Hook 2 Hook 7 Hook 9 Side cover L Access cover 6a 6b ...

Page 184: ...e cover R ASSY 2 Remove the Taptite bind B M4x12 screw from the side of the Side cover R ASSY Fig 3 24 3 Remove the two Taptite cup S M3x8 screws from the back of the Side cover R ASSY Fig 3 25 Side cover R ASSY Taptite bind B M4x12 Taptite bind S M3x8 Front Side cover R ASSY Taptite cup S M3x8 Back side ...

Page 185: ... Lower the cover and then lift it again and release the Hooks 8 and 9 to remove the Side cover R ASSY from the Main body Fig 3 26 Inside of Side cover R ASSY Fig 3 27 Side cover R ASSY Right side Main body Hook 7 Hook 8 Hook 4 Hook 2 Hook 1 Hook 5 Hook 6 Hook 9 A Hook 3 Hook 8 Side cover R ASSY Front Back Hook 5 Hook 1 Hook 2 Hook 3 Hook 4 Hook 6 Hook 8 Hook 7 Hook 9 Hook 8 ...

Page 186: ...3 38 Confidential 9 8 Duplex Feed ASSY 1 Remove the two Taptite cup B M3x12 screws to remove the Duplex feed ASSY from the Main body Fig 3 28 Main body Taptite cup B M3x12 Back side Duplex feed ASSY ...

Page 187: ...de ASSY 1 Close the Front cover 2 Open the MP cover ASSY Fig 3 29 3 Remove the Pin of the MP link L and R from the MP cover ASSY Fig 3 30 Front cover MP cover ASSY Front MP link R MP link L Main body MP cover ASSY MP link L R Front Pin MP cover ASSY ...

Page 188: ... paper guide ASSY Fig 3 31 5 Slide the MP paper guide ASSY in the direction of the arrow to remove from MP cover ASSY Fig 3 32 MP paper guide ASSY MP cover ASSY MP link R MP link L MP link L R MP paper guide ASSY Front Pin MP cover ASSY MP paper guide ASSY Pin Pin Front ...

Page 189: ...3 41 Confidential 6 Remove the two Pins to remove the MP cover ASSY from the Front cover Fig 3 33 Front cover MP cover ASSY Pin Pin Front ...

Page 190: ...3 42 Confidential 9 10 MP Link L R 1 Remove the MP link L and R from the Front cover Fig 3 34 Front cover MP link L MP link R MP link L 1a 1a 1b 1b Front ...

Page 191: ...remove the Forced develop release link from the Front cover Fig 3 35 3 Release the Hook to remove the Joint release link from the Front cover Fig 3 36 Forced develop Hook Front cover release link Forced develop release link Front Front cover Hook Joint release link Joint release link Front ...

Page 192: ...rom the Main body Fig 3 37 5 Remove the Taptite bind B M4x12 screw from the Front cover arm L Fig 3 38 Boss Boss Front cover arm R Main body Boss Boss Front cover Front cover arm L Front 4a 4b 4a Front cover Front cover arm L Taptite bind B M4x12 ...

Page 193: ...ok to remove the Front cover arm L from the Front cover Fig 3 39 7 Remove the Taptite bind B M4x12 screw from the Front cover arm R Fig 3 40 Front cover arm L Front cover Hook 6b 6a Pin Front cover Front cover arm R Taptite bind B M4x12 ...

Page 194: ...3 46 Confidential 8 Release the Hook to remove the Front cover arm R from the Front cover Fig 3 41 Front cover arm R Front cover Hook 8b 8a Pin ...

Page 195: ...ont cover Fig 3 42 2 Tilt the Front cover release button in the direction of the arrow 2 3 Slide it in the direction of the arrow 3 to remove the shaft and then remove the Front cover release button from the Front cover Fig 3 43 Front cover release button Front cover release button Front cover Hook Rib Front cover Front cover release button Shaft Shaft 2 3 ...

Page 196: ...ont cover release button Fig 3 44 Fig 3 45 Assembling Note When assembling the Front cover release button spring assemble A and B as shown in the figure Front cover release button spring Front cover release button B A Front cover release Front cover release button button spring ...

Page 197: ...plate ASSY from the Main body Fig 3 46 2 Disconnect the three Connectors CN6 CN10 CN11 and cables from the Main PCB ASSY Fig 3 47 Main shield cover plate ASSY Main body Taptite cup S M3x6 SR Taptite cup S M3x6 SR Left side CN6 CN10 CN11 CN14 CN13 CN23 CN22 CN21 CN20 CN19 CN18 CN17 CN16 CN15 CN8 CN1 CN2 Main PCB ASSY ...

Page 198: ...R screw from the front of the Top cover ASSY Fig 3 48 4 Remove the two Taptite bind B M4x12 screws from the back of the Top cover ASSY Fig 3 49 Top cover ASSY Taptite cup S M3x6 SR Front Top cover ASSY Taptite bind B M4x12 Taptite bind B M4x12 Back side ...

Page 199: ...o release the Hook and press the Hook 8 with the screwdriver to release it Release the Hook 9 by pressing it with a screwdriver to remove the Top cover ASSY from the Main body Fig 3 50 Harness routing Refer to Top Cover ASSY Front Hook 1 Top cover ASSY Main body Hook 7 Hook 6 Hook 5 Hook 8 Hook 9 Hook 4 Hook 3 Hook 2 ...

Page 200: ... remove the Wireless LAN PCB from the Top cover ASSY Fig 3 51 2 Remove the Wireless LAN harness ASSY from the Wireless LAN PCB Fig 3 52 Harness routing Refer to Top Cover ASSY Top cover ASSY Pin 1a 1b Wireless LAN PCB Wireless LAN harness ASSY Wireless LAN PCB ...

Page 201: ...wn 2 Remove the three Taptite bind B M4x12 screws from the Top cover ASSY Fig 3 53 3 Release the two Hooks to remove the Panel cover ASSY from the Top cover ASSY Fig 3 54 Taptite bind B M4x12 Top cover ASSY Taptite bind B M4x12 Hook Top cover ASSY Panel cover ASSY Hook ...

Page 202: ... 4 Disconnect the Flat cable CN1 from the Panel PCB ASSY Fig 3 55 5 Remove the two Pins to remove the LCD ASSY from the Panel cover ASSY Fig 3 56 Panel PCB ASSY CN1 Flat cable LCD ASSY Pin Panel cover ASSY Pin LCD ASSY ...

Page 203: ...emove the Panel PCB ASSY from the Panel cover ASSY Fig 3 57 2 Remove the Panel PCB harness ASSY from the CN2 of the Panel PCB ASSY Fig 3 58 Harness routing Refer to Top Cover ASSY Panel cover ASSY Hook Panel PCB ASSY Pin 1a 1b Panel PCB ASSY CN2 Panel PCB harness ASSY ...

Page 204: ... M4x12 screws from the Panel cover ASSY Fig 3 59 2 Lift A of the Panel ground plate to remove the USB host relay PCB ASSY from the Panel cover ASSY Fig 3 60 Panel cover ASSY Taptite bind B M4x12 Panel ground plate Panel ground plate Panel cover ASSY USB host relay PCB ASSY Pin A ...

Page 205: ...3 57 Confidential 3 Remove the Main USB host harness ASSY from the USB host relay PCB ASSY Fig 3 61 Harness routing Refer to Top Cover ASSY USB host relay PCB ASSY Main USB host harness ASSY ...

Page 206: ... and CN14 Fig 3 62 Note After disconnecting flat cable s check that each cable is not damaged at its end or shortcircuited When connecting flat cable s do not insert them at an angle After insertion check that the cable are not at an angle CN6 CN5 CN10 CN11 CN14 CN13 CN23 CN22 CN21 CN20 CN19 CN18 CN17 CN16 CN15 CN8 CN1 CN2 Main PCB ASSY ...

Page 207: ...nfidential 2 Remove the three Taptite cup S M3x6 SR screws to remove the Main PCB ASSY from the Top drive ASSY Fig 3 63 Top drive ASSY Main PCB ASSY Taptite cup S M3x6 SR Taptite cup S M3x6 SR Left side 2a 2b ...

Page 208: ... Engine PCB ASSY from the Top drive ASSY Fig 3 65 Note After disconnecting flat cables check that each cable is not damaged at its end or shortcircuited When connecting flat cables do not insert them at an angle After insertion check that the cables are not at an angle CN12 CN11 CN9 CN13 CN14 CN10 CN8 CN5 CN3 CN2 CN1 CN15 CN25 CN23 CN22 CN21 CN20 CN19 CN18 CN17 CN16 Engine PCB ASSY Taptite cup S M...

Page 209: ...elop FFC holder from the Upper cable rack Fig 3 66 3 Disconnect the wiring of the Laser unit Engine flat cable and Laser unit Main flat cable from the Upper cable rack 4 Release the four Hooks to remove the Upper cable rack from the Base frame unit Fig 3 67 Upper cable rack Hook Develop FFC holder Left side Hook Upper cable rack Hook Base frame unit Left side Hook ...

Page 210: ...aptite cup S M3x6 SR screws to remove the four Scanner holders Fig 3 69 Base frame unit Top beam Taptite cup S M3x6 SR Front Taptite cup S M3x6 SR Scanner holder Taptite cup S M3x6 SR Taptite cup S M3x6 SR Taptite cup S M3x6 SR Taptite cup S Scanner holder Scanner holder Scanner holder M3x6 SR Base frame unit Scanner holder Laser unit Front ...

Page 211: ...bles do not insert them at an angle After insertion check that the cables are not at an angle When the flat cables of the Laser unit are replaced be sure to fold and assemble the Flat cable as shown in the figure Base frame unit Laser unit Connector 7a 7b Front Laser unit Engine Laser unit Main flat cable 7a flat cable Fold down FFC along with the solid line Fold up FFC along with the dotted line ...

Page 212: ...te the Develop release motor counterclockwise to release the Hook to remove the Develop release motor from the Top drive ASSY Fig 3 73 Harness routing Refer to Develop Release Motor Top drive ASSY Taptite bind S M3x6 Develop release motor Left side Left side Develop release motor Top drive ASSY Hook 2b 2a ...

Page 213: ... Disconnect the wiring of the Front cover sensor from the Panel cable rack 2 Release the two Hooks to remove the Front cover sensor Fig 3 74 Harness routing Refer to Front Cover Sensor Pin Hook Hook Panel cable rack Left side Front cover sensor ...

