INTRODUCTION
TYPICAL PAGE
Subsection 09 (MAGNETO SYSTEM)
GENERAL
NOTE:
The following procedures can be done
without removing the engine.
During assembly/installation, use the torque val-
ues and service products as in the exploded
views.
Clean threads before applying a threadlocker. Re-
fer to the
SELF-LOCKING FASTENERS
and
LOC-
TITE APPLICATION
sections at the beginning of
this manual for complete procedure.
WARNING
Torque wrench tightening specifications
must be strictly adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, etc.) must
be replaced with new ones.
PROCEDURES
MAGNETO FLYWHEEL
Magneto Flywheel Cleaning
Clean all metal components in a non-ferrous metal
cleaner.
CAUTION:
Clean magneto flywheel using only
a clean cloth.
Magneto Flywheel Removal
Remove muffler, refer to the
EXHAUSTSYSTEM
section.
Remove acoustic panel.
Remove rewind starter.
Remove starting pulley
no. 2
.
TYPICAL
NOTE:
To remove starting pulley bolts, hold mag-
neto flywheel with a socket as shown.
TYPICAL
Models
Remove the connecting flange retaining the
rewind starter to the engine housing.
Section 03 ENGINE
1. Starting pulley
1
Subsection 09 (MAGNETO SYSTEM)
GENERAL
NOTE:
The following procedures can be done
without removing the engine.
During assembly/installation, use the torque val-
ues and service products as in the exploded
views.
Clean threads before applying a threadlocker. Re-
fer to the
SELF-LOCKING FASTENERS
and
LOC-
TITE APPLICATION
sections at the beginning of
this manual for complete procedure.
WARNING
Torque wrench tightening specifications
must be strictly adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, etc.) must
be replaced with new ones.
PROCEDURES
MAGNETO FLYWHEEL
Magneto Flywheel Cleaning
Clean all metal components in a non-ferrous metal
cleaner.
CAUTION:
Clean magneto flywheel using only
a clean cloth.
Magneto Flywheel Removal
Remove muffler, refer to the
EXHAUSTSYSTEM
section.
Remove acoustic panel.
Remove rewind starter.
Remove starting pulley
no. 2
.
TYPICAL
NOTE:
To remove starting pulley bolts, hold mag-
neto flywheel with a socket as shown.
TYPICAL
Models
Remove the connecting flange retaining the
rewind starter to the engine housing.
Section 03 ENGINE
1. Starting pulley
1
Indicates component
procedures apply to.
Reference to a
specific section
or subsection.
Call-outs pertaining
to above illustration.
Italic bold face type-
setting indicates a
procedure applicable
to a specific
model(s).
TYPICAL
indicates a general
view which may
not represent exact
details.
Illustration always
follows text to which
it applies.
Indicates specific
procedure to be
carried out.
Bold face number following part
name refers to exploded view
at beginning of subsection.
mmr2007-016-002
Tittle in bold
indicates category
of information to be
carried out.
mmr2008-001
57
typical_txt_2008_en
tmr2013-002
XV
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