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Fig. 12—Service Label

A94169

SERVICE

EACH OF THE FOLLOWING STATUS CODES IS A TWO-DIGIT NUMBER WITH
THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND
THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES.

11

NO PREVIOUS CODE - Stored status codes are erased when power (115V or
24V) to control is interrupted or 48 hours after each fault is cleared.

12

BLOWER ON AFTER POWER UP - Blower runs for 90 seconds, if unit is
powered up during a call for heat (R-W/W1 closed). Note: 2-sec. ON-delay.

13

LIMIT OR FLAME ROLL-OUT (FRS) SWITCH LOCKOUT - Auto-reset after

three hours. FRS switch requires manual-reset.
Check for: - Refer to #33

14

IGNITION LOCKOUT - Control will auto-reset after three hours. Refer to #34.

21

GAS HEATING LOCKOUT - Control will NOT auto-reset.
Check for: - Mis-wired gas valve

- Defective control (valve relay)

22

ABNORMAL FLAME-PROVING SIGNAL - Flame is proved while gas valve is
de-energized. Inducer will run until fault is cleared.
Check for: - Leaky gas valve

- Stuck-open gas valve

23

LOW- OR HIGH-HEAT PRESSURE SWITCH DID NOT OPEN
Check for: - Obstructed pressure tubing

- Defective pressure switch (stuck closed)

24

SECONDARY VOLTAGE FUSE IS OPEN
Check for: - Short-circuit in secondary voltage (24V) wiring

31

HIGH-HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR
REOPENED
Check for: -Control relay may be defective

- Refer to #32

32

LOW-HEAT PRESSURE, DRAFT SAFEGUARD , OR AUX-LIMIT
(DOWNFLOW ONLY*) SWITCH DID NOT CLOSE OR
 REOPENED
Check for: - Proper vent sizing (and condensate pitch with side-wall vent)

- Low inducer voltage (115v)

* Blower motor and capacitor

- Defective inducer motor

- Defective pressure switch

- Excessive wind

- Restricted vent

- Inadequate combustion air supply
- Disconnected or obstructed pressure tubing

33

LIMIT OR FLAME ROLL-OUT (FRS) SWITCH IS OPEN -  FRS switch
requires manual-reset.
Check for: - Inadequate combustion air supply (FRS switch only)

- Dirty filter or restricted duct system

- Loose blower wheel

- Defective switch or connections
- Blower motor or capacitor failure

34

IGNITION-PROVING FAULT - Control will retry three times before lockout #14.
Check for: - Oxide buildup on flame-proving sensor (clean with fine sandpaper).

- Proper flame-proving microamps (0.5 minimum)
- Proper control ground continuity
- Flame-proving sensor must be ungrounded
- Smooth flame carryover and ignition

- Manual valve(s) OFF

43

LOW-HEAT PRESSURE, DRAFT SAFEGUARD, OR AUXILIARY LIMIT
SWITCH OPEN
 WHILE HIGH-HEAT PRESSURE SWITCH IS CLOSED
Check for: - Disconnected or obstructed pressure tubing

- Defective pressure switch (stuck open)
- Refer to #32 and #33

45

REPLACE CONTROL

CONTINUOUS OFF

Check for 115V at L1 and L2, and 24V at SEC1 and SEC2.

CONTINUOUS ON

Control has 24V power.

RAPID FLASHING

Line voltage polarity reversed. If twinned, 24V  power
to one furnace may be out of phase with power to other furnace.

320893-101 REV. A

LED CODE

STATUS

WARNING

Service should be performed only by qualified persons.

If status code recall is needed, do not remove power or blower door.

—9—

Summary of Contents for 330JAV

Page 1: ...ted States follow all safety codes including the National Fuel Gas Code NFPA No 54 1996 ANSI Z223 1 1996 In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2...

Page 2: ...commercial sources may also be used to prevent ESD damage CARE AND MAINTENANCE For continuing high performance and to minimize possible equip ment failure it is essential that periodic maintenance be...

Page 3: ...ter through filter from opposite direction of airflow e Rinse and let dry Oiling or coating of filter is not recommended or required f Place filter in furnace g Replace blower and control access doors...

Page 4: ...alified service technician NOTE Deposits of soot and carbon indicate the existence of a problem which needs to be corrected Take action to correct the problem If it becomes necessary to clean heat exc...

Page 5: ...ctors leading to control 13 Reconnect vent pipe to relief box When applicable replace vent pipe enclosure 14 Replace blower door only 15 Turn power and gas to ON 16 Set thermostat and check furnace fo...

Page 6: ...connect and reconnect of red wire Fig 9 Heating and Cooling Application Wiring Diagram for Single Stage Thermostats and Single Speed Condensing Units A97443 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED...

Page 7: ...condition E Troubleshooting Refer to service label See Fig 12 Page 10 contains a trouble shooting guide This guide can be a useful tool in isolating furnace operation problems Beginning with the word...

Page 8: ...itches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RE...

Page 9: ...DOWNFLOW ONLY SWITCH DID NOT CLOSE OR REOPENED Check for Proper vent sizing and condensate pitch with side wall vent Low inducer voltage 115v Blower motor and capacitor Defective inducer motor Defect...

Page 10: ...eck for proper orifice size Control will attempt to light burners 4 times approximately 1 minute between attempts Code 34 Voltage is present at the gas valve for 7 sec during each ignition trial Syste...

Page 11: ...11...

Page 12: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

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