Page 214: ...et from the Top drive ASSY Fig 3 75 Fig 3 76 Assembling Note When assembling the Main insulation sheet be careful to insert the A into the rear side of the Top drive ASSY Main insulation sheet Top drive ASSY Left side Main insulation Top drive ASSY Left side A A A A sheet ...

Page 215: ...ove the Lower cable rack from the Top drive ASSY Fig 3 77 4 Disconnect cables from the PF line holder 5 Release the three Hooks to remove the PF line holder from the Top drive ASSY Fig 3 78 Hook Hook Hook Lower cable rack Top drive ASSY Left side Hook Hook Top drive ASSY PF line holder Left side ...

Page 216: ...e ASSY Fig 3 79 9 Remove the Taptite cup S M3x6 SR screw and the Taptite pan washer B M4x12DA screw and then remove the Grand plate from the Top drive ASSY and PF cleaner drive ASSY Fig 3 80 Hook Hook Top drive ASSY Panel cable rack Taptite cup S M3x6 SR Left side Hook Grand plate Top drive ASSY PF cleaner drive ASSY Taptite pan washer B M4x12DA Left side Taptite cup S M3x6 SR ...

Page 217: ...re to hang the FG wire under bar rear on the Hook of the Base frame unit as shown in the figure before removing and installing the Top drive ASSY Be sure to install the FG wire under bar rear in the Top drive ASSY when installing the Top drive ASSY Taptite bind B Taptite cup S Top drive ASSY Base frame unit M3x6 SR M4x12 Hook Base frame unit FG wire under bar rear FG wire under bar rear ...

Page 218: ...Harness routing Refer to Top Drive ASSY Assembling Note When the Fuser develop motor flat cable is replaced be sure to fold and assemble the flat cable as shown in the figure Hook Hook Base frame unit Top drive ASSY Left side Develop forced release part Forced develop release link Develop forced release part Pin Fold down FFC along with the solid line Fold up FFC along with the dotted line 45 7 mm...

Page 219: ...ed Develop Release Link 1 Remove the Forced develop release link from the Forced develop release cam Fig 3 84 Forced develop release cam Forced develop Forced develop Forced develop release link release link Left side release cam ...

Page 220: ... Z52 from the Top drive ASSY Fig 3 85 Gear position Refer to Top drive ASSY 2 Remove the two Drum idle gear Z64 from the Top drive ASSY Fig 3 86 Gear position Refer to Top drive ASSY Top drive ASSY Drum coupling gear Z52 Drum coupling gear Z52 Drum idle gear Z64 Top drive ASSY ...

Page 221: ...ollar 6 from the Drum idle gear Z64 first Fig 3 87 4 Remove the Drum idle gear Z64 first from the Top drive ASSY Fig 3 88 Gear position Refer to Top drive ASSY Drum idle gear Z64 first Collar 6 Drum idle gear Z64 first Top drive ASSY ...

Page 222: ... from the Top drive ASSY Fig 3 89 Harness routing Refer to Top Drive ASSY Assembling Note Align the phase of the Drum idle gear Z64 Drum idle gear Z64 first and Drum coupling gear Z52 Refer to 6 IF YOU REPLACE THE DRUM DRIVE MOTOR in Chapter 4 Top drive ASSY Screw bind M3x4 Drum drive motor ...

Page 223: ...onnect the wiring of the Drum position sensor PCB ASSY 3 Release the two Hooks to remove the Drum position sensor PCB ASSY from the Top drive ASSY Fig 3 91 Harness routing Refer to Top Drive ASSY Note Be sure to align the phase before removing the gear Top drive ASSY Drum coupling gear Z52 Drum coupling gear Z52 Hook Top drive ASSY Hook Drum position sensor PCB ASSY ...

Page 224: ... solenoid ASSY 2 Remove the Taptite cup S M3x6 SR screw to remove the Registration solenoid ASSY and Registration solenoid spring from the Top drive ASSY Fig 3 92 Harness routing Refer to Top Drive ASSY Taptite cup S M3x6 SR Registration solenoid ASSY Registration solenoid spring Top drive ASSY ...

Page 225: ...Top drive ASSY Fig 3 93 2 Turn the Top drive cover upside down and disconnect the wiring of the Develop release sensor PCB ASSY 3 Release the Hook to remove the Develop release sensor PCB ASSY from the Top drive cover Fig 3 94 Taptite cup S M3x6 SR Top drive ASSY Top drive cover Taptite cup S M3x6 SR Hook Top drive cover Develop release sensor PCB ASSY 3a 3b 3c ...

Page 226: ...r to Top drive ASSY 5 Remove the Taptite cup S M3x6 SR screw to remove the Mono solenoid ASSY and Mono solenoid spring from the Top drive ASSY Fig 3 96 Harness routing Refer to Top Drive ASSY Gear Z63 30 Top drive ASSY Taptite cup S M3x6 SR Top drive ASSY Mono solenoid ASSY Mono solenoid spring ...

Page 227: ...SSY 1 Remove the four Taptite cup S M3x6 SR screws to remove the Fuser Develop Motor ASSY from the Top drive ASSY Fig 3 97 Harness routing Refer to Top Drive ASSY Taptite cup S M3x6 SR Top drive ASSY Taptite cup S M3x6 SR Fuser Develop Motor ASSY ...

Page 228: ...ing and installing the PF plate ASSY be sure to hang the FG wire under bar on the Hook of the Base frame unit as shown in the figure before removing and installing the PF plate ASSY Be sure to install the FG wire under bar in the PF plate ASSY when installing the PF plate ASSY Taptite bind B M4x12 Taptite bind B M4x12 Taptite cup S M3x6 SR PF cleaner drive ASSY PF plate ASSY Left side FG wire PF c...

Page 229: ...move the T1 solenoid ASSY and T1 registration solenoid spring from the PF cleaner drive ASSY Fig 3 100 Harness routing Refer to PF Plate ASSY Note Some of the gears on the PF cleaner drive ASSY easily come off and thus be careful not to lose them Taptite bind B M4x12 Base frame unit Taptite bind B M4x12 Left side PF cleaner drive ASSY Taptite bind B M3x8 PF cleaner drive ASSY T1 solenoid ASSY T1 r...

Page 230: ... the Toner reset holder Fig 3 101 2 Release the six Hooks to remove the Toner New sensor PCB ASSY from the Toner reset holder Fig 3 102 Harness routing Refer to Toner New Sensor PCB ASSY Hook Toner reset holder TE sensor protect film Left side Toner reset holder Hook Left side Hook Pin Pin Toner New sensor PCB ASSY ...

Page 231: ...efer to Internal Temperature Thermistor Assembling Note Insert the tip of the Internal temperature thermistor firmly into the Insertion hole until it reaches the end of the Hole After inserting the Internal temperature thermistor hang the Harness on the Hook Left side Main body Internal temperature thermistor Main body Internal temperature thermistor Hook ...

Page 232: ...age power supply PCB ASSY Fig 3 105 2 Pull out the Fuser fan from the Paper eject ASSY by slightly rotating it in the arrow direction in the figure below Fig 3 106 CN4 High voltage power supply PCB ASSY Fuser fan Connector Right side Paper eject ASSY Label Fuser fan Right side 2b 2a ...

Page 233: ...3 85 Confidential Fig 3 107 Assembling Note When assembling the Fuser fan be sure to assemble it in a way that the label side faces out Label Fuser fan Right side Paper eject ASSY ...

Page 234: ... voltage power supply PCB ASSY 2 Remove the five Taptite cup S M3x6 SR screws to remove the Paper eject ASSY from the Base frame unit Fig 3 108 Harness routing Refer to Paper Eject ASSY Taptite cup S M3x6 SR Base frame unit Taptite cup S M3x6 SR Taptite cup S M3x6 SR Back side Paper eject ASSY ...

Page 235: ...er filter ASSY from the Paper eject ASSY Fig 3 109 2 Remove the Taptite bind B M4x12 screw to remove the Eject duct from the Paper eject ASSY Fig 3 110 Paper eject ASSY Toner filter ASSY 1a 1a 1b Eject duct Paper eject ASSY Pin Pin Taptite bind B M4x12 ...

Page 236: ...3 88 Confidential 3 Remove the Filter ASSY from the Eject duct Fig 3 111 Eject duct Filter ASSY ...

Page 237: ...aper Eject Motor 1 Remove the two Taptite bind S M3x6 screws to remove the Paper eject motor from the Paper eject ASSY Fig 3 112 Harness routing Refer to Paper Eject ASSY Taptite bind S M3x6 Paper eject ASSY Paper eject motor ...

Page 238: ...Cover Sensor ASSY 1 Release the two Hooks to remove the Back cover sensor ASSY from the Paper eject ASSY Fig 3 113 Harness routing Refer to Paper Eject ASSY Hook Back cover sensor ASSY Back cover sensor ASSY Paper eject ASSY Hook ...

Page 239: ...ct the Connector CN5 from the High voltage power supply PCB ASSY Fig 3 114 2 Remove the Power fan from the Base frame unit Fig 3 115 Power fan Right side High voltage power supply PCB ASSY Connector CN5 Base frame unit Label Power fan Right side ...

Page 240: ...3 92 Confidential Fig 3 116 Assembling Note When assembling the Power fan be sure to assemble it in a way that the label side faces out Base frame unit Label Power fan Right side ...

Page 241: ...move the Back flapper ASSY from the Low voltage power supply cover Fig 3 117 2 Release the two Hooks to remove the Switch holder from the Base frame unit Fig 3 118 Low voltage power Back flapper ASSY Pin supply cover Back side Pin Hook Base frame unit Hook Right side Switch holder ...

Page 242: ...inal Fig 3 120 Note When removing the screws of the Screw pan S P washer M4x8 be sure to remove the screw a first and then screw b Assembling Note When assembling the screws of the Screw pan S P washer M4x8 be sure to assemble the screw b first and then screw a Taptite flat B M3x10 Low voltage power AC inlet Pin supply unit Right side Low voltage power supply unit Screw pan S P washer Ground termi...

Page 243: ...M3x12 screws to remove the Low voltage power supply unit from the Base frame unit Fig 3 121 Harness routing Refer to Low voltage Power Supply PCB ASSY Taptite cup S M3x8 Taptite cup B M3x12 Base frame unit Low voltage power supply unit Back side Taptite cup S Taptite cup B M3x8 M3x12 ...

