background image

IV.

RETURN AIR CONNECTIONS

The return-air duct must be connected to return air opening as
shown in Fig. 1. DO NOT cut into casing sides or back to attach
any portion of return-air duct. Bypass humidifier connections
should be made at ductwork or coil casing sides exterior to
furnace.

WARNING:

Do not install furnace on its back. Safety

control operation will be adversely affected. Never con-
nect return-air ducts to back of furnace. Failure to follow
this warning could result in fire, personal injury, or death.

V.

DOWNFLOW INSTALLATION

This furnace is approved for use on combustible materials or wood
flooring. A factory accessory floor base, as listed on the furnace

rating plate, MUST be used. A factory accessory floor base is not
required when this furnace is installed on manufacturer’s Coil
Assembly Part No. CD5 or CK5, or when Coil Box Part No.
KCAKC is used.

1. Determine application being installed from Table 3.

2. Construct hold in floor per dimensions specified in Table 3

and Fig. 5.

3. Construct plenum to dimensions specified in Table 3.

4. If downflow subbase (KGASB) is used, install as shown in

Fig. 6.
If coil assembly CD5, CK5 or Coil Box KCAKC is used,
install as shown in Fig. 7.

VI.

HORIZONTAL ATTIC INSTALLATION

The furnace can be installed on either the left-hand (LH) or
right-hand (RH) side. A typical attic installation is shown in Fig. 8.

RETURN

AIR

6

 MIN

(FRONT) 

SUPPLY AIR

VENT THROUGH ROOF
(CATEGORY I)

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL 

12

 MAX 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

INTERIOR

HEATED

SPACE 

* Minimum opening size is 100 sq in. with
  minimum dimensions of 3 in. 

† 

Minimum of 3 in. when type B-1 vent is used.

UNCONFINED
SPACE

A93387

Fig. 3—Confined Space: Air for Combustion and Ventilation

from an Unconfined Indoor Space

DUCTS TO

OUTDOORS

1 SQ IN.
PER 4000
BTUH

*

RETURN

AIR

VENT
THROUGH
ROOF
(CATEGORY I)

D

B

A

C

E  

1 SQ IN.
PER 4000
BTUH

DUCT

TO

OUTDOORS

SUPPLY AIR

1 SQ IN.
PER 2000
BTUH*

DUCTS

TO

OUTSIDE

12

 MAX

12

 MAX

CONFINED

SPACE

12

MAX

12

MAX

1 SQ IN.
PER 4000
BTUH

*

OUTDOORS

1 SQ IN.
PER 4000
BTUH

*

1 SQ IN.
PER 2000
BTUH*

12

 MAX

Use any of the following
combinations of openings:
A & B     C & D    D & E     F & G

NOTE:

*Minimum dimensions of 3 in.

F

G

A93388

Fig. 4—Confined Space: Air for Combustion and Ventilation

from Outdoors

TABLE 2—MINIMUM FREE AREA OF COMBUSTION AIR OPENING*

376CAV

FURNACE

INPUT

(BTUH)

AIR FROM INDOOR

UNCONFINED SPACE

OUTDOOR AIR THROUGH

VERTICAL DUCTS

OUTDOOR AIR THROUGH

HORIZONTAL DUCTS

OUTDOOR AIR THROUGH

SINGLE DUCT

Free Area

of Opening

(Sq. In.)

Free Area of

Opening and Duct

(Sq. In.)

Round

Pipe

(In. Dia.)

Free Area

of Opening and Duct

(Sq. In.)

Round

Pipe

(In. Dia)

Free Area

of Opening and Duct

(Sq. In.)

Round

Pipe

(In. Dia)

46,000

100

11.50

4

23.0

6

15.33

5

69,000

100

17.25

5

34.5

7

23.00

6

92,000

100

23.00

6

46.0

8

30.67

7

115,000

115

28.75

7

57.5

9

38.33

7

135,000

135

33.75

7

67.5

10

45.00

8

* Free area shall be equal to or greater than the sum of the areas of all vent connectors in the confined space. Opening area must be increased if other gas appliances in
the space require combustion air.

—6—

Summary of Contents for 376CAV

Page 1: ...words DANGER WARNING and CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING sig...

Page 2: ...D E VENT CONN SHIP WT LB 024050 14 3 16 12 9 16 12 11 16 4 123 036050 14 3 16 12 9 16 12 11 16 4 128 024070 14 3 16 12 9 16 12 11 16 4 130 036070 14 3 16 12 9 16 12 11 16 4 139 036096 17 1 2 15 7 8 1...

Page 3: ...nace the control and the person at the same electro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY...

Page 4: ...y downflow subbase which is available from your distributor or branch when required II LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on the downstream side...

Page 5: ...d they must be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS This section covers...

Page 6: ...SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of 3 in when typ...

Page 7: ...APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 20 3 8 Combustible Flooring wit...

Page 8: ...VIII FILTER ARRANGEMENT WARNING Never operate unit without filter access door removed Failure to follow this warning could result in fire personal injury or death Fig 8 Typical Attic Installation A97...

Page 9: ...If a flexible connector is required or al lowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing WARNIN...

Page 10: ...pple into the lower end of the tee The capped nipple should extend below the level of the gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and ga...

Page 11: ...vided for 24 v humidifier connection See Fig 16 HUM terminal is energized with 24 v 0 5 amp maximum after inducer pressure switch closes WARNING DO NOT connect furnace control HUM terminal to HUM humi...

Page 12: ...motor comes up to speed the pressure switch contacts close to begin a 15 sec prepurge period b Igniter warm up At the end of the prepurge period the igniter is energized for a 17 sec igniter warm up...

Page 13: ...pump the furnace control automatically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or W Y G thermostat inputs are received at the same time the...

Page 14: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 15: ...Obtain average yearly gas specific gravity from local gas supplier 3 Verify furnace model Table 7 can only be used for model 376CAV Furnaces 4 Find installation altitude in Table 7 NOTE For Canada al...

Page 16: ...3 2 7 43 2 8 43 2 9 43 3 0 43 3 1 1025 43 2 6 43 2 6 43 2 7 43 2 8 43 2 9 ALTITUDE RANGE FT AVG GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice no Manifold Pr...

Page 17: ...43 2 4 43 2 5 43 2 5 43 2 6 850 43 2 2 43 2 2 43 2 3 43 2 4 43 2 5 875 43 2 0 43 2 1 43 2 2 43 2 3 43 2 3 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 5...

Page 18: ...re Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 9001 to 10 000 575 43 3 0 43 3 1 43 3 2 43 3 3 43 3 4 600 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 625 43...

Page 19: ...or varying the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr V CHECK SAFETY CONTROLS The flame sensor gas valve and pressure switch were all checked...

Page 20: ...ts when used a Turn off 115 v power to furnace b Remove blower access door c Disconnect red motor lead at blower speed selector Mark terminal for proper re connection d Replace blower access door e Tu...

Page 21: ...pward Slope _________________ Joints Secure _________________ See Vent Table Instructions CHECKLIST START UP _________________ Gas Input Rate Set Within 2 percent of Rating Plate _________________ Tem...

Page 22: ...22...

Page 23: ...23...

Page 24: ...o based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays divid...

Reviews: