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FINAL PREPARATION

mmr2009-133-002_a

1. Deflection O-ring aligned with slider shoe

12. Read load recorded by the upper O-ring on the

tensiometer.

mmr2009-133-003_a

LOAD READING

1. Upper O-ring

13. Load reading must be as per the following ta-

ble.

TRACK ADJUSTMENT SPECIFICATION

Track deflection setting

3.2 cm (1-1/4 in)

Track load reading

6 kg to 8.5 kg

(13 lb to 19 lb)

14. Tighten both adjustment screws until speci-

fied tension is obtained.

15. Tighten rear idler wheel retaining screws to

specification.

TIGHTENING TORQUE

Rear idler wheel

retaining screws

48 N•m ± 6 N•m

(35 lbf•ft ± 4 lbf•ft)

Check track alignment as follows:

16. Start engine and accelerate slightly so that

track slowly turns. This must be done in a
short period of time (15 to 20 seconds).

17. Check that the track is well centered; equal

distance on both sides between edges of
track guides and slider shoes.

A01F05A

1

2

3

1. Guides
2. Slider shoes
3. Equal distance

18. To correct track alignment:

18.1 Stop engine.

18.2 Remove tether cord cap.

18.3 Loosen rear wheel retaining screws.

18.4 Tighten adjustment screw on the side

where the slider shoe is the farthest
from the track insert guides.

19. Tighten rear idler wheel retaining screws to

specification.

TIGHTENING TORQUE

Rear idler wheel

retaining screws

48 N•m ± 6 N•m

(35 lbf•ft ± 4 lbf•ft)

20. Repeat procedure until alignment is correct.

Recheck tension.

Track Studding

WARNING

Never stud a track that has not been ap-
proved for studs. Installing studs on an
unapproved track could increase risks of
track tearing or severing, possibly resulting
in serious injuries or death.

WARNING

For track studding, always refer to the

IN-

STRUCTION SHEET

supplied with stud kits

that are APPROVED by BRP for models cov-
ered in this

PREDELIVERY BULLETIN

.

Speedometer

To change the speedometer units to SAE custom
units or metric, use the latest B.U.D.S. software.
Look in

Settings

then in

Cluster

.

12 / 13

2016-5

PREDELIVERY

Summary of Contents for SKI-DOO MX Z X 600RS 2016

Page 1: ...STALLED 5 Front Shock Absorber 5 Skis 6 Handlebar 6 Handlebar Wind Deflector 7 Steering Pad 8 Snow Guard 8 Rear Bumper 8 Exhaust Deflector 8 Drive Belt 9 Grip Plates if needed 10 Reinforcement Bracket 10 FINAL PREPARATION 10 Engine Oil 10 Brake Fluid Level 10 Track Tension and Alignment 11 Track Studding 12 Speedometer 12 Vehicle Cleaning 13 DELIVERY TO CUSTOMER 13 Break in Period 13 Rear Suspensi...

Page 2: ...t without incurring obligation The illustrations in this document show typical construction of different assemblies and may not repro duce full detail or exact shape of parts However they represent parts that have same or similar function Content of this bulletin is designed as a guideline only All mechanics performing predelivery proce dures should have attended current model year service trainin...

Page 3: ...dshield Parts to be intalled All Models No idler wheels Parts to be installed PREDELIVERY KIT Parts List P N 549 011 447 SECTION WHERE USED DESCRIPTION P N QTY Rear Bumper Screw M6 x 18 250 000 779 6 Ski stopper 505 072 594 2 Washer 503 192 496 2 Skis Elastic nut M10 233 201 464 2 Front Shock Absorbers Elastic nut M10 233 201 464 4 Pop rivet 4 8 mm 3 16 in 293 150 104 4 Snow Guard Washer 517 225 9...

Page 4: ... rear suspension from crate brackets 1 Remove ski leg wood protectors if applicable 2 Detach ski legs from crate shipping brackets 3 Discard shipping bolts and shipping inserts Keep spacers for ski installation mbl2011 005 001_a 1 Shipping bolts discard 2 Shipping inserts discard 3 Spacers keep Discard shipping bracket 4 Using a pry bar remove wood blocks retaining track to crate base mbl2010 003 ...