Page 244: ...move the Paper eject sensor PCB ASSY from the Low voltage power supply cover Fig 3 122 Harness routing Refer to Low voltage Power Supply PCB ASSY Hook Low voltage power supply cover 1a 1b 1b 1a Hook Pin Pin A view A view Paper eject sensor PCB ASSY Paper eject sensor PCB ASSY ...

Page 245: ...Low voltage power supply plate from the Low voltage power supply cover Fig 3 123 3 Disconnect the Connector CN1 to remove the Inlet harness ASSY from the Low voltage power supply PCB ASSY Fig 3 124 Taptite pan washer B Screw pan S P washer M4x8 Low voltage power Taptite pan washer B Low voltage power supply ground plate M4x12DA M4x12DA supply plate Low voltage power supply cover Hook Harness Harne...

Page 246: ...N2 from the Low voltage power supply PCB ASSY Fig 3 125 5 Release the two Hooks to remove the Power switch from the Power switch holder Fig 3 126 CN2 CN102 CN101 CN103 CN1 Low voltage power supply PCB ASSY Hook Power switch holder Hook Power switch ...

Page 247: ...ve the four Screw cup M3x6 screws to remove the Low voltage power supply PCB ASSY from the Low voltage power supply plate Fig 3 127 Screw cup M3x6 Low voltage power Low voltage power supply Screw cup M3x6 PCB ASSY supply plate ...

Page 248: ...r springs from the Low voltage power supply unit Fig 3 128 2 Press the stopper and then slide the Cleaner pinch roller to remove it from the Low voltage power supply unit Fig 3 129 Pin Flapper spring Front chute flapper Low voltage power supply unit Hook Pin Flapper spring Cleaner pinch roller holder stopper Low voltage power supply unit 2a 2c 2b ...

Page 249: ...ing of the Cleaner pinch roller holder to remove the Cleaner pinch roller ASSY 4 Remove the other three Cleaner pinch roller ASSY in the same way Fig 3 130 Cleaner pinch roller holder Cleaner spring Cleaner pinch roller ASSY Cleaner spring 3b 3a 3a ...

Page 250: ...oltage power supply PCB ASSY Fig 3 131 2 Remove the Core from the Harness of the Registration mark R PCB and Belt temperature sensor Fig 3 132 High voltage power supply PCB ASSY CN8 Registration mark sensor holder ASSY Connector Core Registration mark R PCB Belt temperature sensor High voltage power supply PCB ASSY Left side ...

Page 251: ... the Base frame unit Fig 3 133 4 Remove the Taptite bind B M3x10 screw to remove the Shutter solenoid from the Registration mark sensor holder ASSY Fig 3 134 Taptite bind B M3x10 Base frame unit Registration mark sensor holder ASSY Back side Taptite bind B M3x10 Registration mark sensor holder ASSY Shutter solenoid Pin ...

Page 252: ... routing Refer to Registration Mark Sensor Holder ASSY Assembling Note Be sure to firmly insert the tip of the Pin of the Shutter solenoid into A of the Registration mark sensor shutter Registration mark sensor shutter Shutter solenoid A ...

Page 253: ...PCB ASSY 1 Press A to release the Hook and then remove the MP upper frame cover from the MP upper cover ASSY Fig 3 136 2 Remove the MP lift arm B from the MP upper cover ASSY Fig 3 137 MP upper cover ASSY MP upper frame cover A Hook MP lift arm B MP upper cover ASSY ...

Page 254: ...he Hook to remove the MP holder bush from the MP upper cover ASSY Fig 3 138 4 Remove the MP roller holder ASSY from the MP upper cover ASSY Fig 3 139 Hook MP upper cover ASSY MP holder bush MP upper cover ASSY MP roller holder ASSY ...

Page 255: ...gear from the Base frame unit Fig 3 140 Gear position Refer to PF ASSY 6 Remove the Pinch roller drive gear from the Base frame unit Fig 3 141 Gear position Refer to PF ASSY Base frame unit Registration gear Base frame unit Pinch roller drive gear ...

Page 256: ...on Refer to PF ASSY 8 Remove the two Taptite bind B M3x10 screws Slide the MP drive shaft as shown in the figure Remove the MP upper cover ASSY from the PF ASSY Fig 3 143 Hook Base frame unit Registration Pinch roller gear bush Taptite bind B M3x10 PF ASSY MP upper cover ASSY Taptite bind B M3x10 Separation R shaft bush MP drive shaft ...

Page 257: ...g 3 144 10 Release the two Hooks to remove the MP paper empty actuator A ASSY from the MP upper cover ASSY Fig 3 145 Hook MP upper cover ASSY Sensor cover MP Hook Hook Hook MP upper cover ASSY MP paper empty actuator A ASSY MP paper empty actuator A ASSY MP paper empty actuator B MP paper empty actuator B ...

Page 258: ...actuator B from the MP upper cover ASSY Fig 3 146 12 Release the Hook to remove the Separation R shaft bush from the MP drive shaft Fig 3 147 Hook MP upper cover ASSY Align here Align here 11b 11c 11a MP paper empty actuator B Hook Separation R shaft bush MP drive shaft ...

Page 259: ...tuator Fig 3 148 14 Take out the MP drive shaft and then remove the MP registration front actuator from the MP upper cover ASSY Fig 3 149 Hook MP upper cover ASSY MP registration front actuator spring MP registration front actuator MP drive shaft MP upper cover ASSY 14a 14b MP registration front actuator ...

Page 260: ...move the Taptite bind B M3x8 screw and then remove the MP paper empty registration front sensor PCB ASSY from the MP upper cover ASSY Fig 3 150 Harness routing Refer to MP Paper Empty Registration Front Sensor PCB ASSY Taptite bind B M3x8 MP upper cover ASSY MP paper empty registration front sensor PCB ASSY ...

Page 261: ... 151 2 Slide the Roller holder ASSY in the direction of the arrow 2 to remove it from the C of the PF ASSY 3 Slide the Roller holder ASSY in the direction of the arrow 3a and 3b in this order to remove it Fig 3 152 1b 1a Front Roller holder ASSY Roller holder ASSY B A T1 lift arm T1 lift arm PF ASSY Roller holder ASSY C PF ASSY 3b 3a 2 ...

Page 262: ...e direction of the arrow 4a to remove it from the Boss of the PF ASSY Fig 3 154 Assembling Note Align the Shaft of the Roller holder ASSY to the hole of the PF ASSY and insert it into the hole Roller holder ASSY PF ASSY b a Hole Shaft a PF ASSY PF ASSY Boss PF ASSY T1 lift arm T1 lift arm Boss 4b 4a Front ...

Page 263: ...crew from the PF ASSY 6 Remove the two Taptite bind B M4x12 screws then shift the PF ASSY to the right and remove it from the Base frame unit Fig 3 155 Harness routing Refer to PF ASSY PF ASSY Shoulder screw Taptite bind B M4x12 Base frame unit ...

Page 264: ...on front rear sensor PCB holder from the PF ASSY Fig 3 156 3 Release the three Hooks to remove the T1 registration front rear sensor PCB ASSY from the T1 registration front rear sensor PCB holder Fig 3 157 Harness routing Refer to PF ASSY Taptite bind B M3x10 PF ASSY T1 registration front rear sensor PCB holder Hook T1 registration front rear Hook sensor PCB ASSY T1 registration front rear sensor ...

Page 265: ...move the MP sector solenoid and Solenoid spring MP from the PF ASSY Fig 3 158 Fig 3 159 Harness routing Refer to PF ASSY Assembling Note When assembling the MP sector solenoid be sure to assemble it as shown in the figure below Taptite bind B M3x8 PF ASSY MP sector solenoid Solenoid spring MP MP sector solenoid PF ASSY MP sector lever ...

Page 266: ... the MP drive frame 2 Remove A of the Registration roller ground wire 3 Remove the MP drive frame from the PF ASSY Fig 3 160 4 Release the Hook to remove the Separation R shaft bush from the T1 drive shaft gear Z17M07 Fig 3 161 Pin MP drive frame Registration roller ground wire A PF ASSY Taptite bind B M3x10 Taptite bind B M3x10 Hook T1 drive shaft gear Z17M07 Separation R shaft bush PF ASSY ...

Page 267: ... the Hook of the T1 paper edge actuator Fig 3 162 6 Take out the T1 drive shaft gear Z17M07 from the PF ASSY and then remove the T1 paper edge actuator Fig 3 163 Hook T1 paper edge actuator spring PF ASSY T1 paper edge actuator Hook PF ASSY T1 drive shaft gear Z17M07 T1 paper edge actuator 6a 6b ...

Page 268: ...onnect the wiring of the T1 paper edge sensor PCB ASSY 8 Release the three Hooks to remove the T1 paper edge sensor PCB ASSY from the PF ASSY Fig 3 164 Harness routing Refer to PF ASSY Hook T1 paper edge sensor PCB ASSY PF ASSY ...

Page 269: ...3 121 Confidential 9 49 Cleaner Drive Gear 15 1 Press the Hook of the Cleaner drive gear 15 and then remove it from the Main body Fig 3 165 Main body Cleaner drive gear 15 Hook Cleaner drive gear 15 ...

Page 270: ...SY 1 Remove the High voltage power supply protect film from the Base frame unit Fig 3 166 2 Remove the four Spacers from the Base frame unit Fig 3 167 High voltage power supply protect film Base frame unit Right side Right side Base frame unit Spacer Spacer ...

Page 271: ...nectors CN1 CN2 from the High voltage power supply PCB ASSY Fig 3 168 4 Remove the two Taptite cup S M3x6 SR screws Fig 3 169 CN1 CN2 CN4 CN5 CN8 CN7 CN6 High voltage power supply PCB ASSY Taptite cup S M3x6 SR High voltage power supply PCB ASSY ...

Page 272: ... CN6 CN7 Fig 3 170 7 Release the Hook to remove the High voltage power supply shield ASSY from the High voltage power supply PCB ASSY Fig 3 171 Hook Hook Hook Hook High voltage power supply PCB ASSY Base frame unit High voltage power supply PCB ASSY CN6 CN7 5 Right side 6 6 Hook High voltage power supply PCB ASSY High voltage power supply shield ASSY ...

Page 273: ...to remove the Waste toner sensor cover from the Base frame unit Fig 3 172 2 Release the three Hooks to remove the Waste toner sensor from the Base frame unit Fig 3 173 Hook Base frame unit Waste toner sensor cover Front Hook Waste toner sensor Base frame unit Hook Hook ...

