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NOTE:

Read the entire instruction manual before starting the

installation.

Index

Page

SAFETY CONSIDERATIONS .....................................................1

Clearance From Combustible Materials...................................1

INTRODUCTION.......................................................................1-2

Dimensional Drawing ...............................................................2

LOCATION....................................................................................3

General ......................................................................................3
Location Relative To Cooling Equipment ...............................3
Hazardous Locations.................................................................3

AIR FOR COMBUSTION AND VENTILATION ...................3-4

Unconfined Space ................................................................3-4
Confined Space .........................................................................4

SUPPLY-AIR PLENUM INSTALLATION..............................4-5

Concrete Slab.........................................................................4-5
Combustible Floor ..................................................................5

FILTER ARRANGEMENT...........................................................5
GAS PIPING ..................................................................................5
ELECTRICAL CONNECTIONS...............................................6-7

115-v Wiring..........................................................................6-7
24-v Wiring...............................................................................7
Accessory ..................................................................................7

VENTING ......................................................................................7
START-UP, ADJUSTMENT, AND SAFETY CHECK .........7-13

General ......................................................................................7
Sequence Of Operation.............................................................7
Heating Mode ..........................................................................7
Cooling Mode ...........................................................................8
Continuous Blower Mode.........................................................8
Start-up Procedures..............................................................8-10
Adjustments .......................................................................10-12
Check Safety Controls.......................................................12-13
Checklist..................................................................................13

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit, and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1992/ANSI Z223.1-1992 (NFGC). In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-

and .2-M91 Natural Gas and Propane Gas Installation Codes
(NSCNGPIC). Wear safety glasses and work gloves. Have fire
extinguisher available during start-up and adjustment procedures
and service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal word DANGER, WARNING, or CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage.
NOTE is used to highlight suggestions that will result in enhanced
installation, reliability, or operation.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

TABLE 1—CLEARANCES FROM COMBUSTIBLE

MATERIALS (IN.)

UNIT SIZE

071

091-135

Sides

Single-Wall Vent

1

0

Type B-1 Double-Wall Vent

0

0

Back

0

0

Top

1

1

Front

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

3

3

Vent

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

1

1

NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the

furnace can meet this requirement.

2. A minimum clearance of 3 in. must be provided in front of the furnace for

combustion air and proper operation.

INTRODUCTION

The model 396HAD Series C Continuous-Pilot Furnaces are
available in sizes 71,000 through 135,000 Btuh input capacities.

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ama

CANADIAN   GAS   ASSOCIATION

A PP R O VED

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installation, start-up,
and operating instructions

DOWNFLOW GAS-FIRED
INDUCED-COMBUSTION FURNACES

Cancels:

II 396H-55-2

II 396H-55-3

11-1-93

396HAD

Series C

—1—

Summary of Contents for 396HAD

Page 1: ...t up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals be alert to the pot...

Page 2: ...rther information the National Fuel Gas Code is available from National Fire Protection Association Inc Battery march Park Quincy MA 02269 American Gas Association 1515 Wilson Boulevard Arlington VA 2...

Page 3: ...it must be installed so that the burners and ignition source are located at least 18 in above the floor The furnace should be protected from physical damage by vehicles When a furnace is installed in...

Page 4: ...t opening directly communicating with the outdoors should be provided This opening should have a minimum free area of 1 sq in per 5000 Btuh of total input rating for all equipment in the enclosure If...

Page 5: ...nnected to the furnace install the filters in a V formation inside the return air plenum See Fig 7 V GAS PIPING Gas piping must be installed in accordance with national and local codes Refer to the cu...

Page 6: ...hin 72 in of the furnace A 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manua...

Page 7: ...link FL and limit switch LS to energize R With the furnace pilot lit the thermocouple will energize the thermal magnet circuit of gas valve GV permitting gas flow to the remaining portion of the gas...

Page 8: ...h lighting operating instructions on the furnace The pilot flame should be soft blue in color and surround 3 8 in to 1 2 in of the thermocouple element tip The flame must never come in contact with an...

Page 9: ...IVE BLADE TYPE FUSE FIELD INSTALLED FUSIBLE LINK GAS VALVE REDUNDANT HEATING FAN RELAY SPST N O INDUCED DRAFT MOTOR INDUCER DRAFT RELAY DPST N O BLOWER DOOR INTERLOCK SWITCH SPST N O JUNCTION BOX LIMI...

Page 10: ...FOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 Ft and 22 000 Btuh Per Burner GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 56 0 58 0 60 0 62 0 64 0 66 0...

Page 11: ...uld be clear blue almost transparent See Fig 13 d High altitudes In the U S A gas input on rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for eac...

Page 12: ...ingertight position only c Tighten thermocouple connection 1 4 turn with wrench d Relight pilot by following lighting instructions on the furnace 2 Check primary limit control This control shuts off t...

Page 13: ...essure switch is functioning properly e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power 5 Check auxiliary limits a Turn off 115 v power to...

Page 14: ...1993 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 14 35003b Catalog No BDP 3339 607...

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