Page 5: ...y module Refer to BODY subsection in the appropriate shop manual 1 Remove and discard plastic washers 2 Keep washer upper M10 x 65 and lower M10 x 55 bolts for front shock absorbers installation 4 2 2 3 1 mbl2015 006 001_a 1 Shipping brackets 2 Plastic washers 3 Washers and upper bolt 4 Lower bolt 3 Remove and discard shipping brackets PARTS TO BE INSTALLED Front Shock Absorber Install front shock...

Page 6: ...livery kit 5 Ski axle Tighten flanged nut to specification TIGHTENING TORQUE Ski retaining nuts 48 N m 35 lbf ft Handlebar 1 Remove the tape securing the handlebar wiring 2 Loosen the lower steering extension retaining screws mbl2012 008 012_a 1 Steering extension 2 Retaining screws 3 Tighten steering extension lower screws to specification TIGHTENING TORQUE Steering extension lower screws 24 N m ...

Page 7: ... ties 6 Place the arm against the handlebar 7 Install the clamp with screws but do not tighten yet mbl2015 002 005_a 8 Set the deflector horizontally and tighten screws to specification mbl2015 002 006_a TIGHTENING TORQUE Wind deflector screws 3 5 N m 31 lbf in 9 Secure handlebar wiring with new locking ties WARNING Turn handlebar completely from side to side making sure that wind deflectors do no...

Page 8: ...16 in pop rivets and washers from predelivery kit mbl2014 007 001_a 1 Plastic trim 2 Snow guard 3 Rivet 4 Washer Rear Bumper 1 Align holes of rear bumper with frame holes 2 Secure rear bumper to frame using 6 M6 x 18 hexagonal screws predelivery kit 3 Tighten to specification TIGHTENING TORQUE Bumper screws 16 N m 1 N m 142 lbf in 9 lbf in Exhaust Deflector 1 Remove muffler 2 From underneath snowm...

Page 9: ...in the direction of rotation mmo2011 002 006_a TYPICAL 1 To be pointed in the direction of rotation 6 To adjust drive belt turn the set screw 1 4 turn at a time then rotate the driven pulley to prop erly set the belt between the pulley sheaves 7 Measure belt deflection using a straight edge and the TENSIOMETER P N 414 348 200 414348200 8 Adjust drive belt deflection as per specification DRIVE BELT...

Page 10: ... provided Hemlok rivets predelivery kit NOTE Hemlok rivets require an heavy duty or compressed air powered riveting machine If such equipment is not available the bracket can be secured using 6 mm 1 4 in bolts FINAL PREPARATION Engine Oil NOTE This vehicle has no oil pump oil must be mixed with fuel at the ratio of 33 1 in a jerrycan then be poured in the fuel tank Refer to PREMIX FUEL OIL RATIO t...

Page 11: ...07 002_a TRACK REMOVED FOR CLARITY 5 Move track in order to align adjustment screws with track openings 6 Tighten both adjustment screws equally to in crease track tension a little mbl2014 007 003_a 7 Use the TENSIOMETER P N 414 348 200 414348200 8 Set deflection between using bottom O ring BOTTOM O RING SETTING 3 2 cm 1 1 4 in mmr2009 133 003_b DEFLECTION SETTING 1 Bottom O ring 9 Place upper O r...

Page 12: ...lider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance 18 To correct track alignment 18 1 Stop engine 18 2 Remove tether cord cap 18 3 Loosen rear wheel retaining screws 18 4 Tighten adjustment screw on the side where the slider shoe is the farthest from the track insert guides 19 Tighten rear idler wheel retaining screws to specification TIGHTENING TORQUE Rear idler wheel retaining sc...

Page 13: ... Suspension Adjustments The best way to set up the suspension is to start from factory settings then customize each adjust ment one at a time Please refer to OPERATOR S GUIDE for all spec ifications French Warning Labels 1 Underneath seat a package containing French version of all warning labels found on vehicle is available for French customers 2 After vehicle is washed and dried remove back ing ...

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