Page 274: ...3 126 Confidential 3 Disconnect the Connector from the Waste toner sensor Fig 3 174 Waste toner sensor Connector ...

Page 275: ... four Hooks to remove the Air duct cover from the Base frame unit Fig 3 175 2 Disconnect the wiring of the Blower 3 Remove the Blower from the Base frame unit Fig 3 176 Hook Base frame unit Air duct cover Hook Right side Base frame unit Label Blower Right side ...

Page 276: ...3 128 Confidential Fig 3 177 Assembling Note When assembling the Blower be sure to assemble it in a way that the label side faces up Base frame unit Label Right side Blower ...

Page 277: ...he T2 paper tray unit from the main body Fig 3 178 2 Release the two Hooks of the T2 separation pad ASSY to remove them in the upward direction Fig 3 179 Note Be careful not to lose the T2 separation pad spring T2 paper tray unit Main body Hook Hook T2 separation pad ASSY T2 paper tray unit ...

Page 278: ...3 130 Confidential 3 Remove the T2 separation pad spring from the T2 separation pad ASSY Fig 3 180 T2 separation pad ASSY T2 separation pad spring ...

Page 279: ...ction of the arrow 2a Fig 3 181 Fig 3 182 Assembling Note When assembling the T2 separation roller ASSY be sure to assemble it by sliding it in the direction of the arrow b as rotating the T2 separation roller ASSY in the direction of the arrow a Hook T2 separation roller ASSY T2 separation roller ASSY T2 paper feed frame unit T2 paper feed drive shaft T2 paper feed drive shaft 1 2b 2a a b T2 sepa...

Page 280: ...3 132 Confidential 3 Release the Hooks to remove the T2 paper feed roller ASSY 1 from the T2 paper feed shaft Fig 3 183 Hook T2 paper feed frame unit T2 paper feed roller ASSY 1 T2 paper feed shaft ...

Page 281: ... the two Taptite cup S M3x10 SR screws from the T2 cover rear Fig 3 184 2 Remove the two Pins to remove the T2 cover rear from the Main body Fig 3 185 T2 cover rear Taptite cup S M3x10 SR Taptite cup S M3x10 SR Pin Pin T2 cover rear 2a 2b Main body ...

Page 282: ...he T2 cover left Fig 3 186 2 Remove the one Pin and then release the two Hooks at the top 3 Release the two Hooks at the bottom to remove the T2 cover left from the T2 frame L unit Fig 3 187 Taptite cup S M3x6 SR Taptite cup S M3x6 SR T2 cover left Hook Hook Pin T2 cover left T2 frame L unit ...

Page 283: ...T2 cover right Fig 3 188 2 Remove the one Pin and then release the two Hooks at the top 3 Release the three Hooks at the bottom to remove the T2 cover right from the T2 frame L unit Fig 3 189 Taptite cup S M3x6 SR Taptite cup S M3x6 SR T2 cover right T2 cover right Hook Hook Pin T2 frame L unit ...

Page 284: ...Y Fig 3 190 2 Remove the Taptite cup S M3x6 SR screw to remove the T2 Relay PCB ASSY from the T2 frame L unit Fig 3 191 T2 Relay PCB ASSY Not used T2 paper edge sensor T2 plate up detection sensor T2 connector T2 plate up motor T2 solenoid T2 Relay PCB ASSY Taptite cup S M3x6 SR 2a 2b T2 frame L unit ...

Page 285: ... ASSY from the T2 frame L unit Fig 3 192 2 Remove the Screw flanged M3x3 5 screw to remove the T2 solenoid ASSY and T2 solenoid spring MP from the T2 solenoid holder Fig 3 193 Taptite cup S M3x6 SR T2 frame L unit T2 solenoid holder ASSY Screw flanged M3x3 5 T2 solenoid holder T2 solenoid ASSY T2 solenoid spring MP ...

Page 286: ...3 138 Confidential 10 8 Collar 6 1 Remove the two pieces of the Collar 6 from the Fittings shaft Fig 3 194 Fittings shaft Collar 6 ...

Page 287: ...Feed Frame Unit 1 Remove the Clutch spring from the Clutch arm ASSY Fig 3 195 2 Release the Hook to remove the Gear 45 40 from the T2 frame L unit Fig 3 196 Clutch arm ASSY Clutch arm ASSY Clutch spring Gear 45 40 T2 frame L unit Hook ...

Page 288: ...3 140 Confidential 3 Remove the Collar 6 from the Clutch arm ASSY Fig 3 197 4 Remove the Clutch arm ASSY from the T2 frame L unit Fig 3 198 Collar 6 Clutch arm ASSY T2 frame L unit Clutch arm ASSY ...

Page 289: ...beam F ASSY from the T2 frame L unit Fig 3 199 6 Remove the Retaining ring E4 from the F roller and then remove the Gear 24 and FR bush Fig 3 200 Taptite cup S M3x6 SR T2 beam F ASSY T2 frame L unit Taptite cup S M3x6 SR Taptite cup S M3x6 SR F roller Retaining ring E4 Gear 24 FR bush ...

Page 290: ...Fig 3 201 8 Remove the Lift spring from the Hook of the Lift lever A 9 Remove the F roller from the T2 frame L unit in the directions of the arrows 9a 9b and 9c in this order Fig 3 202 F roller Retaining ring E3 FR bush TR Lift lever A Lift lever A Hook Lift spring 8 9a 9c T2 frame L unit F roller 9b ...

Page 291: ...n assembling the F roller be sure to assemble it in a way that the Rib of the T2 paper feed frame unit comes between A and B of the Lift lever B and the lever of the T2 paper feed holder unit comes in front of B F roller T2 paper feed frame unit Lift lever B A B lever Rib T2 paper feed holder unit Hook T2 frame L unit Gear 20A ...

Page 292: ...33 from the T2 frame L unit Fig 3 205 12 Remove the Extension spring from the Spring hook 13 Release the Hook to remove the Gear 46 55 from the T2 frame L unit Fig 3 206 Hook T2 frame L unit Gear 33 Hook T2 frame L unit Gear 46 55 Extension spring Spring hook ...

Page 293: ...e the Gear 46 from the T2 frame L unit Fig 3 207 15 Turn the T2 frame L unit upside down 16 Remove the two Taptite cup S M3x6 SR screws from the T2 beam front Fig 3 208 T2 frame L unit Gear 46 Taptite cup S M3x6 SR T2 beam front ...

Page 294: ...o the original position 18 Remove the two Taptite cup S M3x6 SR screws from the T2 beam rear Fig 3 209 19 Remove the two Taptite cup S M3x6 SR screws from the T2 beam rear Fig 3 210 T2 beam rear Taptite cup S M3x6 SR Taptite cup S M3x6 SR T2 beam rear ...

Page 295: ...4x10 screw and Bush Fig 3 211 21 Remove the T2 paper feed frame unit from the T2 frame L unit in the direction of the arrows 21a and 21b in this order Fig 3 212 Taptite bind B M4x10 T2 frame L unit Bush T2 frame L unit T2 paper feed frame unit 21b 21a ...

Page 296: ...Confidential CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS REQUIRED AFTER PARTS REPLACEMENT ...

Page 297: ...ntenance Mode Code 83 4 6 1 7 Performing the Adjustment of Inter color Position Alignment Maintenance Mode Code 66 4 6 2 IF YOU REPLACE THE REGISTRATION MARK SENSOR HOLDER ASSY 4 6 2 1 Sensitivity Adjustment of Density Sensor Maintenance Mode Code 72 4 6 2 2 Performing the Developing Bias Voltage Correction Maintenance Mode Code 83 4 6 2 3 Performing the Adjustment of Inter color Position Alignmen...

Page 298: ...Confidential 5 IF YOU REPLACE THE LOW VOLTAGE POWER SUPPLY PCB ASSY 4 9 5 1 Reset of Irregular Power Supply Detection Counter 4 9 6 IF YOU REPLACE THE DRUM DRIVE MOTOR 4 10 ...

Page 299: ...that has been created in the C drive Extract the copied file and execute brusbsn exe file by double clicking it 5 The download utility FILEDG32 EXE Copy it into the hl4000 folder that has been created in the C drive 6 The Brother maintenance USB printer driver Maintenance_Driver zip Copy it into the hl4000 folder that has been created in the C drive Extract the copied file 7 The firmware upd Used ...

Page 300: ...heck that appears on the LCD 2 Connect the computer to the printer with the USB cable 3 Double click the FILEDG32 EXE to start The following screen appears Select the Brother Maintenance USB Printer 4 Drag and drop a program file that you want to rewrite for instance LZXXXX_ upd onto the Brother Maintenance USB Printer icon in the screen shown above 5 Upon completion of rewriting the printer resta...

Page 301: ...and take out the USB flash memory and insert it again When file names are displayed select the program files which need to be rewritten and repeat the above procedures 3 to 5 to rewrite all the selected program files 7 When the rewrite of the main firmware is finished the printer automatically restarts 8 Remove the USB flash memory drive from the USB direct interface once the update have finished ...

Page 302: ...y country in accordance with 1 4 19 Setting by country in Chapter 5 1 4 Setting the Serial Number Procedures 1 Connect the PC and printer with the USB cable 2 Double click the brusbsn exe file which has been copied in the hl4000 folder to start 3 Click the C Laser 10Model 4 In Port on the brusbsn screen select the port number assigned to the Brother Maintenance USB Printer If the port number is un...

Page 303: ...ies window appears as shown below 4 Click the Ports tab In this example the port number assigned to the Brother Maintenance USB Printer is USB001 5 Enter the serial number the fifteen digits of the printer into the box on the Serial No 6 Click the OK button The serial number is written in the printer Memo Refer to APPENDIX 1 to know how to read the serial number of the printer ...

Page 304: ... do when replacing the laser unit Sensitivity adjustment of density sensor Maintenance mode code 72 Performing the developing bias voltage correction Maintenance mode code 83 Performing the adjustment of inter color position alignment Maintenance mode code 66 2 1 Sensitivity Adjustment of Density Sensor Maintenance Mode Code 72 Make sensitivity adjustments of the density sensor in accordance with ...

Page 305: ...nsor Maintenance Mode Code 72 Make sensitivity adjustments of the density sensor in accordance with 1 4 18 Sensitivity adjustment of density sensor in Chapter 5 3 2 Performing the Developing Bias Voltage Correction Maintenance Mode Code 83 Perform developing bias voltage correction in accordance with 1 4 25 Developing bias voltage correction in Chapter 5 3 3 Performing the Adjustment of Inter colo...

