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TILLER CONVERSION KIT 

(Evinrude E-TEC

 40 – 60 HP)

WARNING

Do not install this kit unless you have the ability to communicate with the engine using

Evinrude E-TEC

 Diagnostics Software. Complete installation of this kit requires reprogram-

ming the Engine Management Module (

EMM

) to provide start-in-gear protection.

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Summary of Contents for EVINRUDE Johnson 5007118

Page 1: ...ed by many factors carelessness fatigue overload preoccupation unfamiliarity with the product and drugs and alco hol use to name a few Damage to a boat and out board can be fixed in a short period of time but injury or death has a lasting effect When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using...

Page 2: ...Diagnostics Software Complete installation of this kit requires reprogram ming the Engine Management Module EMM to provide start in gear protection 1 2 4 16 3 17 5 6 7 7 8 9 10 11 12 13 41 14 15 18 19 20 21 23 24 25 22 26 26 29 28 27 28 29 30 32 32 31 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 ...

Page 3: ...ing bracket 2 514696 CONNECTOR 2 pin receptacle NS 1 60 5005800 SWITCH Ignition key assy 1 514697 LOCKWEDGE 2 pin receptacle NS 1 61 127251 SPACER 1 21 336481 SCREW Stop switch 3 62 127237 NUT Keyswitch 1 22 398602 CLIP LANYARD Assy 1 63 586262 HARNESS Keyswitch 1 23 336481 SCREW Inner handle retaining 1 64 514679 TERMINAL 5 24 394522 THROTTLE FRICTION CONTROL 1 65 514688 CONNECTOR 6 Pin receptacl...

Page 4: ...e a lower maximum rated horsepower for a tiller steered outboard than shown on the certification plate To avoid overpower ing a boat designed and rated for remote steering contact boat manufacturer for tiller steered maximum rated horsepower To prevent accidental starting while servic ing disconnect battery leads from battery Twist and remove all spark plug leads To prevent injury from contact wit...

Page 5: ...all cables wires and hoses have been routed and grommet has been placed into the lower engine cover Remove cable retainer from anchor block Remove grommet from lower engine cover and insert shift cable through opening Pull firmly on shift cable casing to remove backlash With outboard and tiller handle shift lever in NEUTRAL place the cable trunnion into the lower anchor pocket Adjust the trunnion ...

Page 6: ...ecure control cables to the throttle and shift lever pins For proper installation of shift cable review the following steps Place washer on pin Position retainer clip with straight section on the bottom and angled section on the top Use long noses pliers to insert straight section of clip into linkage pin hole Push the clip towards the hole while lifting on the curved end with the pliers Be sure r...

Page 7: ... throttle body bracket IMPORTANT Route and secure all wires to avoid contact with moving parts Use Evinrude E TEC Diagnostics Software to reprogram Engine Management Module EMM for Tiller Model start in gear protection 1 Electrical cover 002421 1 Seal 42079a 1 Trim and tilt harness 2 SystemCheck connector Shown with seal 3 Start stop harness 005098 1 1 1 2 3 1 Bracket 005115 WARNING After installa...

Page 8: ...nd friction control Throttle control IDLE to WIDE OPEN Shift control and proper gear engagement Start in gear protection Trim and tilt control 1 Plug 005116 1 Steering friction screw 005117 1 1 WARNING Steering friction device is not intended to hold boat on a set course DO NOT over tighten steering friction screw for hands off steering Reduced control of the boat could result in loss of control b...

Page 9: ... propeller can con tinue to turn even after the engine is off Always shut off the engine when near peo ple in the water WARNING The engine cover is a machinery guard DO NOT operate your outboard with the cover off unless you are performing main tenance or emergency starting and then be careful to keep hands hair and cloth ing clear of all moving parts Contact with moving parts could cause injury A...

Page 10: ...lease the key momentarily then try again IMPORTANT Engine will crank but will not start if outboard is in gear WARNING At each outing test the system s opera tion With the engine running remove the clip from the switch by pulling the lanyard If the engine does not stop running see your Dealer 1 Spare emergency clip 005105 1 NEUTRAL 005100 WARNING Always shift to NEUTRAL before starting the outboar...

Page 11: ...engine Refer to Engine Overheating in the Evinrude E TEC Operator s Guide ENGINE STOPPING Twist the throttle grip to IDLE position Move shift lever to NEUTRAL Outboard may be stopped by turning the key switch to the OFF position or by pressing the STOP button until the outboard stops running IMPORTANT Be sure to turn key OFF when outboard is not in use to avoid discharging the battery SHIFTING AND...

Page 12: ...e setting TRIM CONROL Tiller includes a handle mounted trim tilt switch TILLER HEIGHT The angle of the tiller handle can be raised or lowered by adjusting a thumbscrew under the handle 1 Decrease speed 2 Increase speed 005101 1 Throttle friction knob 005099 WARNING Tighten knob only enough to hold throttle at a constant engine speed Overtighten ing will prevent quick throttle change in case of eme...

Page 13: ... NEUTRAL Remove the propeller 2 Add 2 4 Fuel Conditioner to the fuel tank and fill it with fuel 3 Attach a garden hose to the flushing port and turn on the water 4 Advance the throttle to 1 2 throttle position and start the outboard The outboard will run at idle speed 5 After approximately 15 seconds move the throttle to IDLE position Run the outboard at idle for another 15 seconds then advance th...

Page 14: ...nterested in adding the following additional equipment Modular Wiring System MWS Harness Kit P N 586853 Allows addition of a SystemCheck warning system gauge Quick Disconnect Hose Kit P N 398339 Provides easy connection to a portable fuel tank 1 Quick disconnect kit 005109 1 ...

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