Page 306: ...ance Mode Code 72 Make sensitivity adjustments of the density sensor in accordance with 1 4 18 Sensitivity adjustment of density sensor in Chapter 5 4 2 Performing the Developing Bias Voltage Correction Maintenance Mode Code 83 Perform developing bias voltage correction in accordance with 1 4 25 Developing bias voltage correction in Chapter 5 4 3 Performing the Adjustment of Inter color Position A...

Page 307: ...ly is used the same error might occur again even if the low voltage power supply PCB ASSY is replaced For this reason be sure to ask the user to rearrange the installation environment 1 Press the OK button and then the Go button while the printer is in the ready state Next press the button four times to enter the maintenance mode The printer displays on the LCD 2 Connect the PC to the printer with...

Page 308: ...hase alignment procedure 1 When assembling Nos 1 and 2 LY0197001 Drum idle gear Z64 26 be sure to assemble them by aligning the phase as shown in the figure below Align the mark of the Drum idle gear Z64 26 with the shaft direction of the Drum coupling gear Z52 Fig 4 2 1 2 LY0197001 Drum idle gear Z64 26 3 LY0198001 Drum idle gear Z64 4 LY0199001 Drum idle gear Z64 first 5 LY0198001 Drum idle gear...

Page 309: ...w Fig 4 3 Top drive ASSY Drum idle gear Z64 Drum idle gear Z64 first Drum idle gear Z64 Mark Mark Mark Motor gear Align the phase of the mark Mark on the sheet metal Mark on the sheet metal 3 4 5 on the gear to the mark on the sheet metal Align the phase of the mark on the gear to the mark on the sheet metal Align the phase of the mark on the gear to the center of the Motor gear ...

Page 310: ...idle gear Z64 26 Align the mark of the Drum coupling gear Z52 of No 8 with the mark of the Drum idle gear Z64 26 Align the mark of the Drum coupling gear Z52 of No 9 at the center between the two marks of the Drum idle gear Z64 26 Fig 4 4 Note Since the teeth of the gears are oriented at an angle in the shaft direction be careful when aligning the phase upon mounting the gears Top drive ASSY 6 Mar...

Page 311: ...Confidential CHAPTER 5 SERVICE FUNCTIONS ...

Page 312: ...6 Software version check Function code 25 5 10 1 4 7 One Push Demo setting Function code 28 5 11 1 4 8 Operational check of sensors Function code 32 5 12 1 4 9 LAN connection status display Function code 33 5 15 1 4 10 Printout of EEPROM log Function code 40 5 16 1 4 11 Not disclosed to users functions Function code 45 5 17 1 4 12 Adjustment of inter color position alignment Function code 66 5 21 ...

Page 313: ...ervice Function Menus Enabled by Pressing Button s When Turning the Printer On 5 50 2 2 Developer Roller Counter Reset Function 5 52 2 3 Parts Life Reset Function 5 54 2 4 Printout of Printer Settings 5 55 2 5 Deletion of User Setting Information etc 5 63 2 6 How to Recover from Errors of the Fuser Unit 5 64 2 7 Switching of Return Value of USB No Support for Banding 5 65 2 8 Drum Cleaning 5 67 2 ...

Page 314: ...1 2 How to Enter the End User accessible Maintenance Mode Basically the maintenance mode functions listed in the next page should be accessed by service personnel only However you can allow end users to access some of these under the guidance of service personnel by phone for example The end user accessible functions are shaded in the table given on the next page codes 09 12 25 28 45 66 68 71 72 7...

Page 315: ... 5 16 45 Not disclosed to users functions 1 4 11 5 17 66 Adjustment of inter color position alignment 1 4 12 5 21 67 Continuous print test 1 4 13 5 25 68 Laser unit test pattern print 1 4 14 5 28 69 Frame pattern print One sided 1 4 15 5 29 70 Frame pattern print Two sided 1 4 16 5 31 71 Color test pattern 1 4 17 5 33 72 Sensitivity adjustment of density sensor 1 4 18 5 35 74 Setting by country 1 ...

Page 316: ...AMETER INIT appears on the LCD 2 Upon completion of parameter initialization the printer returns to the initial state of the maintenance mode Data item Function code 01 Function code 91 Printer switch Counter information These will not be initialized These will not be initialized Error history MAC address Ethernet Address Operation lock of the control panel password These will be initialized Secur...

Page 317: ...uality and if there is any image loss Operating procedure 1 Press the or button to display MAINTENANCE 09 on the LCD in the initial state of the maintenance mode Then press the OK button 2 Printing of a monochrome image quality test pattern see the figure below is started When printing is finished the printer returns to the initial state of the maintenance mode Fig 5 1 ...

Page 318: ... Function WSW17 Switching of the time display method between the American method MM DD YY and European method DD MM YY WSW47 Switching between high speed USB and full speed USB WSW55 Interval of time required for the developing bias voltage correction WSW56 Last Job Reprint function setting Switching of the display for the coverage of toner cartridge Switching of the CPU sleep mode WSW59 Enabling ...

Page 319: ...tton as with the procedure 5 Input a value up to the selector 8 by repeating the aforementioned procedure according to the need When an incorrect value is inputted move the cursor back by pressing the Back button and re input a correct value 7 Press the OK button when the setting value is entered This operation saves the newly entered selector values onto the EEPROM and readies the printer for acc...

Page 320: ...e maintenance mode Then press the OK button The printer displays PRINTING on the LCD 2 Printing of the CONFIGURATION LIST see the figure below is started When printing is finished the printer returns to the initial state of the maintenance mode Fig 5 2 Note The function names specific to multi function printers are printed in CONFIGURATION LIST for convenience of program development They are inval...

Page 321: ...lays as shown below 3 Press Cancel button in any process of the display cycle The printer returns to the initial state of the maintenance mode Display 1 Backlight LCD Data LED Error LED OFF Display of all dots Green blinking Red blinking Display 2 Backlight LCD Data LED Error LED OFF Display of 16 dots in 2 lines Green blinking Red blinking Display 3 Backlight LCD Data LED Error LED OFF Display of...

Page 322: ...ed in the illustration shown below The LCD shows the corresponding number in decimal notation each time a button is pressed Check that the displayed number is correct by referring to the illustration below If a button is pressed out of order the printer displays the INVALID OPERATE on the LCD Press the Cancel button and the press the correct buttons 3 After the last number button is pressed the pr...

Page 323: ...hecks if these two types of check sum information are matched each other When you press the OK button while ROM Check Sum is displayed check is automatically conducted for each ROM of each software part When the check sum is matched OK is displayed on the LCD When all ROMs result in OK ROM Check Sum OK is displayed at the end and the operation is finished When the check sum of any ROM is not match...

Page 324: ...AINTENANCE 28 on the LCD in the initial state of the maintenance mode Then press the OK button The printer displays OnePushDemo ON on the LCD 2 Press the OK button so that the One Push Demo function is set to be enabled 3 The printer automatically returns to the initial state of the maintenance mode Note To terminate this operation press the Cancel button The printer returns to the initial state o...

Page 325: ... detection sensor Plate down Plate up T2 T2 connector Paper tray 2 installed not installed MP MP paper empty sensor MP tray paper not detected detected MR MP registration front sensor MP tray paper not detected detected CV Front cover sensor Front cover closed open RC Back cover sensor Back cover closed open RM Registration front sensor Paper not detected detected RA Registration rear sensor Paper...

Page 326: ...tion of sensors Fig 5 5 LCD Sensors Sensing status OK NG of temperature humidity TMP External temperature humidity sensor XX C NG HUM External temperature humidity sensor XX NG MAC Internal temperature sensor XX C NG BT Belt temperature sensor XX C NG Note If the sensor detects the abnormal value the printer displays NG on the LCD T1 registration front rear sensor PCB ASSY PF ASSY T1 paper edge se...

Page 327: ...ensor Magenta Cyan Toner New sensor PCB ASSY MP paper empty sensor MP registration front sensor cover ASSY sensor PCB ASSY Registration mark sensor Registration mark R PCB ASSY T2 paper feed frame unit T2 paper edge sensor T2 plate up detection sensor T2 connector Internal temperature sensor Registration mark L PCB ASSY Paper eject sensor Low voltage power supply unit Back cover sensor Paper eject...

Page 328: ...ure 1 Press the or button to display MAINTENANCE 33 on the LCD in the initial state of the maintenance mode Then press the OK button 2 The display items in the table above are displayed 3 Press the Cancel button to return to the printer to the initial state of the maintenance mode LCD LAN connection status Active 100B FD 100B FD Active 100B HD 100B HD Active 10B FD 10B FD Active 10B HD 10B HD Inac...

Page 329: ...ription E2PDUMP ENGN ALL Print of all the values stored in the E2PROM of the engine control unit print of 1 page E2PDUMP MAIN TOP Print of the values stored in the E2PROM corresponding to the top 1 Kbytes of the main controller print of 1 page E2PDUMP MAIN BTM Print of the values stored in the E2PROM corresponding to the last 1 Kbytes of the main controller print of 1 page E2PDUMP MAIN REG Print o...

Page 330: ...er To avoid this problem the return value of the serial No can be fixed to 0 is displayed at the end of the currently specified function in the LCD display Operating procedure 1 Press the or button to display MAINTENANCE 45 on the LCD in the initial state of the maintenance mode Then press the OK button The USBNo will appear on the LCD 2 Press the OK or Go button to select USB No ON or USB No OFF ...

Page 331: ...olor or the gray color is uneven upon printing is displayed at the end of the currently specified function in the LCD display Operating procedure 1 Press the or button to display MAINTENANCE 45 on the LCD in the initial state of the maintenance mode Then press the OK button The USBNo will appear on the LCD 2 Press the or button to display DP ImpGray and then press the OK or Go button 3 Press the o...

Page 332: ...lex printing Function This function is to adjust the left end print start position on the second side in the left and right direction if it is displaced in duplex printing The adjustable range is 100 to 750 unit 300 dpi The minus direction means the left direction Operating procedure 1 Press the or button to display MAINTENANCE 45 on the LCD in the initial state of the maintenance mode Then press ...

Page 333: ...nsfer current setting Operating procedure 1 Press the or button to display MAINTENANCE 45 on the LCD in the initial state of the maintenance mode Then press the OK button The USBNo will appear on the LCD 2 Press the or button until Special Printing is displayed to press the OK button 3 Press the or button to change the setting and press the OK or Go button There are four setting options Default HA...

Page 334: ...toner color Y M or C of which cartridge became empty Note If an error occurs after executing Maintenance Mode 66 upgrade the firmware to the latest one Refer to 1 1 Rewriting the Firmware Sub Firmware Main Firmware in Chapter 4 After upgrading the firmware execute Maintenance Mode 66 again Error message Measure FAILED Press the Go button to clear the error Adjust inter color position alignment man...

Page 335: ...displayed 8 Press the Cancel button to return to the printer to the initial state of the maintenance mode Adjustment of inter color position alignment manual Operating procedure 1 Press the or button to display MAINTENANCE 66 on the LCD in the initial state of the maintenance mode Then press the OK button REGISTRATION is displayed on the LCD Load A4 size paper on the tray 2 Press the or button to ...

Page 336: ...5 23 Confidential Inter color position alignment adjustment chart Fig 5 8 ...

Page 337: ...the or button to display MAINTENANCE 66 on the LCD in the initial state of the maintenance mode Then press the OK button REGISTRATION is displayed on the LCD 2 Press the or button to display MANUAL REG RESET on the LCD and then press the OK button 3 PLEASE WAIT is displayed on the LCD 4 When reset of color registration adjustment is finished the printer goes back to the initial state of the mainte...

Page 338: ...ect a relevant continuous print pattern using or button and then press the OK button The available continuous print patterns are shown below KCMY1 and KCMY5 are available only for A4 and Letter 3 When SELECT A4 is displayed on the LCD select a relevant paper size using or button and then press the OK button The available paper sizes are shown below LCD SELECT K 100 SELECT C 100 SELECT M 100 SELECT...

Page 339: ...ial state of the maintenance mode LCD SELECT TRAY1 SELECT TRAY2 SELECT MP SELECT TRAY1 DX SELECT TRAY2 DX SELECT MP DX Note The test printing is stopped until there is no paper in a tray Press the Cancel button to stop if you check the paper feeding and ejecting operations Printing is resumed when paper is loaded in the tray In the case that the error occurs during test printing the test printing ...

Page 340: ...5 27 Confidential Continuous print pattern Fig 5 9 SELECT K 100 SELECT C 100 SELECT M 100 SELECT Y 100 SELECT R 100 SELECT G 100 SELECT B 100 SELECT KCMY1 SELECT KCMY5 SELECT Lattice ...

Page 341: ...de When an error message is displayed on the LCD take the measures described in the table below indicates the toner color K Y M or C of which cartridge became empty Laser unit test pattern Fig 5 10 Note When printing fails a relevant error is displayed on the LCD When the error factors are removed and the Go button is pressed the printer automatically recovers to the re executable state PRINTING i...

Page 342: ...he initial state of the maintenance mode When an error message is displayed on the LCD take the measures described in the table below indicates the toner color K Y M or C of which cartridge became empty Note When printing fails a relevant error is displayed on the LCD Remove the cause of error and press the Go button and the printer automatically goes back to the executable state and WAKU SX is di...

Page 343: ...5 30 Confidential Fig 5 11 ...

Page 344: ...he initial state of the maintenance mode When an error message is displayed on the LCD take the measures described in the table below indicates the toner color K Y M or C of which cartridge became empty Note When printing fails a relevant error is displayed on the LCD Remove the cause of error and press the Go button and the printer automatically goes back to the executable state and WAKU DX is di...

Page 345: ...5 32 Confidential Fig 5 12 First side Second side ...

Page 346: ...n to return to the printer to the initial state of the maintenance mode When an error message is displayed on the LCD take the measures described in the table below indicates the toner color K Y M or C of which cartridge became empty LCD Description 2D3S YCMK_ _A One sheet for each color with full page print mode Total 4 sheets 2D3S MCYK 4 color horizontal band Total 1 sheet 2D3S Y Yellow Total 1 ...

Page 347: ...5 34 Confidential Color test pattern Fig 5 13 MCYK Y C K M YCMK_ _A ...

Page 348: ...CD take the measures described in the table below indicates the toner color Y M or C of which cartridge became empty Note If you replace the main PCB ASSY be sure to carry out this procedure This function must not be executed until it is verified that the printer is in the ready state Error message Measure FAILED Remove the error factors with the following operations and press the Go button to cle...

Page 349: ... press the OK button and the cursor moves to the fourth digit 3 Enter the lower 2 digits of the country code that you want to set Press the or button to enter the third and fourth digits The numbers which cannot be selected are skipped and press the Go button 4 The new setting is saved and PARAMETER INIT is displayed on the LCD After the setting is saved the printer returns to the initial state of...

Page 350: ...Netherlands 0204 0004 0104 Italy 0204 0004 0104 Iberia 0204 0004 0104 Switzerland 0204 0004 0104 Pan Nordic 0204 0004 0104 Russia 0004 EEU General 0204 0004 0104 Israel South Africa Australia New Zealand 0006 0106 Singapore 0040 0140 Gulf 0004 0104 Turkey India 0045 Philippines Taiwan Korea 0040 China 0020 0120 Note The information in this page is as of August 2010 For information on the latest co...

Page 351: ...t is started Upon completion of this adjustment the OK appears on the LCD 4 Press the Cancel button to return to the printer to the initial state of the maintenance mode LCD Description REGI ADJ BELTOFF Adjust the sensitivity of the registration mark sensor when the belt unit is not operated This is to check whether the registration mark sensor s operation is okay or not REGI BELT CHECK Check that...

Page 352: ...ots among the error noises detected by the registration mark sensor L and registration mark sensor R respectively 1 to 999 When an error noise of which width exceeds 999 is detected L 999 R 999 is displayed Error message Description Solution REGI_ADJ NG Registration mark sensor failure Execute the adjustment of inter color position alignment manual Refer to Adjustment of inter color position align...

Page 353: ... Information Number of prints and count value of the drum which is currently used Power On Time Elapsed time while the power is ON Power On Count Number of times when the power is turned ON Current Previously Used The number of printed pages of the current toner cartridge and the previous toner cartridge on each color Current Waste Toner The number of printed pages of the current waste toner box D...

Page 354: ...5 41 Confidential Maintenance information Fig 5 14 ...

Page 355: ...e LCD in the initial state of the maintenance mode Then press the OK button 2 Press the Go button to check the next term For operation check spin or stop fans actually on each term Fig 5 15 3 Press Cancel button in any process of the display cycle The printer returns to the initial state of the maintenance mode Fig 5 16 LCD Parts name Description F Fuser fan Evacuate hot air of the fuser unit P Po...

Page 356: ...Date of last replacement Toner related items CTN_PG1 Number of printed pages by cyan toner CTN_PG2 Number of printed pages before previous reset of cyan toner CTN_ERM Remaining toner amount of cyan toner the calculated value in dots CTN_RRM Remaining toner amount of cyan toner the remaining amount based on the number of rotations of the developer roller CTN_CH 1 Number of times the cyan toner has ...

Page 357: ..._PG2 Number of printed pages before previous reset of black toner KTN_ERM Remaining toner amount of black toner the calculated value in dots KTN_RRM Remaining toner amount of black toner the remaining amount based on the number of rotations of the developer roller KTNR_CH 1 Number of times the black toner has been replaced Date of last replacement KTN_RND Black toner developer roller count Other r...

Page 358: ...e black coverage Accumulated Print pages related items TTL_PG Total number of printed pages TTL_CO Total number of color printed pages TTL_MO Total number of monochrome printed pages TTL_CI Cyan printed pages TTL_MI Magenta printed pages TTL_YI Yellow printed pages TTL_KI Black printed pages Picked up pages by tray TR1_PG Number of pages picked up from the paper tray 1 TR2_PG Number of pages picke...

Page 359: ...oltage unit V KDEV_BIAS Black developing bias voltage unit V Power distribution time POWER Power distribution time unit H PWRCNT Number of times that the power is turned ON Jam related items TTL_JAM Total number of times when a jam occurs TR1_JAM Number of times when a jam occurs at the paper tray 1 TR2_JAM Number of times when a jam occurs at the paper tray 2 MP_JAM Number of times when a jam occ...

Page 360: ...log information appears 3 Press the Cancel button to return to the printer to the initial state of the maintenance mode 1 4 24 Error code indication Function code 82 Function This function displays an error code of the printer on the LCD Operating procedure 1 Press the or button to display MAINTENANCE 82 on the LCD in the initial state of the maintenance mode Then press the OK button The printer d...

Page 361: ... more than once When performing this maintenance mode 83 after replacing the main PCB make sure to perform the Sensitivity adjustment of density sensor Function mode 72 first Error message Measure FAILED Remove the error factors with the following operations and press the Go button to clear the error Re insert the toner cartridge in the correct position Replace the toner cartridge Replace the drum...

Page 362: ...efer to 2 6 How to Recover from Errors of the Fuser Unit in this chapter Operating procedure 1 Press the or button to display MAINTENANCE 99 on the LCD in the initial state of the maintenance mode Then press the OK button The maintenance mode exits from the maintenance mode and return to the ready state Note When a fuser error occurs be sure to turn ON the power after cooling the halogen heater su...

Page 363: ...ithout using the engine When the error related to the engine occurs you can ignore the error and get the error history or the other counter information though it is impossible to print When the printer doesn t work in case that the connection failure between the main controller and the engine controller occurs it is possible to update the main controller itself to recover from the failures Panel o...

Page 364: ...Go Parts life reset mode for the periodical replacement parts Refer to 2 3 Parts Life Reset Function in this chapter Go Switching of Return Value of USB No Support for Banding Refer to 2 7 Switching of Return Value of USB No Support for Banding in this chapter Panel operation Function Secure Cancel Developer roller counter reset mode Refer to 2 2 Developer Roller Counter Reset Function in this cha...

Page 365: ...ridge and then press the OK button LCD Description K TNR STD Starter Standard black toner developer roller counter reset K TNR HC High capacity black toner developer roller counter reset K TNR S HC Super high capacity black toner devel oper roller counter reset C TNR STD Starter Standard cyan toner developer roller counter reset C TNR HC High capacity cyan toner developer roller counter reset C TN...

Page 366: ... appears on the LCD press button 4 The developer roller counter is reset 5 The printer returns to the state in which the front cover is open Note If there is no operation for 30 seconds or more the printer automatically returns to step 1 ...

Page 367: ...arts and counts up the number of replacement times by 1 1 Press the Go and buttons at the same time in the ready state 2 The Reset Menu will appear on the LCD Select the applicable periodical replacement part or consumable part by pressing the or button and press the OK button Periodical replacement parts or consumable part are indicated on the LCD Drum unit Belt unit PF kit MP PF kit1 PF kit2 Fus...

Page 368: ...ms in common Title Model name Serial number The setting indication is the same as the LCD setting information supporting the following 20 languages ENG FRE GER DUT ITA SPA NOR SWE DAN POR FIN CZE POL HUN RUS BUL ROM SLV BR PT TUR Fig 5 17 Operating procedure 1 Press the OK button three times when the printer is in the ready state 2 The printer displays Print Settings Printing on the LCD and starts...

Page 369: ...odical replacement part information The printable pages remained for the part is indicated Toner cartridges are excluded lso the percentage of life remained over the total printable pages is indicated in numerical value and bar graph A sample indication PF Kit 1 is as follows From the top left the parts name the number of printable pages remained and the percentage of life remained are indicated T...

Page 370: ...detect when the number of rotations reaches the upper limit before the developer roller is worn out and becomes unusable Relationship between printable pages of the toner cartridge and remaining toner The life of toner cartridges when making prints of the print pattern specified by ISO IEC 19798 is shown in the table below At the point of in the figure above Memo When the number of rotations of th...

Page 371: ...ain Ver 1 17 or later Toner cartridge Upper limit of rotations of the developer roller Standard Black 72 450 rotations Yellow 43 470 rotations Magenta 43 470 rotations Cyan 43 470 rotations High Black 115 920 rotations Yellow 101 430 rotations Magenta 101 430 rotations Cyan 101 430 rotations Super High Black 173 880 rotations Yellow 173 880 rotations Magenta 173 880 rotations Cyan 173 880 rotation...

Page 372: ...provided in this page are as of August 2010 These values are subject to change without prior notice Average print page page job 1 2 3 4 5 6 7 8 Cartridge life Standard K 1 750 2 762 3 421 3 885 4 229 4 494 4 705 4 876 Cartridge life Standard YMC 1 050 1 640 2 018 2 281 2 474 2 622 2 739 2 834 Cartridge life High K 2 800 4 419 5 474 6 216 6 766 7 190 7 528 7 802 Cartridge life High YMC 2 450 3 827 ...

Page 373: ... 1 24 The number of drum rotations per one page continuous printing Example Starts to print when the printer is in the Ready state If you leave the printer without printing for a long time the number of drum rotations is increasing because the developing bias voltage correction and the color registration are performed If you print one page per one job every time after leaving the printer without p...

Page 374: ... Pages Printed The total number of printed pages by paper size Available paper sizes are A4 Letter Legal Folio B5 Executive Envelope A5 and Others The maximum count is 1 million pages Total Pages Printed The total number of printed pages by paper type Available paper types are Plain Thin Recycled Thick Thicker Bond Envelope Env Thick Env Thin Label Hagaki and Glossy The maximum count is 1 million ...

Page 375: ... setting ON LAN WLAN Enable setting ON Page 3 Wired Network Information Page 4 Wireless Network Information LAN Wired Enable setting ON LAN WLAN Enable setting OFF Page 3 Wired Network Information Page 4 Not Available LAN Wired Enable setting OFF LAN WLAN Enable setting ON Page 3 Wireless Network Information Page 4 Not Available LAN Wired Enable setting OFF LAN WLAN Enable setting OFF Page 3 4 Not...

Page 376: ...the or button in the ready state until Reset Menu appears on the LCD 3 Press the OK button The Reset Menu Network will appear on the LCD 4 Press the and Cancel buttons at the same time The Reset Menu Settings Reset will appear on the LCD 5 Press the OK button The Settings Reset Reset Exit will appear on the LCD 6 Press the button The Reboot OK Yes No will appear on the LCD 7 Press the button again...

Page 377: ...nction code 99 in the maintenance mode WARNING First of all turn OFF the power of the printer to cool the fuser unit When clearing an error be sure that the fuser unit is cooled down sufficiently If an error is cleared while the fuser unit is not cooled down there is a possibility that the unit might be unable to be repaired ...

Page 378: ... set using the or button and press the OK or Go button 4 Accepted is displayed for approximately two second and the printer goes back to the ready state LCD Description USBNo ON Changing return value of USB No PS DitherType 0 Switching of PS Dither Pattern DP ImpGray ON Switching ON OFF of DirectPrint Color mode Improve Gray Color Regi Freq Switching of timing to execute Auto Registration DX XAdju...

Page 379: ...o Registration The threshold value can be switched in three phases between High Mid and Low Regi Freq Mid The frequency to execute Auto Registration is middle Regi Freq High The frequency to execute Auto Registration is high Regi Freq Low The frequency to execute Auto Registration is low DX XAdjust This function is to adjust the left end print start position on the second side in the left and righ...

Page 380: ...attaching the cleaning sheet refer to the insertion of the cleaning sheet 3 Mount the drum unit to the printer and close the front cover Drum Cleaning Please wait is displayed on the LCD and then drum cleaning starts 4 After a while Drum Cleaning Drum Cleaning completed Remove the cleaning sheet is displayed on the LCD and drum cleaning is completed Then open the front cover take out the drum unit...

Page 381: ...e deep sleep function You can set ON OFF of the deep sleep function so that the printer will not go into the deep sleep function even when the aforementioned conditions are satisfied Operating procedure 1 Press the OK button while the printer is in the ready state 2 Press the or button to display General Setup on the LCD and then press the OK button 3 Press the or button to display General Setup E...

Page 382: ...Confidential CHAPTER 6 CIRCUIT DIAGRAMS WIRING DIAGRAM ...

Page 383: ...Confidential CHAPTER 6 CIRCUIT DIAGRAMS WIRING DIAGRAM This chapter provides the circuit diagrams and wiring diagram for the connections of the PCBs CONTENTS 1 CIRCUIT DIAGRAMS 6 1 2 WIRING DIAGRAM 6 6 ...

Page 384: ...6 1 Confidential 1 CIRCUIT DIAGRAMS High voltage Power Supply PCB Circuit Diagram 1 3 ...

Page 385: ...6 2 Confidential High voltage Power Supply PCB Circuit Diagram 2 3 ...

Page 386: ...6 3 Confidential High voltage Power Supply PCB Circuit Diagram 3 3 ...

Page 387: ...6 4 Confidential Low voltage Power Supply PCB Circuit Diagram 100V ...

Page 388: ...6 5 Confidential Low voltage Power Supply PCB Circuit Diagram 200V ...

Page 389: ...6 6 Confidential 2 WIRING DIAGRAM Wiring Diagram ...

Page 390: ...Confidential CHAPTER 7 PERIODICAL MAINTENANCE ...

Page 391: ...cedures for disassembling and assembling periodical replacement parts CONTENTS 1 PRECAUTIONS 7 1 2 PERIODICAL REPLACEMENT PARTS 7 2 2 1 Procedures to Replace Periodical Replacement Parts 7 2 2 1 1 Fuser unit 7 3 2 1 2 Laser unit 7 11 2 1 3 Paper feeding kit1 7 24 2 1 4 Paper feeding kit2 7 27 2 1 5 MP paper feeding kit 7 30 ...

Page 392: ...the paper to being used The figures indicated as the approximate life in the table above are worked out when printing a general business document in accordance with ISO IEC 19798 on A4 size paper WARNING Always turn off the power switch and unplug the power cord from the power outlet before accessing any parts inside the printer When opening the front cover or back cover to access any parts inside...

Page 393: ... Parts Preparation Prior to proceeding with the disassembly procedure 1 Unplug the AC cord the USB cable if connected the LAN cable if connected and USB flash memory drive if connected LAN port cap 2 Remove the Paper tray LAN port cap Belt unit Waste toner box Paper tray Drum unit Toner cartridge ...

Page 394: ...it 1 Open the Back cover Fig 7 1 2 Remove the Back cover stopper arm L and R from the Main body Fig 7 2 Back cover Main body Back side Back cover stopper arm L Back cover stopper arm R Main body Back side Back cover stopper arm L Pin ...

Page 395: ...onfidential 3 Remove the Shaft of the Back cover from the Bush on the right side of the Main body Fig 7 3 4 Remove the Back cover Fig 7 4 Main body Back cover Bush Shaft Main body Back cover 4a 4b Back side ...

Page 396: ...e Back flapper ASSY Fig 7 5 6 Release of the Fuser cover lock lever L and R and open the Fuser cover Fig 7 6 Back flapper ASSY Main body Back side Main body Fuser cover lock lever L Fuser cover lock lever R Fuser cover Back side ...

Page 397: ...r cover L 8 Release the Hook to remove the Fuser cover L from the Main body Fig 7 7 9 Slide the Fuser cover in the direction of the arrow 9a to remove it to the front Fig 7 8 Main body Taptite bind S M3x8 Hook Fuser cover L Back side Main body Fuser cover Back side 9a 9b ...

Page 398: ... R 11 Release the Hook to remove the Fuser cover R from the Main body Fig 7 9 12 Disconnect the two Connectors CN1 CN2 from the Paper eject sensor PCB ASSY Fig 7 10 Main body Taptite bind S Fuser cover R Hook M3x8 Back side CN1 CN2 Paper eject sensor PCB ASSY Connector Connector ...

Page 399: ...rom the Fuser unit Fig 7 11 14 Remove the two Taptite pan B M4x14 screws to remove the Fuser unit from the Main body Fig 7 12 Fuser unit Electrode terminal small Electrode terminal large Main body Taptite pan B M4x14 Taptite pan B M4x14 Fuser unit Back side ...

Page 400: ...roller holder to remove the Cleaner pinch roller ASSY 17 Remove the other three Cleaner pinch roller ASSY in the same way Fig 7 14 Toner filter ASSY 15a 15a 15b Paper eject ASSY Paper eject ASSY Back side Cleaner pinch roller holder Cleaner spring Cleaner pinch roller ASSY Cleaner spring Cleaner pinch roller holder 16b 16a 16a Back side ...

Page 401: ...unit reset the counter Refer to 2 3 Parts Life Reset Function in Chapter 5 Note Do not apply a physical impact or vibration to the Fuser unit Do not touch the roller and electrodes as shown in the figure below to prevent breakage of the Fuser unit Fuser unit ...

Page 402: ...t 1 Open the Back cover Fig 7 16 2 Remove the Back cover stopper arm L and R from the Main body Fig 7 17 Back cover Main body Back side Back cover stopper arm L Back cover stopper arm R Main body Back side Back cover stopper arm L Pin ...

Page 403: ...onfidential 3 Remove the Shaft of the Back cover from the Bush on the right side of the Main body Fig 7 18 4 Remove the Back cover Fig 7 19 Main body Back cover Bush Shaft Main body Back cover 4a 4b Back side ...

Page 404: ...7 13 Confidential 5 Open the Back flapper ASSY Fig 7 20 6 Open the Front cover Fig 7 21 Back side Back flapper ASSY Main body Main body Front cover Front ...

Page 405: ...ide cover L 8 Remove the Taptite bind B M4x12 screw from the side of the Side cover L Fig 7 22 9 Remove the two Taptite cup S M3x8 screws from the back of the Side cover L Fig 7 23 Taptite bind S M3x8 Side cover L Taptite bind B M4x12 Front Side cover L Taptite cup S M3x8 Back side ...

Page 406: ...ase the Hooks 8 and 9 to remove the Side cover L from the Main body Fig 7 24 Inside of Side cover L Fig 7 25 Assembling Note When assembling the Side Cover L make sure to push A to the rear side of the main body first and then tighten the screws Front Side cover L Hook 8 Hook 6 Hook 7 Hook 5 Hook 2 Hook 4 Main body Hook 1 Hook 9 Hook 3 A Front Back Side cover L Hook 1 Hook 5 Hook 8 Hook 6 Hook 4 H...

Page 407: ...SSY 12 Remove the Taptite bind B M4x12 screw from the side of the Side cover R ASSY Fig 7 26 13 Remove the two Taptite cup S M3x8 screws from the back of the Side cover R ASSY Fig 7 27 Side cover R ASSY Taptite bind B M4x12 Taptite bind S M3x8 Front Side cover R ASSY Taptite cup S M3x8 Back side ...

Page 408: ...7 Lower the cover and then lift it again and release the Hooks 8 and 9 to remove the Side cover R ASSY from the Main body Fig 7 28 Inside of Side cover R ASSY Fig 7 29 Right side Side cover R ASSY Main body Hook 7 Hook 8 Hook 4 Hook 2 Hook 1 Hook 5 Hook 6 Hook 9 A Hook 3 Hook 8 Front Back Side cover R ASSY Hook 5 Hook 1 Hook 2 Hook 3 Hook 4 Hook 6 Hook 8 Hook 7 Hook 9 Hook 8 ...

Page 409: ...ASSY from the Main body Fig 7 30 16 Disconnect the three Connectors CN6 CN10 CN11 from the Main PCB ASSY Fig 7 31 Main shield cover plate ASSY Main body Taptite cup S M3x6 SR Taptite cup S M3x6 SR Left side CN6 CN5 CN10 CN11 CN14 CN13 CN23 CN22 CN21 CN20 CN19 CN18 CN17 CN16 CN15 CN8 CN1 CN2 Main PCB ASSY ...

Page 410: ...R screw from the front of the Top cover ASSY Fig 7 32 18 Remove the two Taptite bind B M4x12 screws from the back of the Top cover ASSY Fig 7 33 Top cover ASSY Taptite cup S M3x6 SR Front Top cover ASSY Taptite bind B M4x12 Taptite bind B M4x12 Back side ...

Page 411: ...the Hook 9 by pressing it with a screwdriver to remove the Top cover ASSY from the Main body Fig 7 34 20 Disconnect the Flat cable from the Develop FFC holder 21 Release the two Hooks to remove the Develop FFC holder from the Upper cable rack Fig 7 35 Front Hook 1 Top cover ASSY Main body Hook 7 Hook 6 Hook 5 Hook 8 Hook 9 Hook 4 Hook 3 Hook 2 Upper cable rack Hook Develop FFC holder Left side Hoo...

Page 412: ...ur Hooks to remove the Upper cable rack from the Base frame unit Fig 7 36 24 Remove the two Taptite cup S M3x6 SR screws to remove the Top beam from the Base frame unit Fig 7 37 Upper cable rack Hook Base frame unit Left side Hook Base frame unit Top beam Taptite cup S M3x6 SR Front ...

Page 413: ...ws to remove the four Scanner holders Fig 7 38 Taptite cup S M3x6 SR Scanner holder Taptite cup S M3x6 SR Taptite cup S M3x6 SR Taptite cup S M3x6 SR Taptite cup S Scanner holder Scanner holder Scanner holder M3x6 SR Base frame unit Scanner holder Laser unit Front ...

Page 414: ... unit Fig 7 39 27 After replacing the Laser unit reset the counter Refer to 2 3 Parts Life Reset Function in Chapter 5 Assembling Note When connecting flat cable s do not insert them at an angle After insertion check that the cable are not at an angle Base frame unit Laser unit Connector 26a 26b Front Flat cable Flat cable 26a CN8 ...

Page 415: ... the T1 separation pad holder ASSY from the Paper tray Fig 7 40 Assembling Note Mount the T1 separation pad holder ASSY in a way that A of the T1 separation pad holder ASSY is inserted into B of the T1 separation pad spring Hook B T1 separation pad holder ASSY A Paper tray ...

Page 416: ... the T1 lift arm to the back to remove B of the Roller holder ASSY from A of the T1 lift arm Fig 7 42 Note Be careful not to lose the T1 separation pad spring Paper tray T1 separation pad spring A B T1 lift arm Roller holder ASSY A B Roller holder ASSY T1 lift arm PF ASSY PF ASSY 3b 3a 3a 3b ...

Page 417: ...e arrow 5a and 5b in this order to remove it Fig 7 43 Fig 7 44 6 After replacing the Paper feeding kit reset the counter Refer to 2 3 Parts Life Reset Function in Chapter 5 Assembling Note Align the Shaft of the Roller holder ASSY to the hole of the PF ASSY and insert it into the hole Roller holder ASSY C PF ASSY 5b 5a 4 Roller holder ASSY PF ASSY b a Hole Shaft a PF ASSY ...

Page 418: ...ad ASSY to remove them in the upward direction Fig 7 45 2 Remove the T2 separation pad spring from the T2 separation pad ASSY Fig 7 46 Note Be careful not to lose the T2 separation pad spring Hook Hook T2 separation pad ASSY T2 paper tray unit T2 separation pad ASSY T2 separation pad spring ...

Page 419: ...7 Fig 7 48 Assembling Note When assembling the T2 separation roller ASSY be sure to assemble it by sliding it in the direction of the arrow b as rotating the T2 separation roller ASSY in the direction of the arrow a Hook T2 separation roller ASSY T2 separation roller ASSY T2 paper feed frame unit T2 paper feed drive shaft T2 paper feed drive shaft 3 4b 4a a b T2 separation roller ASSY T2 paper fee...

Page 420: ...to remove the Feed roller ASSY from the Paper feed shaft Fig 7 49 6 After replacing the Paper feeding kit reset the counter Refer to 2 3 Parts Life Reset Function in Chapter 5 Hook Paper feed shaft Feed roller ASSY T2 paper feed frame unit ...

Page 421: ...ess A to release the Hook and then remove the MP upper frame cover from the MP upper cover ASSY Fig 7 50 2 Remove the MP lift arm B from the MP upper cover ASSY Fig 7 51 MP upper cover ASSY MP upper frame cover A Hook MP lift arm B MP upper cover ASSY ...

Page 422: ...e the Hook to remove the MP holder bush from the MP upper cover Fig 7 52 4 Remove the MP roller holder ASSY from the MP upper cover ASSY Fig 7 53 Hook MP upper cover ASSY MP holder bush MP upper cover ASSY MP roller holder ASSY ...

Page 423: ...6 Remove the MP separation pad spring from the two Pins of MP unit Fig 7 55 7 After replacing the MP paper feeding kit reset the counter Refer to 2 3 Parts Life Reset Function in Chapter 5 MP sepration pad ASSY Pin Pin MP unit MP sepration pad ASSY Pin 5a 5b 5a 5b MP separation pad spring Pin MP unit ...

Page 424: ...Confidential APPENDIX 1 SERIAL NUMBERING SYSTEM ...

Page 425: ...App 1 1 Fig App 1 2 Fig App 1 3 Serial number Serial number 6 digit Manufacturing factory No 0 2010 1 2011 A January B February C March D April E May F June G July H August J September K October L November M December Year of manufacture Month of manufacture A 0 J 1 1 1 1 0 1 Model number Serial label Serial label ...

Page 426: ...Confidential APPENDIX 2 DELETION OF USER SETTING INFORMATION ETC This appendix provides instructions on how to delete user setting information etc recorded in the printer ...

Page 427: ...2 Press the or button in the ready state until Reset Menu appears on the LCD 3 Press the OK button The Reset Menu Network will appear on the LCD 4 Press the and Cancel buttons at the same time The Reset Menu Settings Reset will appear on the LCD 5 Press the OK button The Settings Reset Reset Exit will appear on the LCD 6 Press the button The Reboot OK Yes No will appear on the LCD 7 Press the butt...

Page 428: ...Confidential APPENDIX 3 INSTALLING THE MAINTENANCE DRIVER ...

Page 429: ...ion use the unique driver installation procedure described below that enables your computer to connect multiple printers via one single virtual USB device Procedures 1 While the printer is in the ready state press the OK button and then Go button Next press the button 4 times and the printer goes into the maintenance mode 2 appears on the LCD and the printer goes into the maintenance mode 3 Double...

Page 430: ...p 3 2 Confidential 5 Alert warning message appears three times click Continue Anyway to proceed 6 If the device driver is successfully installed the following message screen appears Click Finish to return ...

Page 431: ...er to your computer using the USB cable 8 The following screen appears indicating the detection of new hardware device by the system Select No not this time and click Next 9 Select Install the software automatically Recommended and click Next ...

Page 432: ...App 3 4 Confidential 10 Alert warning message appears click Continue Anyway to proceed ...

Page 433: ...ge screen appears Click Finish to return 12 Repeat the steps from 9 to 11 three times and then complete its installation 13 Disconnect the USB cable 14 Press the or button to display MAINTENANCE 99 on the LCD Then press the OK button The maintenance mode exits from the maintenance mode and return to the ready state ...

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